PRODUCT DESIGN
26
Check 7 - Complete the Installation.
If Checks 1 through 6 have been satisfactory, and the liner is
an acceptable size as determined by the tables in National
Fuel Gas Code NFPA 54/ANSI Z223.1 - latest edition and
in the National Standard of Canada, CAN/CGA B149.1 and
CAN/CGA B149.2 - latest editions and amendments, then
the clay tile liner can probably be used as a vent for the gas
appliances. However, the installer must keep in mind the
following factors which may render the tile liner unsuitable
for use as a vent:
•
Extremely cold weather
•
Long vent connectors
•
Masonry chimneys with no air gap between the liner
and the bricks. (In practice, this can be difficult to de
-
tect.)
• Exterior chimneys (The tables in National Fuel Gas
Code NFPA 54/ANSI Z223.1 - latest edition and in the
National Standard of Canada, CAN/CGA B149.1 and
CAN/CGA B149.2 - latest editions and amendments
assume interior chimneys.)
If, in the judgment of the local gas utility, installer, and/or local
codes; one or more of the above factors is likely to present
a problem, the chimney must be relined (Fix 4).
Fix 1 - Liner Termination.
Any cap or roof assembly used with a liner must be approved
by the liner manufacturer for such use. The liner and cap/roof
assembly must then terminate above the roof in accordance
with the manufacturer’s instructions.
In some cases, a shorter extension above the roof may be
possible with a liner than would be required with a masonry
chimney.
For further information on relining, see Fix 4.
Fix 2 - Change Venting Arrangements
If the masonry chimney has more than one channel, it may be
possible to vent the gas appliances into one channel and vent
the solid or liquid fuel appliance(s) into another channel(s).
Do not vent an 80% furnace inside of a metal liner with other
appliances vented outside the liner.
Alternatively, the homeowner may agree to discontinue use
of the fireplace (solid fuel appliance). If so, the tile liner must
be cleaned to remove creosote buildup. The fireplace opening
must then be permanently sealed.
If oil-fired appliance(s) are being replaced by gas-fired ap
-
pliance(s), the tile liner must first be cleaned to remove the
fuel oil residue.
If none of the above options are practical, the 80% furnace
may need to be vented vertically with B vent.
Under some conditions a 90%+ furnace could be installed
rather than an 80%. The 90% furnace can be vented hori-
zontally or vertically through PVC pipe.
Fix 3 - Rebuild the Crown.
If the chimney crown is damaged, a qualified mason must re
-
pair it in accordance with nationally recognized building codes
or standards. One such standard which may be referenced
is the Standard for Chimneys, Fireplaces, Vents, and Solid
Fuel Burning Appliances, ANSI/NFPA 211.
Fix 4 - Relining.
Relining options include B vent and flexible liners.
If the chimney has diagonal offsets, B vent probably cannot
be used.
If B vent is to be used, it must be supported adequately.
Supports (such as fire stops or thimbles) must be used to
prevent the B vent from coming into direct contact with the
tile liner or chimney walls. Direct contact would result in
higher heat loss, with an increased possibility of poor venting
system performance.
It is not acceptable to vent one appliance inside the B vent
and other appliances outside. The excess space between the
B vent and the chimney walls must be covered at the top of
the chimney by a weatherproof, corrosion resistant flashing.
The B vent should then be topped with a listed vent cap. The
listed vent cap will, when installed per the manufacturer’s in-
structions, prevent problems due to rain, birds, or wind effects.
A B vent installed as described in this section is considered
to be an enclosed vent system, and the sizing tables in Na-
tional Fuel Gas Code NFPA 54/ANSI Z223.1 - latest edition
and in the National Standard of Canada, CAN/CGA B149.1
and CAN/CGA B149.2 - latest editions and amendments
may be used.
If a flexible liner is to be used, it must be made of the proper
materials:
• For most residential applications, an aluminum liner
should be acceptable.
• If the combustion air supplied to the furnace will be
contaminated with compounds containing chlorine or
fluorine, a liner of AL29-4C stainless steel should be
used. Common sources of chlorine and fluorine com
-
pounds include indoor swimming pools and chlorine
bleaches, paint strippers, adhesives, paints, varnishes,
sealers, waxes (which are not yet dried) and solvents
used during construction and remodeling. Various com
-
mercial and industrial processes may also be sources
of chlorine/fluorine compounds.
•
Heavier gauge 300 and 400 series stainless steel liners
were developed for use with oil or solid fuel appliances.
They are not suitable for use with gas-fired appliances.
Flexible liners specifically intended and tested for gas
applications are listed in the UL "Gas and Oil Equip-
ment Directory". (UL Standard 1777).
For sizing of flexible liners, see Note 22 and the tables in the
National Fuel Gas Code NFPA 54/ANSI Z223.1 - latest edition
and in the National Standard of Canada, CAN/CGA B149.1
and CAN/CGA B149.2 - latest editions and amendments.
To install the liner, read and follow the liner manufacturer’s
instructions and your local codes. Excess liner length should
be pulled out of the chimney and cut off. Use caution when
doing this, as the cut edges of flexible liners may be sharp.
Do not spiral excess liner inside of the chimney. Support the
liner as recommended by the liner manufacturer.