American Dryer Corp. Phase 7 / OPL ensor Activated Fire Extinguishing System D120 Installation Manual Download Page 8

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B. SAFETY PRECAUTIONS

WARNING:

For your safety, the information in this manual

must be

followed to minimize the risk of

fire or explosion or to prevent property damage, personal injury, or loss of life.

WARNING: The dryer must never be operated with any of the back guards, outer tops, or

service panels removed. PERSONAL INJURY OR FIRE COULD RESULT

DO NOT

store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other

appliance.

2. Purchaser/user should consult the local gas supplier for proper instructions to be followed in the event the

user smells gas. The instructions

should be

posted in a prominent location.

3. WHAT TO DO IF YOU SMELL GAS...

DO NOT

try to light any appliance.

DO NOT

touch any electrical switch.

DO NOT

use any phone in your building.

d. Clear the room, building, or area of

ALL

occupants.

e. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

f. If you

cannot

reach your gas supplier, call the fire department.

4. Installation and service

must be

performed by a qualified installer, service agency, or gas supplier.

5. Dryer(s)

must be

exhausted to the outdoors.

6. Although

ADC

produces a very versatile dryer, there are some articles that, due to fabric composition or

cleaning method,

should not be

dried in it.

WARNING:

Dry only water washed fabrics.

DO NOT

dry articles spotted or washed in dry

cleaning solvents, a combustible detergent, or “all purpose” cleaner.

EXPLOSION COULD RESULT

WARNING: DO NOT

dry rags or articles coated or contaminated with gasoline, kerosene, oil, paint,

or wax.

EXPLOSION COULD RESULT

WARNING: DO NOT

dry mop heads. Contamination by wax or flammable solvents will create a

fire hazard.

WARNING: DO NOT

use heat for drying articles that contain plastic, foam, sponge rubber, or

similarly textured rubberlike materials. Drying in a heated basket (tumbler) may damage
plastics or rubber and may be a fire hazard.

Summary of Contents for Phase 7 / OPL ensor Activated Fire Extinguishing System D120

Page 1: ...z vous de bien suivrelesinstructionsdonnéesdanscettenotice pour réduire au minimum le risque d incendie ou d explosion ou pour éviter tout dommage matériel touteblessureoulamort Ne pas entreposer ni utiliser d essence ni d autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil QUEFAIRESIVOUSSENTEZUNEODEUR DEGAZ Ne pas tenter d allumer d appareils Ne touchez à...

Page 2: ...te as possible and hope you will find it useful ADC reserves the right to make changes from time to time without notice or obligation in prices specifications colors and material and to change or discontinue models The illustrations included in this manual may not depict your particular dryer exactly Important For your convenience log the following information DATE OFPURCHASE _____________________...

Page 3: ...ARDRYERSINOPERATION CAUTION DRYERSSHOULDNEVERBELEFTUNATTENDEDWHILEINOPERATION FORYOUR SAFETY DONOTDRYMOPHEADSINTHEDRYER DONOTUSEDRYERINTHEPRESENCEOFDRYCLEANINGFUMES WARNING UNDER NO CIRCUMSTANCES should the dryer door switch the lint drawer switch or the heat safety circuit ever be disabled Caution Label all wires prior to disconnection when servicing controls Wiring errors can cause improper oper...

Page 4: ...ncluded with the dryer WARNING DRYER MUST NEVER BE OPERATEDWITHOUTTHE LINTFILTER SCREEN IN PLACE EVENIFANEXTERNALLINTCOLLECTIONSYSTEMISUSED Dryer must not be installed or stored in an area where it will be exposed to water or weather The wiring diagram for the dryer is located in the front electrical control box area IMPORTANT Dryer must be installed in a location environment which the ambient tem...

Page 5: ... 11 C DryerEnclosureRequirements 13 D FreshAirSupplyRequirements 14 E ExhaustRequirements 15 F ElectricalInformation 20 G GasInformation 23 H SteamInformation 27 I Preparation For Operation Start Up 31 J PreoperationalTests 32 K CompressedAirRequirements 34 L ShutdownInstructions 35 SECTION IV SERVICE PARTS INFORMATION 36 A Service 36 B Parts 36 SECTION V WARRANTY INFORMATION 37 A ReturningWarrant...

Page 6: ...ORMATION 43 A Data Label 43 SECTION IX PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT COMPONENTS 44 SECTION X PHASE 7 OPL SYSTEM DIAGNOSTICS 45 A Diagnostic L E D Display FaultMessages 45 SECTION XI OPTIONAL SENSOR ACTIVATED FIRE EXTINGUISHING S A F E SYSTEM 47 Installation 48 SensorActivatedFireExtinguishing S A F E SystemTheoryofOperation 51 SystemReset 51 OPLS A F E System Check Procedure 51 ...

Page 7: ...epted but the number received and the number refused must be noted on the receipt 4 If you determine that the dryer was damaged after the trucker has left your location you should call the delivering carrier s freight terminal immediately and file a claim The freight company considers this concealed damage This type of freight claim is very difficult to get paid and becomes extremely difficult whe...

Page 8: ...call your gas supplier from a neighbor s phone Follow the gas supplier s instructions f If you cannot reach your gas supplier call the fire department 4 Installation and service must be performed by a qualified installer service agency or gas supplier 5 Dryer s must be exhausted to the outdoors 6 Although ADC produces a very versatile dryer there are some articles that due to fabric composition or...

Page 9: ...NING PERSONALINJURYOR FIRE COULD RESULT 10 This dryer is not to be used in the presence of dry cleaning solvents or fumes 11 Remove articles from the dryer as soon as the drying cycle has been completed WARNING Articlesleftinthedryerafterthedryingandcoolingcycleshavebeencompletedcan create a fire hazard 12 READ AND FOLLOW ALL CAUTION AND DIRECTION LABELS ATTACHED TO THE DRYER 13 For safety proper ...

Page 10: ... 4w 50 60 Hz APPROXIMATE NET WEIGHT 1 370 lb 621 42 kg APPROXIMATE SHIPPING WEIGHT 1 430 lb 648 64 kg AIRFLOW 60 Hz 2 800 cfm 79 29 cmm 50 Hz 2 333 cfm 66 07 cmm EXHAUST CONNECTION DIAMETER 16 40 64 cm COMPRESSED AIR CONNECTION 1 4 Quick Connection COMPRESSED AIR VOLUME 2 50 cfh 0 07 cmh OVEN SIZE kW Btu hr kcal hr 72 245 729 61 923 VOLTAGE AVAILABLE 208 480v 3ø 3 4w 50 60 Hz APPROXIMATE NET WEIGH...

Page 11: ...7 NOTE ADC reserves the right to make changes in specifications at any time without notice or obligation Specifications D120 ...

Page 12: ...Illus No Description 1 Microprocessor Control Keyboard touch pad Panel Assembly controls 2 Control top access Door Assembly 3 Main DoorAssembly 4 Lint Panel Assembly 5 Lint Door 6 Wire Diagram located behind control door 7 Top Console module Assembly ...

Page 13: ...9 2 Dryer Rear View Illus No Description 1 Electrical Service Connections 2 Top Console 3 Heating Unit 4 Relay Wiring Box 5 Data Label and Installation Label 6 Air Connection 7 Exhaust Transition Piece ...

Page 14: ... Installation and Gas Plumbing 1 The dryer must be installed on a sound level floor capable of supporting its weight Carpeting must be removed from the floor area that the dryer is to rest on IMPORTANT Thedryermustbeinstalledonnoncombustiblefloorsonly 2 The dryer must not be installed or stored in an area where it will be exposed to water and or weather 3 The dryer is for use in noncombustible loc...

Page 15: ...om dryer IMPORTANT Dryer must be transported and handled in an upright position at ALLtimes The dryer can be moved to its final location while still attached to the skid or with the skid removed To unskid the dryer locate and remove the four 4 lag bolts securing the base of the dryer to the wooden skid Two 2 are at the rear base and two 2 are located in the bottom of the lint chamber To remove the...

Page 16: ...e the six 6 sets of nuts and washers B in the illustration below holding the console module to the base 3 Disconnect the white plug connector C in the illustration below located on the top of the rear electric service relay box provides power to the heat circuit 4 Disconnect air connection from the 3 way micro valve 5 Lift the console module off of the dryer base IMPORTANT The dryer must be transp...

Page 17: ...e rear of the front A 2 inch 5 08 cm clearance is required between the bulkhead facing and the top of the dryer NOTE Bulkhead facing should not be installed until after the dryer is in place Ceiling areamust be located a minimum of 12 inches 30 48 cm above the dryer top console module and 18 inches 45 72 cm for steam models NOTE When fire sprinkler systems are located above the dryers a minimum of...

Page 18: ...per 1 000 Btu To compensate for the use of registers or louvers used over the openings this make up air must be increased by approximately thirty three percent 33 Make up air openings should not be located in an area directly near where exhaust vents exit the building It is not necessary to have a separate make up air opening for each dryer Common make up air openings are acceptable However they m...

Page 19: ...twork is not so critical so long as the minimum cross sectional area is provided It is suggested that the use of 90º turns be avoided use 30º and or 45º bends angles instead The radius of the elbows should preferably be 1 1 2 times the diameter of the duct Excluding basket tumbler dryer elbow connections or elbows used for outside protection from the weather no more than two 2 elbows should be use...

Page 20: ...The exhaust duct should be laid out in such a way that the ductwork travels as directly as possible to the outdoors with as few turns as possible It is suggested that the use of 90 turns in the ducting be avoided use 30 and or 45 angles instead The shape of the exhaust ductwork is not critical so long as the minimum cross section area is provided IMPORTANT The minimum duct size for a gas unit is 1...

Page 21: ...ased in proportion to the length and number of elbows in it In calculating duct size the cross sectional area of a square or rectangular duct must be increased twenty percent 20 for each additional 20 feet 6 09 meters The diameter of a round exhaust duct should be increased ten percent 10 for each additional 15 feet 4 57 meters Each 90º elbow is equivalent to an additional 40 feet 12 19 meters and...

Page 22: ...tom or side of the main duct at an angle not more than 45 in the direction of the flow and should be spaced at least 48 3 4 123 82 cm apart The main duct should be tapered with the diameter increasing before each individual 16 inch 40 54 cm duct for gas and 18 inch 45 72 cm duct for steam is added IMPORTANT When exhausted into a multiple common exhaust line a back draft dampermust be installed at ...

Page 23: ...19 ...

Page 24: ...rger than the duct all the way around The duct must be centered within this duct F ELECTRICAL INFORMATION 1 Electrical Requirements It is your responsibility to have ALL electrical connections made by a properly licensed and competent electrician to assure that the electrical installation is adequate and conforms to local and state regulations or codes In the absence of such codes ALL electrical c...

Page 25: ...Y For others calculate verify correct breaker size according to appliance amp draw rating and type of breaker used Circuit breakers for 3 phase 3ø dryers must be 3 pole type SERVICE VOLTAGE PHASE WIRE SERVICE APPROX AMP DRAW CIRCUIT BREAKER 60 Hz 50 Hz 208 3ø 3 213 6 300 230 3ø 3 192 3 250 380 3ø 4 115 3 150 480 3ø 3 93 2 125 Three wire is available 9 10 08 Three wire is available 9 10 08 Gas and ...

Page 26: ...rth connection must be provided and installed in accordance with state and local codes In the absence of these codes grounding must conform to applicable requirements of the National Electrical Code ANSI NFPA NO 70 LATEST EDITION or in Canada the installation must conform to applicable Canada Standards Canadian Electrical Codes Parts 1 2 CSA C22 1 1990 or LATEST EDITION The ground connection may b...

Page 27: ... 1 Gas Supply The gas dryer installation must meet the American National Standard National Fuel Gas Code ANSI Z223 1 LATESTEDITION or in Canada the Canadian Installation Codes CAN CGA B149 1 M91 Natural Gas or CAN CGA B149 2 M91 L P Gas or LATEST EDITION as well as local codes and ordinances and must be done by a qualified professional NOTE Undersizedgaspipingwillresultinignitionproblems slowdryin...

Page 28: ...red at each gas valve pressure tap must be a consistent 10 5 inches 26 1 mb water column There is no regulator or regulation provided in an L P dryer The water column pressure must be regulated at the source L P tank or an external regulator must be added to each dryer Shaded area is stated in metric equivalent Drill Material Size D M S equivalents are as follows Natural Gas 2 0 2210 5 6134 mm Liq...

Page 29: ...ystem Consistent gas pressure is essential at ALL gas connections It is recommended that a 1 inch 2 54 cm pipe gas loop be installed in the supply line servicing a bank of dryers An in line pressure regulator must be installed in the gas supply line header if the natural gas pressure exceeds 12 0 inches 29 9 mb of water column W C pressure NOTE A consistent water column test pressure of 3 5 inches...

Page 30: ...m during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa NOTE Thedryermustbeisolatedfromthegassupplypipingsystembyclosingitsindividualmanual shutoff valve during any pressure test of the gas supply system at test pressures equal to or less than 1 2 psig 3 5 kPa ...

Page 31: ...s are set to limit the acid attack of the steam coils IMPORTANT CoilfailureduetoimproperPHlevelwillVOIDTHEWARRANTY 2 Steam Requirements High Pressure Inlet 1 1 4 supply line connection qty one 1 at top manifold Return 1 1 4 return line connection qty one 1 at bottom manifold 3 Installation Instructions To insure an adequate supply of steam is provided be sure that the steam supply lines and steam ...

Page 32: ...r to be isolated from the supply main and the return main if the dryer needs maintenance work e Install an inverted bucket steam trap and check valve at least 12 inches 30 48 cm below the steam coil as close to the coil as possible 1 An inverted bucket steam trap with a capacity of 1 200 lbs 544 kg of condensate per hour 125 PSI 8 62 bar is required for each unit f Dryers with optional solenoid va...

Page 33: ... in the top illustration Diagram 1 on page 30 allows the coil to stay constantly charged eliminating repeated expansion and contraction When the damper is opened the air immediately passes through the already hot coil providing instant heat to start the drying process When the damper is closed ambient air is drawn directly into the basket tumbler allowing a rapid cool down Diagram 1 shows the damp...

Page 34: ...nd adjusted prior to shipping at 80 PSI 5 51 bar steam damper operation must be checked before the dryer is put into operation Refer to page 33 for instructions to check steam damper operation If steam damper adjustment is necessary locate the flow control valve and make the necessary adjustments as noted below ...

Page 35: ...he factory prior to shipping However each sail switch adjustment must be checked to assure that this important safety control is functioning 5 GAS MODELS be sure that ALL gas shutoff valves are in the open position 6 Be sure that ALL electric box covers have been replaced 7 Check ALL service doors to assure that they are closed and secured in place 8 Be sure the lint drawer is securely in place NO...

Page 36: ...lurecanresult 5 Heat Circuit Operational Test a Gas Models 1 When the dryer is first started during initial start up the burner has a tendency not to ignite on the first attempt This is because the gas supply piping is filled with air so it may take a few minutes for this air to be purged from the lines 2 The dryer is equipped with a Direct Spark Ignition DSI system which has internal diagnostics ...

Page 37: ...e to a complete stop before starting in the opposite direction a Microprocessor Controller Computer Dryer Models 1 Spin and dwell stop times are not adjustable in theAutomatic Mode and have been preprogrammed into the microprocessor controller computer for 150 seconds spin time in the forward direction and 120 seconds in the reverse direction with a 5 second dwell stop time 2 Spin and dwell stop t...

Page 38: ...roprocessor Controller Computer Dryers 2 Air Regulation a No air regulation or air filtration is provided with the dryer External regulation filtration of 80 PSI 5 51 bar must be provided It is suggested that a filter regulator gauge F R G arrangement be added to the compressed air line just before the dryer connection This is necessary to insure that correct and clean air pressure is achieved 3 A...

Page 39: ...be performed 1 Discontinue power to the dryer either at the external disconnect switch or the circuit breaker 2 Discontinue the heat supply a GAS MODELS discontinue the gas supply 1 SHUT OFF external gas supply shutoff valve b STEAM MODELS discontinue the steam supply 1 SHUT OFF external location furnished shutoff valve ...

Page 40: ...ndserialnumbersothatyourinquiryishandledinanexpeditiousmanner B PARTS 1 Replacement parts should be purchased from the reseller from whom the ADC equipment was purchased If the reseller cannot be contacted or is unknown contact the ADC Parts Department for a reseller in your area Parts may also be purchased directly from the factory by calling the ADC Parts Department at 508 678 9000 or you may FA...

Page 41: ...m you purchased the equipment and request a dryer warranty form If the reseller cannot be contacted or is unknown warranty information can be obtained from the factory by contacting the ADC Warranty Department at 508 678 9000 NOTE Whenever contacting theADC factory for warranty information be sure to have the dryer s model number and serial numberavailable so that your inquiry can be handled in an...

Page 42: ...d in transit Damage claims are the responsibility of the shipper IMPORTANT No replacements credits or refunds will be issued for merchandise damaged in transit 5 ALL returns should be shipped to the ADC factory in such a manner that they are insured and a proof of delivery can be obtained by the sender 6 Shipping charges are not the responsibility of ADC ALL returns should be prepaid to the factor...

Page 43: ...OTENTIALFIRE HAZARD WARNING KEEPDRYERAREACLEARAND FREE FROM COMBUSTIBLE MATERIALS GASOLINE AND OTHER FLAMMABLE VAPORSAND LIQUIDS NOTE REMOVE POWER FROM THE DRYER BEFORE PERFORMINGANY MAINTENANCE IN THE DRYER NOTE Suggested time intervals shown are for average usage which is considered six 6 to eight 8 operational running hoursperday IMPORTANT Dryer produces combustible lint and must be exhausted t...

Page 44: ...nt accumulation in customer furnished exhaust ductwork system and from dryer s internal exhaust ducting NOTE THEACCUMULATION OFLINTIN THE EXHAUST DUCTWORK CAN CREATEAPOTENTIALFIRE HAZARD NOTE DO NOT OBSTRUCT THE FLOW OF COMBUSTIONAND VENTILATIONAIR CHECK CUSTOMER FURNISHED BACK DRAFT DAMPERS IN THE EXHAUST DUCTWORK INSPECTAND REMOVEANYLINTACCUMULATION WHICH CAN CAUSE THE DAMPER TO BIND OR STICK NO...

Page 45: ...ces i e door switch lint drawer switch sail switch burner and hi limit thermostat C LUBRICATION The drive shaft bearings and idler shaft bearings should be lubricated every 3 months Use a 2 grease or its equivalent Lubrication is necessary The motor bearings and under normal most conditions the basket tumbler bearing are permanently lubricated It is physically possible to relubricate the basket tu...

Page 46: ...ls the clear stop button on the Phase 7 keyboard touch pad must be pressed to clear the error condition For coin models the pause key must be held down for 3 seconds to clear the fault The open burner hi limit must be reset manually prior to the start of the next cycle B DUAL TIMER This dryer was manufactured with a manual reset burner hi limit thermostat If the burner hi limit is open prior to th...

Page 47: ...s the manufacturer to gather information on your particular dryer 3 MANUFACTURINGCODE NUMBER The number issued by the manufacturer which describes ALL possible options on your particular model 4 TYPE OFHEAT This describes the type of heat for your particular dryer gas either natural gas or liquid propane L P gas electric or steam 5 HEAT INPUT for GAS DRYERS This describes the heat input in British...

Page 48: ...ostic indicator flashes A steady L E D indicator indicates normal operation No L E D indicator indicates a power or an internal failure has occurred b For Models with DSI Module Type II Theory of Operation Start the drying cycle When the gas burner ignites within the chosen trial for ignition time 8 seconds the flame sensor detects gas burner flame and signals the DSI module to keep the gas valve ...

Page 49: ...MENTPER OSHA Occupational Safety and Health Administration STANDARDS ALL major circuits including door microprocessor temperature sensor heat and motor circuits are monitored The Phase 7 OPLmicroprocessor controller computer will inform the user via the light emitting diode L E D display of certain failure messages along with L E D indicators on the input output I O board on the back panel of the ...

Page 50: ...D 8 FUSE RED L E D This L E D will indicate the status of the F2 which fuses the 24 VAC supplied to the board 9 LINT RED L E D This L E D will indicate the status of the Lint Drawer If the drawer is closed then the L E D is ON 10 MAIN RED L E D This L E D will indicate the status of the Front Doors If the doors are closed then the L E D is ON 11 EXHL RED L E D This L E D will indicate the status o...

Page 51: ...ateagainifafireconditionremainsorreignites While the water jet s are activated the basket tumbler will jog to move the water throughout the load The microprocessor will display that the system was activated and will continue to display until the dryer is attended to We have tried to make this manual as complete as possible and hope you will find it useful ADC reserves the right to make changes fro...

Page 52: ...id valve is a 1 2 M P T the S A F E system must be supplied with a minimum water pipe size of 1 2 inch and be provided with 40 PSI 20 PSI 2 75 bar 1 37 bar of pressure For use of optional manual bypass a second source with the same piping and pressure requirements is required Flexible 1 2 feeds must be provided to avoid damage to electric water solenoid valve by vibration IMPORTANT Flexiblesupplyl...

Page 53: ...8 M P T connection and a 1 2 bushing is supplied to providetheminimum1 2 inchsupply feed line Flexiblesupplyline couplingmustbeusedineffort toavoiddamagetoelectricwatersolenoidvalve IMPORTANT Flexiblesupplyline couplingmustbeused Solenoidvalvefailureduetohard plumbing connectionsWILLVOIDWARRANTY It is recommended that a filter orstrainerbeinstalledinthewatersupplyline Typical water supply ...

Page 54: ... rear area of the dryer or the water supply is located in an area where it will be exposed to cold freezing temperatures provisions must be made to protect these water lines from freezing WARNING If the water in the supply line or water solenoid valve freezes the S A F E systemwill be INOPERATIVE The manual ball cock shutoff valve must be located outside of the dryer at a distance from the dryer w...

Page 55: ...above trip point if so water will remain on The control will continue to check if temperature is above trip point every 30 seconds If the water has been on for a constant 10 minutes the water will be turned off regardless of the temperature If the temperature has dropped below trip point the control will turn off the water prior to 10 minutes SYSTEM RESET After the microprocessor determines that t...

Page 56: ...ADC Part No 113179 3 09 11 08 5 ...

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