AMC AMC-DTR Installation And Operation Instructions Manual Download Page 9

 AMC-DTR Sensor Transmitter User Manual 

 

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INSTALLATION INSTRUCTIONS 

4.1  Introduction 

Important

:    This  manual  describes  both  the  2-Wire  and  the  3-Wire  4-20mA  versions  of  the 

AMC-DTR.  2-Wire versions are only possible if using an electrochemical sensor and the DTR-
10-0232  Display  PCB  IS  THE  ONLY  PCB  IN  THE  ENCLOSURE.    If  the  DTR-10-0233  I/O 
Power Supply is installed it is a 3-Wire version.   

 
The  AMC-DTR  is  a  single  or  dual  channel  fixed-point  gas  monitor  designed  to  provide 
continuous monitoring of hazardous gases in the workplace.  Monitored values are displayed in 
their  engineering  units  as  well  as  graphically  as  a  bar  graphs  or  30-minute  trends  (Figure  1).  
Input types include Electrochemical toxic / oxygen sensors, catalytic bead combustible sensors, 
MOS solid-state sensors, as well as various millivolts, volt and 4-20mA inputs. Sensors supplied 
by the factory include an 8-wire 

Smart Sensor

 interface capable of configuration data uploads to 

the  AMC-DTR.    Traditional  3-wire 

Simple

  sensors,  without  the  smart  interface,  are  also 

supported by the AMC-DTR. Its advanced microcontroller electronics and superior graphic LCD 
operator  interface  offers  enhanced  diagnostics  and  fault  analysis  not  possible  in  competing 
products.  The AMC-DTR Transmitter provides a standard 4-20 mA output signal for connection 
to control systems or other alarm instrumentation.  Available options include an Alarm Relay / 
RS-485-Modbus  board  or  an  isolated  4-20mA  output.    Non-volatile  memory  retains  all 
configuration  data  during  power  interruptions.    The  magnetic,  non-intrusive  calibration  can  be 
easily performed by one person without opening the enclosure.  A standard “real time clock & 
calendar”  feature  allows  data  logging  of  calibrations  and  alarm  events  for  recall  to  the  LCD 
readout or over the serial port. 
 
A separate PC compatible USB Interface allows a 

Smart

 sensor to be loaded with configuration 

variables via a PC and upload this data to the AMC-DTR.  This includes alarm set points, range, 
target  gas,  calibration  constants  and  other  variables  required  to  match  the  AMC-DTR  to  a 
specific  application.    For  traditional 

Simple

  sensors,  without  the  smart  interface,  the  USB 

interface allows direct AMC-DTR configuration from a PC. 
 
Electrochemical toxic and oxygen DTR’s are capable of 2-wire 4-20mA operation (section 4.6.1) 
when the alarms / modbus option and LCD backlight are not required.  Catalytic LEL sensors, or 
addition  of  the  DTR-10-0234  Alarms  /  Modbus  option,  require  the  DTR-10-0233  I/O  Power 
Supply board providing 3-wire 4-20mA operation (section 4.6.2). 
 
Only  periodic  calibration  checks  are  needed  to  assure  dependable  performance.    Operator 
interface  is  very  intuitive  with  the  LCD  displaying  data  both  graphically  as  bar-graphs  /  trends 
and in engineering units (Figure 1).  Additional features include: 
 

  No potentiometer or jumper settings required.  All setup is with menus accessed via the LCD 

/ magnetic keypad operator interface without opening the enclosure. 

  Field adjustable alarm levels may be high, low, fault, fail-safe, latching and 

acknowledgeable. 

  New alarms cause front LED’s to flash and become steady after acknowledge. 

  CAL MODE advises when to apply gas during calibrations 

  One half hour trend screen shows rate of change of gas exposures 

  Sensor life bar-graph updates after each SPAN calibration. 

  Modular design affords efficient installation and plug in sensors allow changing target gases 

after installation 

Summary of Contents for AMC-DTR

Page 1: ...ting instructions completely and carefully before starting Filename Manual_amc DTR ver 2 5 doc Copyright July 18 2011 AMC The Armstrong Monitoring Corporation 215 Colonnade Road South Ottawa Ontario C...

Page 2: ...AMC DTR Sensor Transmitter User Manual...

Page 3: ...tallation with Smart Simple Sensor Definition 11 4 9 1 Electrochemical Sensor Wiring to the DTR 10 0232 Display 12 4 9 2 Catalytic Bead Sensor Wiring to the DTR 10 0233 I O Power Supply 13 4 9 3 Remot...

Page 4: ...nfiguration Menus 22 7 4 Alarm Settings 23 7 4 1 Relay Configuration if equipped 24 7 5 Sensor Information 25 7 6 CLOCK DELAY Setup 26 7 7 LCD Contrast Adj 26 7 8 HELP Screen 26 7 9 Diagnostics 26 7 1...

Page 5: ...5 5777 1 2 LIABILITY All AMC products must be installed and maintained according to instructions Only qualified personnel should install and maintain the equipment AMC shall have no liability arising...

Page 6: ...7 or through contacts at www armstrongmonitoring com or through email directly at support armstrongmonitoring com 1 5 MODIFICATIONS AND SUBSTITUTIONS Due to an ongoing development program AMC reserves...

Page 7: ...er Power Supply Requirement 10 to 30 VDC Sensor Part Number Sensor Serial Number Optional Sensor Part Number Optional Sensor Serial Number 2 2 Factory Settings Sensor 1 Sensor 2 Gas Type Range Zero Ga...

Page 8: ...use the AMC DTR if its enclosure is damaged or cracked or has missing components Make sure the cover internal PCB s and field wiring are securely in place before operation Use only a sensor assembly c...

Page 9: ...rson without opening the enclosure A standard real time clock calendar feature allows data logging of calibrations and alarm events for recall to the LCD readout or over the serial port A separate PC...

Page 10: ...92 0 01 Part 1 for Toxic Monitors 4 3 Sensor Location Factors such as air movement gas density in relation to air emission sources and environmental variables affect correct sensor location Air moveme...

Page 11: ...enclosure as shown in Figure 2 Figure 3 shows dimensions with the dual local sensor Y included ALL DIMENSIONS IN INCHES 0 276 Dia 2 Places 3 4 NPT Hub 2 Places SENSOR HOUSING 4 96 5 00 4 94 Figure 2 A...

Page 12: ...I O Power Supply board generates voltages needed for LCD backlight relays RS 485 ModBus and catalytic bead LEL sensor and is required with any of these I O functions The enclosure is equipped with tw...

Page 13: ...is always normally energized for failsafe operation so loss of power to the AMC DTR will be indicated as a FAULT condition Relay 3 is always non latching CAUTION Relays are rated for RESISTIVE loads I...

Page 14: ...ce must supply the loop power in 2 wire 4 20mA modes Be sure the receiver to be used supports this type of operation Instructions Unscrew the cover on the AMC DTR explosion proof enclosure Loosen the...

Page 15: ...t signals See Figure 6 below Instructions Unscrew the cover on the AMC DTR explosion proof enclosure Loosen the 2 thumbscrews holding the display assembly in place and remove it A small ribbon cable i...

Page 16: ...l wires External wiring to TB3 Remote Alarm Reset should be shielded and protected from noise spikes to prevent false Alarm Reset Figure 7 DTR 10 0234 Alarm Relays Modbus Option Instructions Unscrew t...

Page 17: ...DTR 10 0250 Option Description The optional DTR 10 0250 Isolated 4 20mA option Figure 9 provides dual 4 20mA outputs that are electrically isolated from sensor inputs and the 24 VDC power source Each...

Page 18: ...l and catalytic bead smart sensors both plug into the Smart Sensor Housing that connects to AMC DTR electronics with its 8 conductor Smart Sensor Interface cable CAUTION Smart sensor housing with elec...

Page 19: ...Connect the simple electrochemical sensor to TB2 on the DTR 10 0232 Display board Note the colour of the wires for proper installation Or connect the smart electrochemical sensor to S1 the DTR 10 023...

Page 20: ...the simple catalytic bead sensor to TB1 on the DTR 10 0233 I O Power Supply board Note the colour of the wires for proper installation Or connect the smart catalytic bead sensor to S1 the DTR 10 0233...

Page 21: ...Shown For DTR 10 0233 power supply boards that have been modified to accept a 4 20mA input use the following wiring diagram for connection information For AMC 2 wire transmitters connect Transmitters...

Page 22: ...ly Sensor Volts Digital Pot Balance Adjust Digital Pot Bridge Amplifier Simple Catalytic Bead LEL Sensor Reference Active Smart Catalytic Bead LEL Sensor Memory Device Smart Sensor Serial Interface Vd...

Page 23: ...EL Monitor Start Up AMC DTR LEL Monitors are factory equipped with a local Simple or Smart Catalytic Bead LEL sensor which rarely require adjustments other than routine calibrations to provide accurat...

Page 24: ...ctive sensor Remember that this is only a coarse check and precision calibrations are performed in Routine Sensor Calibrations described in the following section 6 1 5 3 Initial Toxic Oxygen Monitor S...

Page 25: ...during calibration Local AMC DTR alarm relays if equipped are inhibited during CAL MODE CAL MODE automatically exits if no keystrokes are detected after 5 minutes Follow these AMC DTR calibration gui...

Page 26: ...d The CAL MODE information screen top of the chart is available for advanced users to see Offset Gain calibration constants and live analog to digital converter A D counts Span Gas calibration values...

Page 27: ...n operator ACKNOWLEDGE pressing the UP RESET key 6 2 1 ALARM 3 Understanding Fault Level Operation The A3 alarm is typically dedicated to FAULT conditions indicating sensor failures or out of measurem...

Page 28: ...user s particular application AMC DTR menus may be configured from the magnetic keypad in 5 10 minutes per transmitter For installations consisting of numerous points an interface device is offered to...

Page 29: ...0 Re a d o u t De a d b a n d 0 T r a c k Ne g a t i v e NO L i n e a r i z a t i o n D a t a B a c k u p Co n f i g Re s t o r e Co n f i g or Up l o a d S e n s o r Da t a UP DOWN S Y S T E M CONF...

Page 30: ...ides 100 output To prevent accidental data entry a special keystroke sequence of 4 consecutive UP keys are required to enter this menu E n t e r K e y S e q u e n c e t o a c c e s s me n u NE X T k e...

Page 31: ...t of range Dead Band has a minimum value of 1 and a maximum value of 10 It is useful for preventing alarm cycling when the monitored value is hovering around the set point EXAMPLE With a range of 0 10...

Page 32: ...f 2 2 C A L D a t e 0 4 0 5 0 4 U P D OWN t o s c r o l l N E X T t o E X I T I N S T A L L N E W S E N S OR Hi s t o r i c a l C A L d a t a Wi l l b e D e l e t e d E D I T t o A c c e p t N E X T...

Page 33: ...25 shows the menu for these items C L OCK DE L A Y S E T UP T i me 12 3 5 4 2 Da t e 0 4 2 2 0 4 Wa r m U p S e c 12 0 Ca l P u r g e S e c 10 0 Figure 25 Clock Calendar Delay Timer Menu 7 7 LCD Contr...

Page 34: ...p u t 4 0 mA E D I T t o c h a n g e N e x t t o e x i t EDIT A C T I V A T E RE L A Y S R e l a y 1 OF F R e l a y 2 OF F R e l a y 3 OF F Figure 27 Diagnostics Menus 7 10 RS 485 MODBUS Setup The RS...

Page 35: ...Chan 2 Status 31006 4 NA 16 bit status words bit assignment for each channel ALARM1_BELOW BIT0 ALARM2_BELOW BIT1 ALARM3_BELOW BIT2 ALARM1_LATCH BIT3 ALARM2_LATCH BIT4 ALARM3_LATCH BIT5 ALARM3_ACTIVE...

Page 36: ...g units read as bytes Byte Variables PreAmp Gain Ch1 40433 3 NA PreAmp Gain Ch2 40434 3 NA 2 bytes representing Pre Amp HiByte and PGA LoByte settings Firmware Version Version 40435 40436 3 NA 4 ASCII...

Page 37: ...X 41042 4 NA Chan 1 D2A MIN 41043 4 NA Chan 1 D2A MAX 41044 4 NA Chan 2 A2D MIN 41045 4 NA Chan 2 A2D MAX 41046 4 NA Chan 2 D2A MIN 41047 4 NA Chan 2 D2A MAX 41048 4 NA Min and Max calibration points...

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