Amana C9S96 Series Installation Instructions Manual Download Page 67

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Summary of Contents for C9S96 Series

Page 1: ...ETY PRECAUTION Brand is a registered trademark of Maytag Corporation or its related companies and is used under license All rights reserved IOG 2029 07 2021 NOTE Please contact your distributor or our...

Page 2: ...d Horizontally with Left Side Down 22 Upflow Model Installed Horizontally With Left Side Down Alternate 22 CounterFlow Model Installed Vertically 23 Drain Exiting Left Side 23 Drain Exiting Right Side...

Page 3: ...val 40 Burners 40 Induced Draft and Circulator Blowers 40 Condensate Trap and Drain System Qualified Servicer Only 40 Flame Sensor Qualified Servicer Only 40 Flue Passages Qualified Servicer Only 40 B...

Page 4: ...E UTILIZED WARNING TO PREVENT POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO ELECTRICAL SHOCK THE FURNACE MUST BE LOCATED TO PROTECT THE ELECTRICAL COMPONENTS FROM WATER WARNING SAFETY CONSI...

Page 5: ...ing property damage personal injury or loss of life Advertencia especial para la instalaci n de calentadores manejadoras de aire en reas cerradas como estacionamientos cuartos de servicio El mon xido...

Page 6: ...FF TURN OFF THE MANUAL GAS SHUTOFF VALVE EXTERNAL TO THE FURNACE BEFORE TURNING OFF THE ELECTRICAL SUPPLY WARNING POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE EXPLOSION SMOKE SOOT CON...

Page 7: ...must not be used during construction Return air ducts are provided and sealed to the furnace A return air temperature range between 60 F 16 C and 80 F 27 C is maintained MERV 11 pleated minimum 4 0 th...

Page 8: ...furnaces are not installed directly on carpeting or any other combustible material The only combustible material allowed is wood A special accessory sub base must be used for upright counterflow unit...

Page 9: ...necessitate greater clearances than the minimum clearances listed above Clearance in accordance with local installation codes the requirements of the gas supplier and the manufacturer s installation i...

Page 10: ...moment de sa mise en marche cela peut entra ner une intoxication au monoxyde de carbone ou la mort Les tapes suivantes doivent tre suivies pour chacun des appareils raccord s au syst me de ventilatio...

Page 11: ...ces Most homes will require outside air be supplied to the furnace area by means of ventilation grilles or ducts connecting directly to the outdoors or spaces open to the outdoors such as attics or cr...

Page 12: ...rd to the recuperator coil front cover Figure 3A Figure 3B Figure 3C Recommended Installation Positions Alternate Electrical and Gas Line Connections This furnace has provisions allowing for electrica...

Page 13: ...ith materials or components of another manufacturer Refer to the following chart for plastic pipe fittings specifications MATERIALS INSTALLATIONS IN CANADA All installations in Canada must conform to...

Page 14: ...he combustion air intake pipe is to be installed above a finished ceiling or other area where dripping of condensate will be objectionable insulating the combustion air pipe may be necessary Use 1 2 t...

Page 15: ...ngths for inlet and flue and NOT a combination 2 Minimum requirement for each vent pipe is five 5 feet in length and one elbow tee 3 Tee used in the vent flue termination must be included when determi...

Page 16: ...ES OF SHEET METAL HOLES MAY BE SHARP USE GLOVES AS A PRECAUTION WHEN REMOVING HOLE PLUGS WARNING Alternate Vent Intake Pipe Connections Upflow Horizontal models only When installing a furnace horizont...

Page 17: ...er hole 5 Secure the combustion air flange gasket to the furnace cabinet using the self tapping screws removed in step 1 THE RUBBER ELBOW IS NOT DESIGNED TO SUPPORT A LOAD WHEN THE RUBBER ELBOW IS MOU...

Page 18: ...pes through the roof must be sealed water tight with proper flashing such as is used with a plastic plumbing vent Horizontal vent pipe terminations should be as shown in the following figures To secur...

Page 19: ...a single unit If more than one direct vent furnace is to be installed horizontally through a common side wall maintain the clearances as in the Figure 20 Always terminate all exhaust vent outlets at...

Page 20: ...n than at the drain trap supplied with the furnace If the drain line is routed through an area which may see temperatures near or below freezing precautions must be taken to prevent condensate from fr...

Page 21: ...ller selects right or left side drain and installs this hose accordingly Hose 1 Hose 2 45 degree barb pipe adapter 45 degree barb pipe adapter Figure 24 4 Install smaller end of hose 3 on 45 elbow and...

Page 22: ...rubber plug will stretch the plug and allow complete insertion 8 Locate hose 5 and cut 3 from the non grommet end Discard the section without the grommet 9 Insert the cut end of tube 5 through the low...

Page 23: ...ain per local and National codes Hose 4 x 3 Hose 5 Figure 28 Drain Exiting Right Side See Figure 29 1 Removing the gas manifold assembly will provide better access when re locating the trap To remove...

Page 24: ...clamp Figure 30 5 From outside the cabinet insert the non grommet end of hose 8 into the front cabinet drain hole and secure on the vent drain elbow barb fitting using a red clamp 6 Place the drain h...

Page 25: ...ified on the unit rating plate Power supply to the furnace must be NEC Class 1 and must comply with all applicable codes The furnace must be electrically grounded in accordance with local codes or in...

Page 26: ...nic air cleaner hot terminal is identified as EAC H its neutral terminal is identified as 120V EAC N All field wiring must conform to applicable codes Connections should be made as shown See Figure 32...

Page 27: ...tions can be made through either the right or left side panel Thermostat wiring entrance holes are located in the blower compartment The following figure shows connections for a heat cool system This...

Page 28: ...agency Propane Gas Conversion This furnace is shipped from the factory configured for natural gas at standard altitude To operate this furnace on L P gas a LPM 07 LP Conversion kit must be used Propan...

Page 29: ...rst two threads Use ground joint unions Install a drip leg to trap dirt and moisture before it can enter the gas valve The drip leg must be a minimum of three inches long Install a 1 8 NPT pipe plug f...

Page 30: ...Location Gas Valve Burners Manual Shut Off Valve upstream from ground joint pipe union Drip Leg Grommet in Standard Gas Line Hole Ground Joint Pipe Union Ground Joint Pipe Union NOTE Union may be ins...

Page 31: ...the Safety Considerations section of this manual All propane gas equipment must conform to the safety standards of the National Board of Fire Underwriters NBFU Manual 58 CANADA National Standard of C...

Page 32: ...anometer to measure the static pressure of the return duct at the inlet of the furnace Negative Pressure 2 Measure the static pressure of the supply duct Positive Pressure 3 The difference between the...

Page 33: ...960803BN 1 16 X 25 Side or Bottom Return M9S960804CN 1 16 X 25 Side or Bottom Return M9S960805CN 2 16 X 25 Side or 1 20 X 25 Bottom Return M9S961005CN 2 16 X 25 Side or 1 20 X 25 Bottom Return M9S9612...

Page 34: ...ter or a side panel external filter rack kit upflows As an alternative a media air filter or electronic air cleaner can be used as the requested filter The following figures show possible filter locat...

Page 35: ...Safety Considerations on page 2 of this manual If you do not smell gas after five minutes move the furnace gas valve manual control to the ON position 8 Replace the burner compartment door 9 Open the...

Page 36: ...n Off Delay period the cool circulator and air cleaner relay are de energized 2nd Stage Cooling Mode Sequence On a call for 2nd stage cooling the Y2 or Y2 and G thermostat contacts close signaling the...

Page 37: ...the 36G J Valve Pressure Check Kit Part No 0151K00000S 3 Turn ON the gas supply and operate the furnace and all other gas consuming appliances on the same gas supply line 4 Measure furnace gas supply...

Page 38: ...ressure regulator adjust tower and turn screw clockwise to increase pressure or counterclockwise to decrease pressure Replace regulator cover screw 9 Turn off all electrical power and gas supply to th...

Page 39: ...tor the airflow combustion air and flue products through the heat exchanger via pressure taps located on the induced draft blower and the coil front cover These switches guard against insufficient air...

Page 40: ...y Limit Switch Auxiliary Limit Switch Coil Front Cover Integrated Control Module Transformer Door Switch Induced Draft Blower Heat Exchanger with Recuperator Coil Horizontal Unit Filter Removal Filter...

Page 41: ...nts can be made in 7 Secs increments from0 to 35 Secs Cool Off Delay Delay Seconds Default set at 65 Secs Adjustments can be made in 5 Secs increments from 0 to 120 Secs Blower Speed for Gas Heat Mode...

Page 42: ...42 1 Stage Status Codes Status Menu Idle Continous Fan Compressor Cooling Low Stage Compressor Cooling High Stage Gas heat Single Stage Control OEM test Mode Mode Main Menu...

Page 43: ...or blower motor Correct speed or replace blower motor if necessary Loose or improperly connected wiring in high limit circuit Tighten or correct wiring connection Flame sensed with no call for heat Co...

Page 44: ...ontrol module Blown fuse or tripped circuit breaker Correct condition which caused fuse to open replace fuse Integrated control module is non functional Replace non functional integrated control modul...

Page 45: ...338 1269 1206 1133 1063 999 934 861 F06 1796 1744 1691 1638 1584 1532 1473 1422 F07 1874 1823 1775 1729 1675 1621 1567 1512 F08 1798 1754 1719 1672 1627 1585 1546 1497 F09 1991 1947 1900 1854 1808 175...

Page 46: ...05 1338 1269 1206 1133 1063 999 934 861 F06 1796 1744 1691 1638 1584 1532 1473 1422 F07 1874 1823 1775 1729 1675 1621 1567 1512 F08 1798 1754 1719 1672 1627 1585 1546 1497 F09 1991 1947 1900 1854 1808...

Page 47: ...1364 1309 1260 F05 1338 1269 1206 1133 1063 999 934 861 F06 1796 1744 1691 1638 1584 1532 1473 1422 F07 1874 1823 1775 1729 1675 1621 1567 1512 F08 1798 1754 1719 1672 1627 1585 1546 1497 F09 1991 194...

Page 48: ...588 45 1534 46 1478 48 1415 50 1357 1299 1246 F04 1600 44 1555 46 1505 47 1460 49 1412 50 1364 1309 1260 F01 1176 N A 1107 N A 1037 N A 969 N A 891 N A 825 753 692 F02 1773 50 1721 52 1671 53 1621 55...

Page 49: ...0 1039 1008 F05 874 828 791 750 703 655 602 547 F06 950 908 865 826 786 739 689 638 F07 1097 1056 1019 988 952 921 880 842 F08 1166 1127 1092 1060 1027 994 960 926 F09 1407 1373 1338 1308 1282 1253 12...

Page 50: ...653 1596 1538 1480 1422 1362 1306 1247 F05 1496 1437 1376 1315 1250 1189 1126 1056 F06 1640 1587 1527 1471 1414 1357 1294 1235 F07 1955 1937 1909 1860 1813 1765 1712 1662 F08 2086 2039 1991 1944 1896...

Page 51: ...1070 1039 1008 F05 874 828 791 750 703 655 602 547 F06 950 908 865 826 786 739 689 638 F07 1097 1056 1019 988 952 921 880 842 F08 1166 1127 1092 1060 1027 994 960 926 F09 1407 1373 1338 1308 1282 125...

Page 52: ...1653 1596 1538 1480 1422 1362 1306 1247 F05 1496 1437 1376 1315 1250 1189 1126 1056 F06 1640 1587 1527 1471 1414 1357 1294 1235 F07 1955 1937 1909 1860 1813 1765 1712 1662 F08 2086 2039 1991 1944 189...

Page 53: ...1 1097 1070 1039 1008 F05 874 828 791 750 703 655 602 547 F06 950 908 865 826 786 739 689 638 F07 1097 1056 1019 988 952 921 880 842 F08 1166 1127 1092 1060 1027 994 960 926 F09 1407 1373 1338 1308 12...

Page 54: ...1520 1465 F04 1653 1596 1538 1480 1422 1362 1306 1247 F05 1496 1437 1376 1315 1250 1189 1126 1056 F06 1640 1587 1527 1471 1414 1357 1294 1235 F07 1955 1937 1909 1860 1813 1765 1712 1662 F08 2086 2039...

Page 55: ...95 331 122 F02 1823 37 1776 38 1720 40 1679 41 1642 41 1597 1553 1504 F03 1778 38 1729 39 1690 40 1648 41 1605 42 1558 1497 1449 F04 1722 40 1660 41 1609 42 1553 44 1507 45 1455 1402 1350 F01 809 N A...

Page 56: ...118 1078 F09 1427 1390 1362 1327 1297 1260 1224 1193 F01 715 658 589 524 465 412 360 279 F02 1415 1385 1355 1322 1291 1255 1219 1186 F03 1388 1360 1325 1291 1259 1223 1191 1157 F04 1290 1252 1215 1182...

Page 57: ...04 1755 1710 1664 1619 1574 1526 1479 F05 1475 1421 1369 1314 1260 1207 1152 1097 F06 1626 1578 1522 1475 1427 1353 1328 1283 F07 1693 1639 1588 1542 1491 1437 1390 1340 F08 1775 1723 1674 1629 1580 1...

Page 58: ...4 1118 1078 F09 1427 1390 1362 1327 1297 1260 1224 1193 F01 715 658 589 524 465 412 360 279 F02 1415 1385 1355 1322 1291 1255 1219 1186 F03 1388 1360 1325 1291 1259 1223 1191 1157 F04 1290 1252 1215 1...

Page 59: ...1804 1755 1710 1664 1619 1574 1526 1479 F05 1475 1421 1369 1314 1260 1207 1152 1097 F06 1626 1578 1522 1475 1427 1353 1328 1283 F07 1693 1639 1588 1542 1491 1437 1390 1340 F08 1775 1723 1674 1629 1580...

Page 60: ...2 1154 1118 1078 F09 1427 1390 1362 1327 1297 1260 1224 1193 F01 715 658 589 524 465 412 360 279 F02 1415 1385 1355 1322 1291 1255 1219 1186 F03 1388 1360 1325 1291 1259 1223 1191 1157 F04 1290 1252 1...

Page 61: ...1656 1610 F04 1804 1755 1710 1664 1619 1574 1526 1479 F05 1475 1421 1369 1314 1260 1207 1152 1097 F06 1626 1578 1522 1475 1427 1353 1328 1283 F07 1693 1639 1588 1542 1491 1437 1390 1340 F08 1775 1723...

Page 62: ...8 1425 50 1370 1325 1271 F04 1537 46 1490 48 1447 49 1403 51 1354 53 1301 1247 1190 F01 1029 N A 959 N A 890 N A 811 N A 727 N A 647 579 511 F02 1814 39 1766 40 1722 41 1679 42 1637 43 1595 1555 1511...

Page 63: ...NUFACTURER S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING 3 IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPE...

Page 64: ...S 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector observes carbon monoxi...

Page 65: ...se DB F Delta T Difference between Supply and Return Temperatures DB F GAS PRESSURES Gas Inlet Pressure IN W C Gas Manifold Pressure Low Fire IN W C Gas Manifold Pressure High Fire IN W C Gas Type NG...

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Page 68: ...purchased to be directed to the feedback page PRODUCT REGISTRATION Thank you for your recent purchase Though not required to get the protection of the standard warranty registering your product is a...

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