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42

S

YSTEM

 T

ROUBLESHOOTING

NOTE:

 Refer to the instructions accompanying the ComfortNet

compatible outdoor AC/HP unit for troubleshooting information.
Refer to the Troubleshooting Chart in the back of this manual
for a listing of possible furnace error codes, possible causes
and corrective actions.

N

ORMAL

 S

EQUENCE

 

OF

 O

PERATION

P

OWER

 U

P

The normal power up sequence is as follows:

115 VAC power applied to furnace.

Integrated control module performs internal checks.

Integrated control module displays 

8 8

 on dual 7-

segment display LED’s.

Integrated control module monitors safety circuits
continuously.

Furnace awaits call from thermostat. Dual 7-segment
LED’s display 

O

 while awaiting call from thermostat.

H

EATING

 M

ODE

The normal operational sequence in heating mode is as follows:

R and W1 (or R and W1/W2) thermostat contacts
close, initiating a call for heat.

Integrated control module performs safety circuit
checks.

Induced draft blower is energized on high speed for
a 15-second prepurge.  Humidifier terminal is
energized with induced draft blower.

Induced draft blower steps to low speed following
prepurge.  Low stage pressure switch contacts are
closed.

Igniter warm up begins upon step to low speed and
presence of closed low stage pressure switch
contacts.

Gas valve opens at end of igniter warm up period,
delivering gas to burners and establishing flame.

Integrated control module monitors flame presence.
Gas valve will remain open only if flame is detected.

If the thermostat call is for low heat, gas valve and
induced draft blower will continue on low stage. If
the call is for high heat, the gas valve and induced
draft blower will change to high stage.

Circulator blower is energized on heat speed following
a thirty (30) second blower on delay.  The circulator
blower requires thirty seconds to ramp up to full
speed. Electronic air cleaner terminal is energized
with circulator blower.

Furnace is now operating on the specified stage
called for by the two-stage thermostat.

Furnace runs, integrated control module monitors
safety circuits continuously.

If the two-stage thermostat changes the call from
low heat to high heat, the integrated control module
will immediately switch the induced draft blower,
gas valve, and circulator blower to their high stage
settings.

If the two-stage thermostat changes the call from
high heat to low heat, the control will immediately
switch the induced draft blower and gas valve to
their low stage settings.  The circulator blower will
remain on high heating speed for thirty (30) seconds
before switching to the low heat circulating speed.

R and W1 (or R and W1/W2) thermostat contacts
open, completing the call for heat.

Gas valve closes, extinguishing flame.

Induced draft blower is de-energized following a
fifteen second post purge. Humidifier terminals are
de-energized.

Circulator blower continues running for the selected
heat off delay period (90, 120, 150 or 180 seconds).
The speed run during this period depends on the
last heat call provided by the thermostat.
If the last call for heat was a call for low heat, the
air circulator motor will run on low heat speed for
the duration of the heat off delay period (90, 120,
150 or 180 seconds).
If the last call for heat was a call for high heat, the
air circulating motor will run on the high heating
speed for thirty (30) seconds and then switch to the
low heating speed for the 

balance 

of the heat off

delay period (60, 90, 120 or 150 seconds).

Circulator blower and electronic air cleaner terminal
is de-energized.

Circulator blower ramps down to OFF during the 30
seconds following the heat off delay period.

Furnace awaits next call from thermostat.

C

OOLING

 M

ODE

The normal operational sequence in cooling mode is as follows:

R and Y1/G or Y2/G thermostat contacts close,
initiating a call for cool.

Integrated control module performs safety circuit
checks.

Outdoor fan and compressor are energized to their
appropriate speed.

Circulator blower is energized on the appropriate
cool speed at the level and time determined by the
selected ramping profile.  Electronic air cleaner
terminal is energized with circulator blower.

Furnace circulator blower and outdoor cooling unit
run their appropriate speeds, integrated control
module monitors safety circuits continuously.

R and Y1/G or Y2/G thermostat contacts open,
completing the call for cool.

Outdoor fan and compressor are de-energized.

Circulator blower continues running during a cool
off delay period.  The OFF delay time and airflow
level are determined by the selected ramping profile.

Summary of Contents for *CVC96

Page 1: ...is manual TABLE OF CONTENTS SAFETY CONSIDERATIONS 3 SHIPPING INSPECTION 4 ELECTROSTATIC DISCHARGE ESD PRECAUTIONS 4 TO THE INSTALLER 4 PRODUCT DESCRIPTION 4 FEATURES 4 PRODUCT APPLICATION 5 LOCATION R...

Page 2: ...ULATOR BLOWER SPEEDS 34 BLOWER HEAT OFF DELAY TIMINGS 36 COMFORTNET SYSTEM 37 OVERVIEW 37 AIRFLOW CONSIDERATIONS 37 FOSSIL FUEL APPLICATIONS 37 CTK0 WIRING 38 COMFORTNET SYSTEM ADVANCED FEATURES 38 FU...

Page 3: ...tion GOODMAN WILL NOT BE RESPONSIBLE FOR ANY INJURY OR PROPERTY DAMAGE ARISING FROM IMPROPER SERVICE OR SERVICE PROCEDURES IF YOU INSTALL OR PERFORM SERVICE ON THIS UNIT YOU ASSUME RESPONSIBILITY FOR...

Page 4: ...est for inspection by carrier s agent must be made in writing immediately Thefurnacemustbecarefullyinspectedonarrivalfordamage and bolts or screws which may have come loose in transit In the event of...

Page 5: ...ns Aroomthermostatisusedtocontrolthefurnace Fixed jumpers that provide continuous heating CANNOT be usedandcancauselongtermequipmentdamage Returnairductsareprovidedandsealedtothefurnace A return air t...

Page 6: ...ications and Considerations for leveling of horizontal furnaces Ensure upflow or horizontal furnaces are not installed directlyoncarpeting oranyothercombustiblematerial Theonlycombustiblematerialallow...

Page 7: ...ns on combustible flooring CVC96 MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS INCHES NOTES For servicing or cleaning a 24 front clearance is required Unit connections electrical flue and drain may nece...

Page 8: ...TE Ductwork must never be attached to the back of the furnace Contact your distributor for proper airflow requirements and number of required ductwork connections Refer to Recommended In stallation Po...

Page 9: ...ain trap Additionally the appropriate downward piping slope must be maintained from the drain trap to the drain loca tion Refer to Condensate Drain Trap and Lines for further de tails If the drain tra...

Page 10: ...da gas furnaces are only certified to 4500 feet Gas Altitude Kit Orifice M anifold Pressure Pressure Switch Change Contact the distributor for a tabular listing of appropriate manufacturer s kits for...

Page 11: ...se of Schedule 40 PVC or ABS cellular core Foam Core plastic pipe is also acceptable as a flue vent and intake pipe material PVC primer meeting ASTM F656 and PVC solvent cement meeting ASTM D2564 spec...

Page 12: ...ibit sagging joint separation and or detachment from the furnace Horizontalrunsofvent fluepipingmustbesupportedeverythree to five feet and must maintain a 1 4 inch per foot downward slope back towards...

Page 13: ...ling al lows service removal of air intake piping internal to the fur nace blower compartment The combustion air intake pipe can also be secured directly to the counterflow unit air in take pipe coupl...

Page 14: ...w should be secured to the combustion air intake to prevent inadvertent blockage The tee used in the vent flue termination must be included when determining the number of elbows in the piping system 1...

Page 15: ...IGHT ELBOWS Figure 13 Floor Use alternate vent combination air locations Field Supplied Drain Tee on Vent Pipe DOWN VENTING UPFLOW MODEL FURNACES ONLY Basement Crawlspace Slope 1 4 per foot min Conden...

Page 16: ...ows and pipe diameter for construction of the vent flue and combustion air intake pipe systems of a direct vent dual pipe installation The number of elbows tabulated represents the number of el bows a...

Page 17: ...h one pipe above the other These kits are NOTintended for use with single pipe indirect vent installations Refer to the directions furnished with the Side Wall Vent Kit p n0170K00000S or 0170K000001S...

Page 18: ...Coupling Figure 20 NOTE Hoses are model specific and not all hoses will be shipped with all models UPFLOW MODEL INSTALLED VERTICALLY The trap and factory installed hoses remain as shipped The furnace...

Page 19: ...TALLY WITH LEFT SIDE DOWN Minimum 5 3 8 clearance is required for the drain trap be neath the furnace Hose 6 Hose 5 Hose 11 Figure 23 1 Remove the clamps from the two drain tubes on the trap 2 Remove...

Page 20: ...rt with a silver clamp 6 Mate the drain trap inlets to the hoses and secure with silver clamps 7 Line up the trap mounting holes with the pre drilled holes in the furnace and secure with 2 screws remo...

Page 21: ...Y OR DEATH DUE TO ELECTRICAL SHOCK DISCONNECT ELECTRICAL POWER BEFORE SERVICING OR CHANGING ANY ELECTRICAL WIRING WARNING LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ERRORS C...

Page 22: ...To confirm proper unit grounding turn off the electrical power and perform the fol lowing check 1 Measure resistance between the neutral white connection and one of the burners 2 Resistance should me...

Page 23: ...o the following figure 3 4 Thermostat Stage Delay Move to the ON position to select two stage thermostat or OFF to select single stage thermostat Move to the ON position to select Auto transition dela...

Page 24: ...are identified as NEU TRAL Allfieldwiringmustconformtoapplicablecodes Connec tions should be made as shown Accessories Wiring Figure 32 If it is necessary for the installer to supply additional line v...

Page 25: ...13 0 w c INLET GAS SUPPLY PRESSURE HIGH ALTITUDE DERATE When this furnace is installed at high altitude the appropriate HighAltitude orifice kit must be applied This is required due to the natural re...

Page 26: ...ns figure for typical gas line connec tions to the furnace Gas piping must be supported external to the furnace cabinet so that the weight of the gas line does not distort the burner rack manifold or...

Page 27: ...furnace cabinet where allowed by local codes COUNTERFLOW Figure 35 Drip Leg Plug in Main Gas Line Hole Alternate Union Location Manual Shut Off Valve upstream from ground joint pipe union Gas Valve Bu...

Page 28: ...st conform to the safety stan dards of the National Board of Fire Underwriters NBFU Manual 58 For satisfactory operation propane gas pressure must be 10 WC at the furnace manifold with all gas applian...

Page 29: ...urn air chamber CHECKING DUCT STATIC Refer to your furnace rating plate for the maximum ESP ex ternal duct static rating Total external static refers to everything external to the fur nace cabinet Coo...

Page 30: ...ace is installed and shall be of such a size that the heat exchanger can be viewed for visual light inspection or such that a sampling probe can be inserted into the airstream The access panel must be...

Page 31: ...control to the ON position 8 Replacetheburnercompartmentdoor 9 Openthemanualgasshutoffvalveexternaltothefurnace 10 Turn on the electrical power to the furnace 11 Adjust the thermostat to a setting ab...

Page 32: ...l Coil Terminal M Common Terminal C White Rodgers Model 36J54 Connected to Manometer Figure 43B Gas Valve On Off Selector Switch Regulator Vent High Fire Regulator Adjust Low Fire Regulator Adjust Hon...

Page 33: ...rew from the low LO outlet pressure regulator adjust tower and turn screw clockwise to increase pressure or counterclockwise to decrease pressure Replace regulator cover screw 9 Close thermostat R and...

Page 34: ...emperaturerisebyadjustingthecirculatorblower speed Increaseblowerspeedtoreducetemperaturerise Decreaseblowerspeedtoincreasetemperaturerise Refer to Startup Procedure and Adjustment Circulator Blower S...

Page 35: ...nd their corresponding taps Verify CFM by noting the number displayed on the dual 7 segment LED display 6 Themulti speedcirculatorbloweralsooffersseveralcustom ON OFF ramping profiles These profiles m...

Page 36: ...Sheet The adjust setting already established by the cooling speed selection determineswhichsetofspeedsareavailable Theselected speed must provide a temperature rise within the rise range listed with t...

Page 37: ...s the demand and sends it to the ECM motor If the outdoor unit or thermo stat is responsible for determining the demand it calcu lates the demand and transmits the demand along with a fan request to t...

Page 38: ...r is recommended if installing a dual fuel fossil fuel system Failure to use the transformer in the outdoorunitcouldresultinoverloadingofthefurnacetransformer 1 2 R C 1 2 R C CTK0 Thermostat ComfortNe...

Page 39: ...most recent furnace fault For display only Fault 3 FAULT 3 Next most recent furnace fault For display only Fault 4 FAULT 4 Next most recent furnace fault For display only Fault 5 FAULT 5 Next most rec...

Page 40: ...5 2 50 3 75 4 100 of maximum airflow SET UP Submenu Item Indication for Display Only not User Modifiable Mode MODE Displays the current furnace operating mode CFM CFM Displays the airflow for the curr...

Page 41: ...nstalled with a communicating compatible heat pump the system is recognized as a dual fuel system The balance point temperature should be set via the thermo stat DIAGNOSTICS Accessing the furnace s di...

Page 42: ...ill immediately switch the induced draft blower gas valve and circulator blower to their high stage settings If the two stage thermostat changes the call from high heat to low heat the control will im...

Page 43: ...d electrically automaticreset temperature ac tivated sensor The limit guards against overheating as a result of insufficient conditioned air passing over the heat exchanger AUXILIARY LIMIT The auxilia...

Page 44: ...Refer to the Troubleshooting Chart for aid in determining the cause MAINTENANCE TO AVOID ELECTRICAL SHOCK INJURY OR DEATH DISCONNECT ELECTRICAL POWER BEFORE PERFORMING ANY MAINTENANCE IF YOU MUST HAND...

Page 45: ...drainage Check drain system for hose connection tightness blockage and leaks Clean or repair as necessary FLAME SENSOR QUALIFIED SERVICER ONLY Under some conditions the fuel or air supply can create a...

Page 46: ...D On On Add 5 Off Off Minus 5 On Off Add 10 Off On Minus 10 On On A Off Off B On Off C Off On D On On A Off Off B On Off C Off On D On On Disabled Off Enabled On Disabled Off Enabled On 25 Off Off 50...

Page 47: ...ALTERNATES WITH F L 0 b 1 b 6 1 2 b 9 L O b 7 F C 2 b 5 b 3 b 4 d 0 0140F01169 REV A C 1 HIGH STAGE HEAT PUMP HEAT P 1 P 2 E F AUXILIARY SWITCH OPEN P 1 O n E 4 H I INTERNAL CONTROL FAULT NO POWER NO...

Page 48: ...Call for Service icon illuminated ComfortNet thermostat scrolls Check Furnace message E0 Furnace lockout due to an excessive number of ignition retries 3 total LOCKOUT E0 Failure to establish fame Ca...

Page 49: ...rs and ductwork for blockage Clean flters or remove obstruction Check circulator blower speed and performance Correct speed or replace blower motor if necessary Check burners for proper alignment Chec...

Page 50: ...d improperly Blocked fue and or inlet air pipe blocked drain system or weak induced draft blower Incorrect pressure switch set point or malfunctioning switch contacts Loose or improperly connected wir...

Page 51: ...ontrol module has lost communications with circulator blower motor MOTOR COMM b1 Loose wiring connection at circulator motor control leads Failed circulator blower motor Failed integrated control modu...

Page 52: ...t scrolls Check Furnace message b7 MOTOR PARAMS b7 Furnace operates at reduced performance or Integrated control module LED display provides b9 error code b9 LOW ID AIRFLOW B9 Blocked filters Restrict...

Page 53: ...53 THIS PAGE LEFT INTENTIONALLY BLANK...

Page 54: ...AMPS LIMIT CONTROL AUXILIARY AUTO RESET PK WARNING DISCONNECT TRANSFORMER 40 VA PU GY N NO 3 BR 4 UNIT MUST BE PERMANENTLY GROUNDED AND CONFORM TO N E C AND LOCAL CODES COLOR CODES 1 E SWITCH PRESSUR...

Page 55: ...t vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL...

Page 56: ...re They are simple to service and forgiving to operate We use quality materials and components Finally every unit is run tested before it leaves the factory That s why we know There s No Better Qualit...

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