Amana PGA**C Installation Instructions Manual Download Page 2

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I. Safety Information

IMPORTANT

TO THE INSTALLER
Before installing this unit please read this manual and the
Specification Sheet to familiarize  yourself on the specific
items which must be adhered to such as maximum external
static pressure to unit, air temperature rise, minimum or
maximum CFM and motor speed connections.

TO THE OWNER
It is important to complete the owner registration card and
mail it immediately. This will assist Amana in contacting you
if any service or warranty information should change in the
future. When completing the registration card, be sure to
include the Model, Manufacturing and Serial Numbers, plus
the installation date.

The warranty certificate is also supplied with the unit. Read
the warranty carefully and note what is covered. Keep the
warranty certificate in a safe place so you can find it if
necessary.

If additional operating instructions are required, call the
dealer where the purchase was made. Keep this literature in
a safe place for future reference.

WARNING

To prevent death, personal injury or property
damage due to fire or explosion,  installation
procedures in this manual must be followed
exactly.

WARNING

Should overheating occur or the gas supply
fail to shut off, turn off the manual gas
control valve to the unit before shutting off
the electrical supply.

WARNING

To prevent death, personal injury or property
damage,  do not use this unit if any part of
the unit has been under water. Immediately
call a qualified service technician to inspect
the unit and to replace any part of the
control system and any gas control which
has been under water.
If you smell gas:

• Do not try to light appliance.
• Do not touch any electrical switch: do not use any

phone in building.

• Immediately call gas supplier from a neighbor’s

phone. Follow gas supplier’s instructions.

• If gas supplier cannot be reached, call fire depart-

ment.

WARNING

To prevent death, personal injury, or
property damage due to improper
installation, adjustments, alterations,
service or maintenance, when servicing or
performing maintenance to this unit consult
this manual, service manual, qualified
installer, service agency or gas supplier.

WARNING

This product contains or produces a
chemical(s) which may cause death or
serious illness and which are known by the
State of California to cause cancer, birth
defects or other reproductive harm.

IMPORTANT NOTE: This unit must not be used as a
“construction heater” during the finishing phases of
construction on a new structure. This type of use may
result in premature failure of the unit due to extremely
low return air temperatures and exposure to very dirty
atmospheres.

LOCATING THE UNIT

WARNING

To prevent death, personal injury, property
damage or equipment damage, the
following points must be observed when
installing the unit.

ALL INSTALLATIONS:

For proper flame pattern within the heat exchanger and
proper condensate drainage, the unit must be mounted
level.

The flue outlet hood must be at least 12 inches from any
opening through which flue gases could enter a building,
and at least three feet above any forced air inlet located
within ten feet. The economizer/manual fresh air intake/
motorized fresh air intake and combustion air inlet
mounted on the unit are not affected by this restriction.

To avoid possible corrosion of the heat exchanger, do
not locate the unit in an area where the outdoor air (i.e.
combustion air for the unit) will be frequently contami-
nated by compounds containing chlorine or fluorine.
Common sources of such compounds include swim-
ming pools and chlorine bleaches, paint stripper, adhe-
sives, paints, varnishes, sealers, waxes (which are not
yet dried) and solvents used during construction and
remodeling. Various commercial and industrial pro-
cesses may also be sources of chlorine/fluorine com-
pounds.

To avoid possible illness or death of the building occu-
pants, do NOT locate outside air intake device (econo-
mizer, manual fresh air intake, motorized fresh air
intake) too close to an exhaust outlet, gas vent termina-
tion, or plumbing vent outlet. For specific distances
required, consult local codes.

Summary of Contents for PGA**C

Page 1: ...nslistedinthisInstallationManualshould not supersede existing practices but should be consid ered as supplemental information ATTENTION INSTALLING PERSONNEL PGA C PGB C and PGD C Single Package Gas El...

Page 2: ...on adjustments alterations service or maintenance when servicing or performingmaintenancetothisunitconsult this manual service manual qualified installer service agency or gas supplier WARNING This pr...

Page 3: ...tional Fuel Gas Code ANSI Z223 1 and National Standard of Canada CAN CGA 2 3 The heating and cooling capacities of the unit should be greaterthanorequaltothedesignheatingandcoolingloads of the area to...

Page 4: ...ALLATIONS ONLY IMPORTANT NOTE The gas electric units will naturally derate itself with altitude Do not attempt to increase the firing rate by changing orifices or increasing the manifold pressure This...

Page 5: ...on Installed Ahead Of Gas Valve Reduce coupling 1 2 x 1 8 with 1 8 pipe plug to measure line gas pressure Figure 2 Proper Piping Practice CHECKING THE GAS PIPING CAUTION To prevent personal injury or...

Page 6: ...edropinlinesbetweenregulators andbetween second stage regulator and the appliance Pipe size required will depend on length of pipe run and total load of all appliances Completeinformationregardingtank...

Page 7: ...igure 5 V Electrical Wiring LOCATING THE THERMOSTAT Thermostat should be mounted 5 feet above the floor on a vibration free inside wall in a room or a hallway that has good air circulation Movement of...

Page 8: ...WORK Duct systems and register sizes must be properly designed for the C F M and external static pressure rating of the unit Ductwork should be designed in accordance with the rec ommended methods of...

Page 9: ...n the return air duct s or return air filter grille s Filters installed external to the unit should be sized in accordance with their manufacturer recommendations A throwaway filter must be sized for...

Page 10: ...in or near the blower motors Duct covers must be removed before operating unit HEAT ANTICIPATOR SETTING The heat anticipator in the room thermostat must be cor rectlyadjustedtoobtainthepropernumberof...

Page 11: ...e external to the unit 11 Turn on the electrical power supply to the unit 12 Set the thermostat to desired setting GAS INPUT AND PRESSURES Gas supply pressure and manifold pressure with the burn ers o...

Page 12: ...or minus 0 3 inches water column from the specified pressure Any major changes in flow should be made by changing the size of the burner orifices The measured input rate to the furnace must not excee...

Page 13: ...air circulating blower motor condenser motor and the combustion fan motor are permanently lubri cated No additional oiling is required FLAME SENSOR QUALIFIED SERVICER ONLY A drop in the flame sensing...

Page 14: ...d blue dust may cause orange tips but must not be yellow The flames must extend directly outward from the burner without curling floating or lifting off Figure 17 Check the burner flames for 1 Good ad...

Page 15: ...vers Compressor Sound Blanket Horizontal Filter Kit Propane Gas Conversion Kit High Altitude Kit Standard on PGA C Table 4 Accessory List FUNCTIONAL PARTS Blower Housing Flame Roll Out Switch Blower M...

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