Amada Vipros 357 Queen User Pre-Installation Manual Download Page 1

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Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide

©Amada America, Inc.

Print Date 01/24/2001 Revision 4.0

This document available on the World Wide Web at http://www.amada.com

Page 1 of 37

Vipros 357 Queen with Fanuc 18PC

User Pre-installation Guide

Amada America Inc.

7025 Firestone Blvd.

Buena Park CA. 90621
Phone: (714) 739 2111

Fax.: (714) 739 4099

[email protected]

Summary of Contents for Vipros 357 Queen

Page 1: ...Date 01 24 2001 Revision 4 0 This document available on the World Wide Web at http www amada com Page 1 of 37 Vipros 357 Queen with Fanuc 18PC User Pre installation Guide Amada America Inc 7025 Firest...

Page 2: ...nd Service Incorporated Engineer is present and has instructed you to do so Considerable effort has been made to ensure that this manual is free of inaccuracies and omissions However as we are constan...

Page 3: ...0 Optional Equipment 10 Installing the Electrical Power Supply 11 Supply Requirements Pneumatic 12 Optional Equipment 12 Installing the Pneumatic Supply 12 Planning the Location of the Vipros 357 Quee...

Page 4: ...Hole saw cut hole 24 Alternative Floor J bolt Mounting Hole Detail Core Drill 25 Plan J bolt Mounting Hole Core Drill 25 Foundation Floor J bolt Mounting Procedure 26 Alternative Anchoring Method Dri...

Page 5: ...foundation but do not fill the anchor bolt holes if used until after A E S I completes the initial installation Install the electrical supply See page 10 Supply Requirements Electrical for details Ins...

Page 6: ...od X Y T C Drive Motors Fanuc AC Servo X Y T C Maximum Sheet Size 50 Y x 144 X with one repositioning cycle Additional support tables are required for material lengths greater than 72 Maximum Sheet Th...

Page 7: ...ld Wide Web at http www amada com Page 7 of 37 Specifications Punching System Press Capacity 33 Tons Press Stroke 1 575 Stroke Rate X Y Pitch Stroke Stroke Rate 0 079 0 118 520 420 0 079 0 236 360 360...

Page 8: ...4 168 369 165 266 367 170 271 372 201 105 306 102 203 304 309 208 107 313 212 111 210 318 217 116 315 114 219 220 333 132 331 230 129 134 235 336 228 237 255 1000mm disc 58 STATION 2 AUTO INDEX A I A...

Page 9: ...X Y 01 0 C Operating Modes Automatic MDI Manual Display Modes Program Contents Position Information Program Check Parameters Tool Hit Counter Self Diagnostics Interlock Displays Oil Temperature Oil P...

Page 10: ...tage must be specified when machine is ordered 230 or 460 3 60 10 15 kVA 38 amps 230 3 60 VAC 19 amps 460 3 60 VAC Optional Equipment V357hs Conveyor 208 230 460 3ph 10 kVA 2 1 amps 208 3 60 VAC 2 0 a...

Page 11: ...e goes to the SBC EX 5 5 Chiller The Vipros 357 Queen should be supplied from a power line separate from those for welding machines or other machines that produce electrical noise The Vipros 357 Queen...

Page 12: ...n Installing the Pneumatic Supply The Vipros 357 Queen requires connection to a compressed air system by hose or pipe The compressed air must be clean and dry Please note the following The minimum pip...

Page 13: ...ol must be protected from direct sunlight or other heat sources Exposure to direct heating sources such as infrared heaters have been shown to affect punch and die alignment The positioning of the SBC...

Page 14: ...S 357 QUEEN Optional Material Supports Required Optional Material Supports Required 50 Working Range 100 Maximum Travel Area 50 Material 183 8 Machine Length 288 0 Maximum Material Travel Area 144 Mat...

Page 15: ...EN Optional Material Supports Required Optional Material Supports Required 50 Working Range 100 Maximum Travel Area 50 Material 183 8 Machine Length 288 0 Maximum Material Travel Area 144 Material 389...

Page 16: ...9 Recommended Safety Maintenance Area 40 from all components 441 Recommended Safety Maintenance Area 40 from all components Electrical Requirements Vipros 357 Queen Vipros 357 Queen Compressed Air Req...

Page 17: ...n Guide Amada America Inc Print Date 01 24 2001 Revision 4 0 This document available on the World Wide Web at http www amada com Page 17 of 37 End View Vipros 357 Queen 7 9 3 9 22 8 98 7 29 5 110 6 Sh...

Page 18: ...mada com Page 18 of 37 Elevation View Vipros 357 Queen Hydraulic Unit Fanuc Control Y axis 0 Reference Center of Track 200 90 9 63 0 52 0 10 0 19 7 1 8 25 8 56 9 52 2 Throat Depth 15 9 50 0 37 7 103 1...

Page 19: ...i Reservoir Capacity 60 Gallons distilled water Pump HP 1 hp single phase SBC EX 5 5Chiller Placement The SBC EX 5 5 Chiller is very important to the reliable operation of the Vipros 357 Queen The SB...

Page 20: ...int Date 01 24 2001 Revision 4 0 This document available on the World Wide Web at http www amada com Page 20 of 37 Chiller Connections Vipros 357 Queen Hydraulic Unit SBC EX 5 5 Chiller Water Out Wate...

Page 21: ...cedure should be considered signs of an inadequate floor and a new machine location or new foundation must be considered It is the customer s responsibility to determine that the floor meets these min...

Page 22: ...gle homogeneous slab The foundation must be level to within 0 032 ft Anchoring the Vipros 357 Queen to the floor using the anchor bolts supplied is essential to ensure reliable performance Amada gener...

Page 23: ...ww amada com Page 23 of 37 Plan View Foundation Vipros 357 Queen Existing Floor 14 75 103 1 Anchor Bolt Centerline 151 1 Foundation Length 24 48 96 29 5 Anchor bolt Centerline Machine Centerline Hole...

Page 24: ...ed in place on an adequate floor or foundation At a minimum the floor must consist of a single homogeneous slab level to within 0 032 ft and capable of supporting 3 5 tons ft It is the purchaser s res...

Page 25: ...e Foot Base Plate Supplied J Bolt Alternative Floor J bolt Mounting Hole Detail Core Drill This machine mounting method should only be used if the floor is of such quality that it will support the wei...

Page 26: ...ion Floor J bolt Mounting Procedure Step 1 Saw cut or Core drill a hole in the existing floor and remove the underlying dirt to the required 24 depth See Floor J bolt Mounting Hole Plan View saw cut h...

Page 27: ...oot attach washer and nut to hold J bolt in place Step 5 Pour the Concrete Ensure that the J bolt remains correctly aligned to the machine frame during the pouring and hardening time of the concrete E...

Page 28: ...Plate Alternative Anchoring Method Drilled Hole with Anchor Rod and Adhesive This machine mounting method should only be used if the floor is of such quality that it will support the weight of the ma...

Page 29: ...s in the existing floor The holes should be drilled approximately 6 deep See Alternative Floor Bolt Mounting Method Plan View Drilled Hole with Adhesive Anchor Rod for correct layout dimensions Existi...

Page 30: ...2 inches of the floor surface with the Adhesive compound Do not overfill Existing Floor Step 6 Attach the hex nut and flat washer on the Anchor Rod and place the Anchor Rod into the drilled hole Using...

Page 31: ...s can be removed from around the turret to allow cleaning of the upper and lower turrets tool bores and die holders Please note the following Remove wrapping paper from the X and Y axes ball screws th...

Page 32: ...ieve a properly leveled machine Rocking Test After the machine frame has been leveled the use of the following G code is necessary to determine that the machine frame is properly leveled and balanced...

Page 33: ...g should be used Crowned Floor Weight Bearing Point Machine centerline Base Plate Base Plate Machine Foot To move the weight bearing points further from the machine centerline the use of half shims of...

Page 34: ...ped Floor Weight Bearing Point Machine centerline Shim Base Plate Base Plate Machine Foot To move the weight bearing points further from the machine centerline the use of half shims of 125 thick on to...

Page 35: ...o lift the low end of the machine frame 3 With the turret end of the machine frame slightly higher than the carriage end Shim beneath both machine feet and the base plates until the machine frame meas...

Page 36: ...he x axis direction 10 Repeat steps 5 to 9 until the machine frame measures level to 0 0005 ft in step 7 then continue Shim to level X axis Bottle Jack 11 With the weight of the carriage end of the ma...

Page 37: ...under both machine feet to level the machine frame in the y axis 17 Repeat steps 15 to 16 until the machine frame measures level to 0 0005 ft in the y axis then continue Shim Equaly Both Sides Bottle...

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