Amano Pioneer Eclipse 300BU Operator'S Manual Download Page 21

Page: 21 / 68

Scheduled Maintenance

Maintenance

Operation

Daily

First 100

Hrs.

Every 250

Hrs

Every 500

Hrs.

Check & add engine oil

Check for loose or lost fasteners

Check for oil leakage

Inspect fuel hose and connections

Clean Engine dust filter

Inspect pad holder

Change engine oil filter

Change Sentinel Propane Engine Oil

Check & clean air cleaner paper element

Check & clean air cleaner foam element

Inspect battery and battery connections

Replace air cleaner paper element

Replace air cleaner foam element

Inspect, clean, & re-gap spark plugs, Replace

if necessary

Check & adjust valve clearance.* Retorque

heads.*

Clean & lap valve seating surface.*

Check engine emissions

Clean cooling fins

Inspect drive belt

Inspect burnishing head assembly

Replace drive belt

Interval

* Check FS481V Service Manual. Contact Amano Pioneer Eclipse Certified Technician.

As Required

Summary of Contents for Pioneer Eclipse 300BU

Page 1: ...UHS Propane Burnisher PE420BU Operator s Manual ...

Page 2: ......

Page 3: ...rvice should include an emissions check Instructions For Use Failure to read and understand this manual before operating this machine or performing service on this machine may result in injury to the operator or nearby personnel or result in damage to the machine or nearby property Each operator must be trained in the operation of this machine before being allowed to use it Contact Amano Pioneer E...

Page 4: ...ual and attached to the machine CAUTION indicates that the possibility of damage to the machine or other property can occur if CAUTION statements are ignored Read and observe all CAUTION statements included in the Operation Manual and attached to the machine DANGER For your safety if you smell propane 1 Extinguish any open flame 2 Open window 3 Do not touch electrical switches 4 Immediately call y...

Page 5: ...nge 22 Oil Filter Replacement 22 Spark Plug Inspection and Replacement 23 Air Filter Inspection and Replacement 23 Engine Dust Filter 24 Valve Clearance Re torque Heads 24 Valve Seating 24 Head Bolt Maintenance 24 Cooling Fin Maintenance 24 Inspect Fuel Hose and Connections 24 Inspect Pad and Pad Holders 25 Belt Maintenance 25 Belt Replacement 25 Belt Replacement 40 Models 26 Battery Maintenance 2...

Page 6: ... Filter Paper Element KA110130752 l Engine Air Pre Cleaner Foam Element KA110137046 l Spark Plug KA920702112 l Battery MP362200 l Drive Belt MP8070 21 MP8049 24 MP272900 28 MP268800 40 l Fuses SS2570 20A l LP Cylinder MP105900 Steel Your Authorized Amano Pioneer Eclipse Distributor _____________________________________ Authorized Amano Pioneer Eclipse Distributor Phone Number _____________________...

Page 7: ...nder inside a building DO NOT store propane cylinders inside a building DANGER This machine has parts including the pad assemblies that can cause severe injury if these parts are contacted while they are moving DO NOT allow any part of the body or clothing to come in contact with these parts while they are moving DO NOT try to change attachments while the machine is running DO NOT allow other peop...

Page 8: ... Overheating can be caused by dirty oil Check oil before each use and change regularly following recommended maintenance schedule CAUTION Do not engage starter for more than 5 seconds Allow a 10 second cool down period for second failed start up attempt CAUTION Perform all recommended scheduled maintenance Regular maintenance of your propane powered floor machine is necessary to keep it in safe wo...

Page 9: ...understanding the operation manual l Check the machine for shipping damage Keep your machine regularly maintained by following the maintenance information in this manual Order parts and supplies only from an Authorized Amano Pioneer Eclipse Distributor Use the parts illustration section of your manual when ordering parts During and after operation perform the recommended daily and hourly procedure...

Page 10: ...ntilated space Exigences de sécurité pour le Canada 1 Un panneau indiquant INTERDICTION DE FUMER doit être affiché en permanence dans la zone de stockage Il doit être conforme au panneau exigé par la Clause 10 12 3 du CAN CGA B149 2 M91 Code installation propane 2 Lorsque le cylindre est fixé à la machine d entretien des sols pour son utilisation l opérateur ne doit pas laisser l unité sans survei...

Page 11: ...ophone or meter supported independent of the machine 1 68 m 66 in above the test surface 25 cm 10 in to the right and left centerline of the operators position and 20 cm 8 in to the rearmost point of the handle with the handle in the most forward position The sound level meter is observed for a minimum of 5 seconds or until a stabilized reading is obtained The maximum repeatable sound level observ...

Page 12: ...let Filling the LP Cylinder This machine uses the 20 lb 9 1 kg capacity cylinder which meets the D O T 4E240 standards These cylinders are also listed by UL In addition the steel cylinder meets European TPED specifications and is CE compliant Filling should be done ONLY by a qualified propane dealer A properly filled cylinder should not exceed 80 of the rated capacity Do not overfill the cylinder ...

Page 13: ...13 Controls and Instruments EcoSense Module w Indicator Light Optional Hour Meter Tachometer Engine Throttle Ignition Switch Clutch Switch Lever Machine Components ...

Page 14: ...Lever Optional The clutch switch lever when pulled will engage the electric clutch On models that have an electric clutch the pad will not turn until the switch is engaged Only one lever requires engagement at one time allowing the user to alternate hands during operation Engine Throttle The engine throttle controls the engine speed To increase engine speed move the hand lever forward For idle pos...

Page 15: ...o idle for even short periods Even at high idle speeds most engines will continue to lean downward It is always best to shut the engine off when it is not being used to do work Remember the engine is always creating emissions as long as it is running The best manner to operate a unit equipped with EcoSense is as follows 1 With the throttle in the slow position turn the key switch to the start posi...

Page 16: ...nt 1 Close the valve on the propane cylinder allow the engine to stop and turn the machine OFF 2 Remove the propane cylinder 3 Raise the handle to the full up position about a 45 angle 4 Rock the machine by lifting up on the front of the machine until it rests on the handle grips 5 Remove the pin that retains each wheel and relocate to the desired wheel position NOTE To increase pad pressure more ...

Page 17: ...re sweep floor before burnishing 1 The dust box does not need to be removed in order to service the dust filter To service the dust filter remove the thumb screw located on top of the dust box The filter can be removed from the filter retainer and washed The filter will function wet or dry 2 To reinstall the filter correctly place the filter back in the filter retainer Insert the bottom edge of th...

Page 18: ...illing should be done ONLY by a qualified propane dealer A properly filled cylinder should not exceed 80 of the rated capacity Do not overfill the cylinder or use a liquid withdraw cylinder on the machine The use of a liquid withdraw cylinder on a vapor withdraw system could freeze the regulator and create a fire hazard Installing the LP Cylinder 1 Before bringing a propane cylinder indoors always...

Page 19: ...ce valve on the fuel cylinder by turning it clockwise the engine will stop when the fuel in the lines is used up Once the engine stops turn the ignition switch off Burnishing 1 After engine has started allow approximately 30 seconds for the engine to warm up 2 Advance the throttle to operating speed 3 Lower the burnishing head to the floor while moving the machine forward slowly CAUTION Do not run...

Page 20: ... Tighten any fasteners that may be loose Pad is not centered on the pad holder Remove pad and re center on padholder Replace the pad with a new pad if necessary Padholder is out of balance Remove pad holder from the macine and clean both sides Check for cracks or tears Replace if necessary Wheels are adjusted to far back Move both wheels forward in the wheel bracket Improper pads Only use recommen...

Page 21: ...ean air cleaner paper element l Check clean air cleaner foam element l Inspect battery and battery connections l Replace air cleaner paper element l Replace air cleaner foam element l Inspect clean re gap spark plugs Replace if necessary l Check adjust valve clearance Retorque heads l Clean lap valve seating surface l Check engine emissions l Clean cooling fins l Inspect drive belt l Inspect burni...

Page 22: ... first 3 Start and warm the engine so the oil will drain easily and completely Push machine to a level surface Stop the engine 4 Turn off LP cylinder and remove it 5 Remove cap on the end of oil drain hose 6 Place a suitable container under the end of the oil drain hose WARNING Be careful with hot oil being drained It may be hot enough to cause severe burns 7 Slowly turn the valve counter clockwis...

Page 23: ...is dirty do not attempt to clean it Replace it with a new filter Part KA110137046 6 Check the intake hose for cracks or damage 7 Install filters and replace cover Spark Plug Inspection and Replacement 1 Turn off LP cylinder and remove it 2 Pull spark plug cap off of spark plug 3 Remove spark plug by turning counter clockwise and inspect it Note If the plug is oily or has carbon build up on it clea...

Page 24: ...ce manual Cooling Fin Maintenance A Remove blower housing and any other shrouds B Clean the cooling fins as necessary using compressed air or pressure washer C Reinstall all housings and shrouds Inspect Fuel Hose and Connections 1 Push machine to level surface 2 Turn off LP cylinder and remove it 3 Inspect hoses for abrasions and other signs of wear Replace all worn or damaged hoses 4 Check for ga...

Page 25: ...e in the Rok Bak position See Rok Bak Pad Change section by lifting up on the front of the machine until it rests on the handle grips 4 Rotate the pad drive and inspect the belt 5 If cracks or excessive wear is present the belt needs to be replaced 6 To check for the proper tightness squeeze the belt together The belt should depress between 1 4 0 6 cm and 1 2 1 3 cm Belt Replacement 21 Part MP8070...

Page 26: ...Remove the belt from the engine clutch pulley and then remove the belt from the unit G With the belt removed check all of the hardware attaching the pulleys for proper tightness Also check the bearings for wear and the condition of each pulley H Install the new belt by routing it through opening in the deck and then onto the engine clutch pulley first Route the belt onto each idler and tensioner p...

Page 27: ...open flame or heat producing device 4 Make sure machine is cleaned properly before storing 5 Never store machine with cylinders installed or store spare cylinders in an enclosed van or trailer 6 Store machine in a dry location temperature not to exceed 120 F 50 C Repacking the Machine Refer to Unpacking and repack the machine using original packing materials and container Store machine in a dry lo...

Page 28: ...inder Type 20lb 9 1 kg Vapor Withdraw 21 Machines 24 Machines Pad Size 21 53 3 cm Pad Size 24 61 0 cm Pad Speed 2000 RPM Pad Speed 1800 RPM Width 23 5 59 7 cm Width 27 5 69 9 cm Length 56 142 4 cm Length 58 5 148 6 cm Height 39 5 100 cm Height 40 101 6 cm Weight 215 lbs w o cylinder 98 kg Weight 221 lbs w o cylinder 100 kg w Clutch Dust Collection w Clutch Dust Collection 28 Machines 40 Machines P...

Page 29: ...____ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ___...

Page 30: ...30 Electrical Schematic Base Model w o Options ...

Page 31: ...del w o Options Item Ref No Description Qty 1 MP368300 HARNESS WIRING 1 2 MP368400 WIRE METER HOUR 1 3 MP368500 CABLE BATTERY NEG 10 1 Item Ref No Description Qty 4 NB9545 NUT 1 4 1 5 NB7282 CLAMP HOSE 1 6 SS2570 FUSE 20A 1 ...

Page 32: ...32 Electrical Schematic w Optional Clutch EcoSense ...

Page 33: ...33 Connections w Optional Clutch EcoSense ...

Page 34: ... MP402400 HARNESS WIRING 1 B MP368400 WIRE METER HOUR 1 C MP368500 CABLE BATTERY NEG 10 1 D NB9545 NUT 1 4 1 E NB7282 CLAMP HOSE 1 Item Ref No Description Qty F SS2570 FUSE 20A 1 G MP122100 HARNESS WIRING CLUTCH 1 H MP373000 WIRE SENSOR OXYGEN 1 J NB5516 TERMINAL ADAPTER 1 ...

Page 35: ...35 Electrical Schematic w Optional SafeStop ...

Page 36: ...36 Connections w Optional SafeStop ...

Page 37: ...37 Connections w Optional SafeStop ...

Page 38: ...38 Engine Assembly RF033900 072513 ENGINES w CLUTCH 24 25 5 2 1 18 9 22 10 21 23 27 4 15 29 30 28 19 20 13 16 17 3 14 26 7 8 6 35 38 37 36 39 32 31 23 34 33 12 11 ...

Page 39: ...RE OIL 1 18A MP015200 PLUG SENSOR 1 18B MP466500 SENSOR OXYGEN 1 19 NB2460 HOSE VACUUM 5 32 27 Engine Assembly continued Item Ref No Description Qty 20 NB2470 HOSE FUEL 3 8 26 21 KA461DA0800 WASHER LOCK M8 4 22 KA922107027 NUT HEX M8 4 23 NB7282 CLAMP HOSE 2 24 MP371300 FILTER INTAKE ENGINE 1 25 MP371200 CAGE INTAKE ENGINE 1 26 MP072300 VALVE DRAIN OIL 1 27 NB2460 HOSE VACUUM 5 32 33 28 NB065000 B...

Page 40: ...40 Handle Assembly RF034100 070815 15 14 11 12 13 10 8 7 2 6 3 4 1 5 4 9 CLUTCH MODELS 3 ...

Page 41: ...GE 3 8 X 4 2 4 NB3450 WASHER FLAT 3 8 2 5 NB3267 NUT LOCK 3 8 1 6 MP366900 GRIP HANDLE 2 7 MP368000 CABLE THROTTLE 1 8 NB4382 SCREW 8 X 1 2 2 9 MP5950 LEVER ADJUST HANDLE 1 10 MP1230 BASE BOX SWITCH 1 11 MP376000 SWITCH ASM 1 12 MP087100 LEVER SWITCH 2 13 MP9606 SPRING LEVER 2 14 MP1210 COVER BOX 1 15 NB5366 SCREW 8 X 1 1 4 4 ...

Page 42: ...42 Old Deck Assembly RF034000 082913 1 11 10 14 13 3 4 16 18 27 28 29 38 30 35 37 19 15 36 32 31 33 29 22 21 20 19 34 25 26 24 17 23 12 9 7 5 2 6 8 ...

Page 43: ... 1 4 1 14 NB3450 WASHER FLAT 3 8 1 15 MP012801 CASTER 2 1 2 1 16 NB003100 NUT JAM HEX 1 2 1 17 MP371501 BRACKET WHEEL 5 X 2 2 Item Ref No Description Qty 18 NB6545 BOLT HEX 5 16 X 1 4 19 NB3265 NUT LOCK 5 16 6 20 MP352600 WHEEL 5 X 2 2 21 LX2105 CLIP HITCH PIN 2 22 NB053400 PIN CLEVIS 1 2 X 3 1 2 2 23A MP064800 SCOOP VAC 28 1 23B MP064700 SCOOP VAC 24 1 23C MP064600 SCOOP VAC 21 1 24 NB019100 BOLT...

Page 44: ...44 Old Main Assembly RF034300 091313 1 14 28 13 4 2 14 13 17 18 21 15 30 31 23 14 13 12 13 14 15 9 8 11 10 29 26 27 24 20 15 25 24 5 22 20 19 3 18 18 32 34 35 33 19 22 20 7 20 16 14 28 6 14 36 ...

Page 45: ...SEAL SPINDLE 1 35 MP075200 FOAM 1 2 X 38 1 36 NB065800 PLUG HOLE 5 16 1 37 MP105900 CYLINDER STEEL NOT SHOWN 1 Item Ref No Description Qty 1 NB1621 PLUG CAP 1 2 MP371800 REGULATOR ASM 1 3 MP367600 SLIDE STRAP 2 1 4 MP4515 TUBING DRAIN OIL 1 5 NB6530 BOLT HEX 1 4 X 1 2 6 NB065100 BOLT HEX M8 X 25 1 7 NB064900 SCREW 10 X 1 2 1 8A MP032500 PAD HOLDER 28 ASM 1 8B MP047500 PAD HOLDER 24 ASM 1 8C MP0952...

Page 46: ...46 Deck Assembly RF057900 111315 1 29 18 19 16 24 22 20 27 25 26 6 8 7 10 2 11 34 28 36 3 13 14 12 17 9 42 43 40 41 32 30 31 23 21 5 4 33 35 15 37 38 39 44 ...

Page 47: ...SHER FLAT 7 16 4 16 NB6864 BOLT HEX 1 2 X 1 1 4 4 17 MP071800 TENSIONER BELT 1 18 NB6044 BOLT HEX 3 8 X 1 1 4 1 Item Ref No Description Qty 19 NB3450 WASHER FLAT 3 8 1 20 MP012801 CASTER 2 1 2 1 21 NB003100 NUT HEX JAM 1 2 1 22 MP371501 BRACKET WHEEL 5 X 2 2 23 NB6545 BOLT HEX 5 16 X 1 4 24 NB3265 NUT LOCK 5 16 4 25 MP352600 WHEEL 5 X 2 2 26 LX2105 CLIP HITCH PIN 2 27 NB053400 PIN CLEVIS 1 2 X 3 1...

Page 48: ...48 Main Assembly RF058000 080117 3 16 4 26 9 25 24 16 4 20 19 23 4 3 13 15 27 21 11 9 5 3 4 3 4 4 5 6 7 10 9 8 14 13 2 18 17 7 7 22 12 5 3 5 1B 1A ...

Page 49: ...WASHER FLAT 1 4 NB3350 7 9 NUT LOCK 1 4 NB3275 2 10 WASHER LOCK 1 4 NB6110 2 11 BOLT CARRIAGE 3 8 16 X 1 1 4 NB5520 3 12 WASHER FLAT 3 8 NB3450 6 13 NUT LOCK 3 8 NC NB3267 3 14 SCREW CAP 3 8 X 1 1 4 NB6044 3 15 WASHER LOCK 5 16 NB6111 3 16 VELCRO FELT BLACK MP6600 15 17 VELCRO FELT BLACK MP6600 12 18 TUBING OIL DRAIN MP4515 1 5 FT 19 CAPLUG K8 RED NB1621 1 20 SCREW CAP HH 1 4 20 X 1 NB6530 2 21 SL...

Page 50: ...el Solenoid Assembly RF034200 080117 9 12 10 11 SOLENOID REGULATOR SAFESTOP 19 14 18 17 15 16 SWITCH PANEL 13 2 8 1 3 4 5 6 20 7 30 31 47 31 29 22 28 27 26 25 23 44 21 45 39 40 24 41 46 22 36 34 33 37 32 35 38 43 42 REGULATOR ...

Page 51: ...0 FITTING TEE 1 4 FNPT 1 24 MP509200 SWITCH PRESSURE 200 PSI 1 Item Ref No Description Qty 25 MP4330 FITTING 49 X 6 REG TO FUELOCK 1 26 MP367300 HOSE FUEL LP 13 ASM 1 27 MP4332 FITTING 1 4 BRASS ELBOW FPT 1 28 MP317500 FUELOCK 12 VOLT ASM 1 29 MP509600 MANIFOLD SAFE STOP 1 30 MP4500 COUPLER QUICK REGO FEMALE 1 31 MP4331 FITTING 54 X 6 REG TO FUELOCK 2 32 MP492000 LIGHT RED LED 12V 1 33 MP151500 RE...

Page 52: ...52 Skirt Pad Holder Assembly 24 28 21 RF034900 102810 1 1 1 5 1 4 1 3 1 2 1 2 5 2 6 2 8 2 4 2 3 2 9 2 7 3 3 1 3 2 3 3 3 8 3 4 3 6 3 5 3 7 2 2 2 2 1 ...

Page 53: ...D HOLDER 24 ASM 1 2 1A SA004000 PAD HOLDER 28 W STUDS 1 2 1B SA007800 PAD HOLDER 24 W STUDS 1 2 2 MP195800 FLEXI W O LIP YELLOW 1 2 3A MP8310 STUDS VELCRO 28 68 2 3B MP8310 STUDS VELCRO 24 76 2 4 MP066300 RING SPACER 1 2 5 MP012700 RETAINER PAD SCREW IN 1 2 6 NB9319 SCREW BH 1 4 X 1 1 4 6 2 7 NB3275 NUT LOCK 1 4 6 2 8 NB3350 WASHER FLAT 1 4 6 2 9 MP196300 RING RELIEF 1 21 PAD HOLDER 3 MP095200 PAD...

Page 54: ...54 40 Deck Assembly ...

Page 55: ...IDLER FLAT 5 1 20 MP269100 SPINDLE 9 75 ASM 2 21 MP038700 WHEEL 3 2 22 NB000100 BOLT HEX 5 16 X 1 3 4 2 Item Ref No Description Qty 23 MP269400 PAD HOLDER 21 2 MP012700 RETAINER PAD NOT SHOWN 1 24 NB3267 NUT LOCK 3 8 2 25 HH006000 EDGING FELT SKIRT 26 N A N A 2 27 MP399700 SPACER 406 ID X 2 10 28 NB010100 BOLT CARRIAGE 3 8 X 2 29 LX2105 CLIP HITCH PIN 2 30 MP371501 BRACKET WHEEL 2 31 NB053400 PIN ...

Page 56: ...56 40 Dust Collection ...

Page 57: ...MX1075 WASHER LOCK 3 8 4 15 KA590410014 FAN 1 16 HH003500 PLATE FAN 1 17 MP195700 KNOB SCREW 1 18 HH000100 SUPPORT DUST BOX 1 Item Ref No Description Qty 19 MP074400 LATCH DRAW 1 20 HH005300 SEAL BOX DUST 1 21 NB9710 NUT KEPS 8 6 22 NB049100 SCREW 10 X 7 8 2 23 MP459700 RETAINER FILTER ASM 1 24 HH005600 FILTER DUST 1 25 NB9645 WASHER FLAT 10 14 26 MP395100 CONTAINER BOX DUST 1 27 NB007400 SCREW 8 ...

Page 58: ...58 40 Main Assembly ...

Page 59: ...59 40 Main Assembly continued ...

Page 60: ...60 Torsion Bar Adjustment ...

Page 61: ... HEX 5 16 X 1 1 3 NB6864 BOLT HEX 1 2 X 1 1 4 4 4 NB9269 WASHER FLAT 7 16 4 5 MP266800 BAR TORSION 1 6 MP266600 BRACE BAR TORSION 1 7 NB6044 BOLT HEX 3 8 X 1 1 4 2 8 NB017100 WASHER FLAT 1 2 1 9 NB047100 NUT JAM 1 2 20 1 10 MX1075 WASHER LOCK 3 8 2 11 NB046200 NUT HEX 3 8 2 12 MP398801 BRACKET TORSION 1 ...

Page 62: ... be repaired or replaced by the manufacturer according to Subsection C4 below Any such part repaired or replaced under the warranty must be warranted for the remaining warranty period 2 Any warranted part that is scheduled only for regular inspection in the written instructions required by subsection D must be warranted for the warranty period defined in Subsection B2 A statement in such written i...

Page 63: ...opane How to operate a propane machine A Start and stop the engine B Emergency stop C Clean air filter Cautions A Allow only qualified trained personnel to operate the machine B Use only D O T approved fuel cylinders supplied by Amano Pioneer Eclipse C Always store fuel cylinders outside in a proper enclosure D Never vent a fuel cylinder inside E Always wear a CO detector badge F Never leave the m...

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Page 65: ... 00 per hour for the first year of ownership 3 Parts repaired or replaced under this warranty are warranted only during the balance of the original warranty period All defective parts replaced under these warranties become the property of Amano Pioneer Eclipse WARRANTY SERVICE To obtain warranty service take your machine and proof of purchase to any authorized Amano Pioneer Eclipse Distributor Ama...

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Page 68: ...5 l USA www pioneereclipse com 1 336 372 8080 1 800 367 3550 Fax 1 336 372 2913 2017 Amano Pioneer Eclipse Corporation LT058000 420BU_M_05 29 19 EC Machinery Directive 2006 42 EC EC Restriction of Hazardous Substances Directive 2011 65 EU Harmonized Standards Applied EN 12100 1 EN12100 2 ...

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Summary of Contents for Pioneer Eclipse 300BU

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Amano Pioneer Eclipse 300BU, Operator'S Manual, Page: 21 / 68

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Summary of Contents for Pioneer Eclipse 300BU

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