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Front Main Assembly (continued)

49

RF040600

072617

Parts List

DESCRIPTION

PART NUMBER

QTY

ITEM

PADHOLDER, 17"  w/ LUGS

MP178800

2

1

WASHER, LOCK, 5/16"

NB6111

13

2

NUT, 5/16"-18, NC

NB3260

10

3

CLAMP, 3/4" ID, RETAINER

NB8130

2

4

PLATE, MOUNT, ENGINE, ASM.

MP416800

1

5

SCREW, CAP, 3/8" X 1"

NB6042

7

6

WASHER, LOCK, 3/8"

MX1075

14

7

NUT, HEX, 3/8-16, GD5 

NB046200

8

8

REGULATOR ASSEMBLY, SAFE STOP, 450GP

MP519000

1

9

SCREW, CAP, 3/8 X 1 1/4

NB6044

4

10

PLUG, HOLE, 5/16", BLK

NB065800

1

11

BOLT, HEX, 3/8-16 X 2-3/4", GD5

NB067800

1

12

BRACKET, TENSIONER, WELD.

MP441500

1

13

TENSIONER, w/3" PULLEY, ASM.

MP442200

1

14

BOLT, HEX, 1/4-20 X 3/4, GD 5 

NB019100

15

15

COVER, PULLEY, w/ INSERTS

MP442600

1

16

MANIFOLD ASM, SAFESTOP, 450GP

MP519300

1

17

WASHER, FLAT, 3/8"

NB3450

3

18

BATTERY, AGM 

MP120800

1

19

PAD, BATTERY

MP120700

1

20

BRACKET, BATTERY

MP295601

1

21

SCREW, CAP, HH, 1/4-20 X 1

NB6530

12

22

WASHER, LOCK, 1/4" 

NB6110

30

23

WASHER, FLAT, 1/4"

NB3350

27

24

TUBING, VINYL, 1/2"ID X 3/4" OD

MP178000

(2) - 5"

25

FITTING, ELBOW, 1/2" X 1/2" HB

MP165300

2

26

FITTING, TEE, 1/2" X 1/2" X 1/2" HB

MP165200

1

27

BELT, BP59

MP439900

1

28

BRACKET, WEIGHT, ASM.

MP406500

1

29

PLATE, COVER, HOLE, ACCESS

MP405101

1

30

PANEL, ACCESS, WELDMENT

MP404900

1

31

PANEL, ACCESS, FINISHED

MP296401

1

32

HOSE, 1-1/2" X 16"

MP402900

1

33

CLAMP, HOSE, 1 1/16"MIN-2"MAX 

NB033400

2

34

HUB, DRIVE, LEFT, 1",  ASM.

MP408100

1

35

HUB, DRIVE, RIGHT, 1", ASM.

MP408200

1

36

SEAL, V-RING, 1.5 I.D.

NB055700

2

37

SCREW, CAP, HH, 1/4"-20 X 3"

NB056500

2

38

KEY, 1/4 X 1 1/2"

MP7802

2

39

SCREW, SET, 5/16-18 X 3/8 

NB2463

4

40

SKIRT, 95.5"L, W/.5" CUTOUT

MP495000

1

41

TUBE, VACUUM, ADAPTER

MG006400

1

42

WEIGHT, FLAT, 17LBS

MG001000

8

43

PIN, LYNCH, 1/4" X 1 3/4"

NB046300

6

44

PLATE, COVER, 34" GRINDER

MP410801

1

45

PLATE, DRIVER, 17.5",ASM.

MP441600

2

46

HOLDER, LIPPAGE, ASSEMBLY

MP406700

12

47

PLUG, PULL, CENTER TAB, 1/2"

NB066300

2

48

Summary of Contents for Pioneer Eclipse 450GP

Page 1: ...Propane Hard Floor Machine PE450GP Operator s Manual...

Page 2: ......

Page 3: ...vice should include an emissions check Instructions For Use Failure to read and understand this manual before operating this machine or performing service on this machine may result in injury to the o...

Page 4: ...Manual and attached to the machine DANGER For your safety if you smell propane 1 Extinguish any open flame 2 Open window 3 Do not touch electrical switches 4 Immediately call your propane supplier DA...

Page 5: ...bleshooting 22 Maintenance 23 Scheduled Maintenance 23 Oil Level Inspection 24 Oil Change 24 Oil Filter Replacement 25 Spark Plug Inspection and Replacement 25 Air Filter Inspection and Replacement 26...

Page 6: ...007 l Engine Primary Air Filter KA110137048 l Spark Plug KA920702112 l Battery MP120800 l Drive Belt MP439900 l Fuses SS2570 20A l LP Cylinder MP105900 Steel l Pad Holders Brushes 17 Pad Holder MP1788...

Page 7: ...r inside a building DO NOT store propane cylinders inside a building DANGER This machine has parts including the pad assemblies that can cause severe injury if these parts are contacted while they are...

Page 8: ...l Over filling could cause irreparable damage to the engine CAUTION Overheating can be caused by dirty oil Check oil before each use and change regularly following recommended maintenance schedule CAU...

Page 9: ...ing and understanding the operation manual l Check the machine for shipping damage Keep your machine regularly maintained by following the maintenance information in this manual Order parts and suppli...

Page 10: ...in a well ventilated space Exigences de s curit pour le Canada 1 Un panneau indiquant INTERDICTION DE FUMER doit tre affich en permanence dans la zone de stockage Il doit tre conforme au panneau exig...

Page 11: ...ne or meter supported independent of the machine 1 68 m 66 in above the test surface 25 cm 10 in to the right and left centerline of the operators position and 20 cm 8 in to the rearmost point of the...

Page 12: ...hine uses the 20 lb 9 1 kg capacity cylinder which meets the D O T 4E240 standards These cylinders are also listed by UL In addition the steel cylinder meets European TPED specifications and is CE com...

Page 13: ...Controls and Instruments EcoSense Light Solution Control 13 Hour Meter Tachometer Handle Pivot Knob Bail Throttle Engine Throttle Deck Switch Ignition Switch Machine Components...

Page 14: ...meter tachometer records the number of hours the machine has been powered ON The hour meter reading is used to mark recommended maintenance intervals It also displays the engine speed This meter displ...

Page 15: ...to idle for even short periods Even at high idle speeds most engines will continue to lean downward It is always best to shut the engine off when it is not being used to do work Remember the engine i...

Page 16: ...hine OFF 2 Place three of the weight plates on each side of the control panel Use the two hooks located just below the handle pivot knobs on each side 3 Remove any of the remaining weight plates from...

Page 17: ...t If a lug is out of place the head could cause uneven diamond wear and or damage the floor 13 This machine is compatible with pad drivers brushes and other various type heads Consult the Machine Opti...

Page 18: ...ylinder This machine uses the 20 lb 9 1 kg capacity cylinder which meets the D O T 4E240 standards These cylinders are also listed by UL In addition the steel cylinder meets European TPED specificatio...

Page 19: ...per ventilation during this warm up period Idling and Stopping the Machine DANGER Allowing the engine to idle excessively will increase carbon monoxide emissions To stop the engine close the service v...

Page 20: ...rheat and or damage the drive components 4 When done operating push the machine to the desired location Turn off the LP cylinder service valve When the fuel is depleted and the engine stops turn the k...

Page 21: ...and counter clockwise to lower the rear of the machine 8 Replace the two axle pivot pins placing one on each side of the axle as close to the bottom of the axle as possible This will lock the axle in...

Page 22: ...g for a bad connection or broken wire Deck Switch is not on Press the deck switch and pull the safety bail back Clutch is bad Replace clutch if necessary Contact an APEC Certified Technician Head s ar...

Page 23: ...an air cleaner foam element l Inspect battery and battery connections l Replace air cleaner paper element l Replace air cleaner foam element l Inspect clean re gap spark plugs Replace if necessary l C...

Page 24: ...SH or SJ SAE 30 oil is used instead of Sentinel scheduled maintenance MUST revert to every 100 hours to maintain engine warranty 2 Start and warm the engine so the oil will drain easily and completely...

Page 25: ...off LP cylinder and remove it 2 Pull spark plug cap off of spark plug 3 Remove spark plug by turning counter clockwise and inspect it NOTE If the plug is oily or has carbon build up on it clean the pl...

Page 26: ...shown and fasten the two retaining clamps Valve Clearance Re torque Heads Refer to Kawasaki s FS481V service manual Valve Seating Refer to Kawasaki s FS481V service manual Head Bolt Maintenance Refer...

Page 27: ...1300 Inspect Fuel Hose and Connections 1 Push machine to level surface 2 Turn off LP cylinder and remove it 3 Inspect hoses for abrasions and other signs of wear Replace all worn or damaged hoses 4 Ch...

Page 28: ...cess panel on the right side of the machine 6 Remove one of the clutch retainer brackets allowing the bottom of the clutch to turn 7 Place the machine in the head change position 8 Remove the belt by...

Page 29: ...M maintenance free type It never needs servicing When battery replacement is necessary Part MP120800 1 Push machine to level surface 2 Turn off LP cylinder and remove it 3 Disconnect the BLACK negativ...

Page 30: ...period of approximately 500 hours the gear oil in each gearbox should be completely drained and replaced Under normal conditions once the break in oil has been changed at 500 hours the drive should b...

Page 31: ...ard the front of the machine and lift off the deck Changing Gearbox Oil 1 Remove the oil plug from each gearbox 3 2 Tilt the gearbox assembly over on its side so that the oil can drain Note Place a ca...

Page 32: ...en attaching the gearbox assembly to the deck make sure the gearboxes are seated properly and centered on the gearbox support spacers NOTE Apply Anti Seize to the gearbox shafts prior to installing th...

Page 33: ...opane powered floor machine with the fuel cylinder installed the cylinder should be securely fastened with the service valve closed and the machine should be secured in the vehicle Any propane fuel cy...

Page 34: ...emoved 1 8qt 1 7L Engine Oil Filter KA490657007 Engine Air Filter KA110137048 Spark Plug KA920702112 Spark Plug Gap 0 025 in 0 635 mm LP Cylinder Type MP105900 20lb 9 1 kg Vapor Withdraw Deck Drive El...

Page 35: ..._____ ________________________________________________ ________________________________________________ ________________________________________________ _______________________________________________...

Page 36: ...Electrical Schematic 36...

Page 37: ...MP311500 WIRE METER HOUR 1 C MP373000 WIRE SENSOR OXYGEN 1 D MP2011 CABLE BATTERY POSITIVE 1 E MP2012 CABLE BATTERY NEGATIVE 1 Item Ref No Description Qty F MP354900 WIRE SOLENOID BATTERY 1 G MP442500...

Page 38: ...Engine Assembly 38 RF040400 120111 22 23 2 26 25 24 30 30 18 26 25 24 15 16 28 27 1 7 8 4 3 21 20 9 10 11 13 19 14 12 17 9 6 5 29...

Page 39: ...2 14 MP4805 SPACER CLUTCH BOTTOM 1 15 MP466500 SENSOR OXYGEN 1 Engine Assembly continued 39 Item Ref No Description Qty 16 MP365300 MUFFLER VERTICAL 1 17 MP298000 SPACER CLUTCH TOP 1 18 MP387601 BRACK...

Page 40: ...7 6 10 13 12 4 66 67 TRANSPORT HANDLE REGULATOR ASSEMBLY VALVE ASSEMBLY HANDLE ASSEMBLY 17 19 20 26 22 24 25 18 15 16 23 22 21 68 27 2 14 60 55 56 57 58 54 62 53 64 61 52 LOCK OFF ASSEMBLY 59 63 32 30...

Page 41: ...x 3 16 HB MP372400 1 46 FITTING BRASS 1 4 28 x 3 16 HB MP371100 1 47 SCREEN INLET REGULATOR MP341500 1 48 BRACKET REG SAFE STOP 450GP MP518001 1 49 BOLT HEX 1 4 20 X 5 8 NB003200 2 50 REGULATOR ASSEMB...

Page 42: ...Bulkhead Control Panel Assembly 42 RF040200 072517 31 32 36 38 30 39 33 34 40 37 41 35 11 9 7 13 7 13 1 25 16 23 22 20 19 21 24 8 12 18 6 4 2 25 2 5 12 3 2 17 16 16 10 15 26 27 4 7 27 29 28 14 43 42...

Page 43: ...TREAD PEDAL 2 20 MP410701 PEDAL FOOT 2 21 NB9267 WASHER FLAT 5 16 4 Item Ref No Description Qty 22 NB6111 WASHER LOCK 5 16 4 23 NB3260 NUT HEX 5 16 4 24 NB6545 BOLT HEX 5 16 X 1 4 25 NB008900 RIVET 3...

Page 44: ...Frame Assembly 44 RF040100 052813 24 14 5 19 4 2 3 19 5 22 6 4 2 3 11 12 16 13 18 7 17 25 19 5 23 29 10 8 9 8 27 1 14 15 28 21 26 20...

Page 45: ...MP281100 PLATE HUB 1 13 NB035800 PIN PULL 3 8 X 1 1 2 2 14 NB3450 WASHER FLAT 3 8 10 15 NB6851 BOLT HEX 3 8 X 3 4 2 Item Ref No Description Qty 16 NB6545 BOLT HEX 5 16 X 1 4 17 NB3260 NUT HEX 5 16 4 1...

Page 46: ...Gearbox Assembly 46 RF047900 052813 30 28 29 25 21 26 24 23 23 27 24 26 25 22 18 7 9 8 12 19 19 10 8 6 5 5 17 3 4 14 1 11 4 16 20 19 15 2 18 7 4 3 13...

Page 47: ...00 PULLEY 1 X 15 75 1 13 MP455000 COUPLING SHEAR 5 16 2 14 MP416400 PLATE MOUNTING G BOX 2 15 MP405101 PLATE COVER 2 Item Ref No Description Qty 16 NB068400 BOLT HEX 5 16 X 2 3 4 2 17 NB6044 BOLT HEX...

Page 48: ...600 072617 33 34 34 11 24 23 22 21 19 12 20 8 7 7 18 9 8 7 44 43 22 23 24 24 15 23 4 32 15 23 24 29 28 16 30 24 23 15 24 23 15 23 38 23 38 47 46 35 40 36 39 37 26 25 27 10 7 5 6 6 17 3 2 4 48 14 7 8 1...

Page 49: ...ATTERY MP295601 1 21 SCREW CAP HH 1 4 20 X 1 NB6530 12 22 WASHER LOCK 1 4 NB6110 30 23 WASHER FLAT 1 4 NB3350 27 24 TUBING VINYL 1 2 ID X 3 4 OD MP178000 2 5 25 FITTING ELBOW 1 2 X 1 2 HB MP165300 2 2...

Page 50: ...Rear Main Assembly 50 RF040700 102412 20 21 19 24 25 2 3 1 4 27 26 14 8 6 7 23 10 22 23 10 15 12 13 17 18 33 12 11 8 6 9 5 7 7 6 5 16 28 34 22 29 30 31 32...

Page 51: ...T 1 4 27 14 MP296501 BRACKET TANK 1 15 MG002100 SWITCH CLUTCH 1 16 MP296601 BRACKET SWITCH 1 17 NB040400 SCREW 10 X 3 4 2 Item Ref No Description Qty 18 MP098700 RETAINER CLUTCH 1 19 MP281500 TANK SOL...

Page 52: ...Head Assembly 52 RF040900 090712 9 12 10 8 11 38 3 2 45 31 44 32 35 36 35 36 35 41 43 42 30 34 26 29 24 28 25 27 19 15 16 18 20 21 20 17 18 16 15 19 13 22 23 37 40 39 46 14 5 2 3 4 6 7...

Page 53: ...NDER 1 21 MP312100 PLATE CLUTCH LEFT ASM 1 22 MP408200 HUB RIGHT ASM 1 23 MP408100 HUB LEFT ASM 1 Item Ref No Description Qty 24 NB024100 PIN HITCH 3 25 MP098700 RETAINER CLUTCH 3 26 MP331100 PLATE AT...

Page 54: ...00 8 Segment Resin DP333500 3500 8 Segment Resin DP340030 30 Spiral Waffle Semi Metal DP340050 50 Spiral Waffle Semi Metal DP340100 100 Spiral Waffle Semi Metal DP360050 50 8 Segment Resin DP360100 10...

Page 55: ...be repaired or replaced by the manufacturer according to Subsection C4 below Any such part repaired or replaced under the warranty must be warranted for the remaining warranty period 2 Any warranted p...

Page 56: ...of 45 00 per hour for the first year of ownership 3 Parts repaired or replaced under this warranty are warranted only during the balance of the original warranty period All defective parts replaced un...

Page 57: ...ne How to operate a propane machine A Start and stop the engine B Emergency stop C Clean air filter Cautions A Allow only qualified trained personnel to operate the machine B Use only D O T approved f...

Page 58: ......

Page 59: ......

Page 60: ...8675 l USA www pioneereclipse com 1 336 372 8080 1 800 367 3550 Fax 1 336 372 2913 2018 Amano Pioneer Eclipse Corporation LT062200 450GP_J EC Machinery Directive 2006 42 EC EC Restriction of Hazardous...

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