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AluTeam BR 248-2, Assembly Instructions Manual

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AluTeam BR 248-2 Assembly Instructions Manual Download Page 1

Always read through these instructions, completely 
and carefully, before you start the assembly work. 

MA2

48

2.ENG

Assembly Instructions BR

 

2

48

-2

Box Body Kits

AluTeam Fahrzeugtechnik GmbH

Brockhagener Straße 88,   D - 33649 Bielefeld

Tel. 

+ 49 (0)521 - 41 73 11 - 0,

 Fax + 49 (0)521 - 41 73 11 - 90

E-Mail: [email protected], 

www.aluteam.de

Summary of Contents for BR 248-2

Page 1: ...arefully before you start the assembly work MA2482 ENG Assembly Instructions BR 248 2 Box Body Kits AluTeam Fahrzeugtechnik GmbH Brockhagener Straße 88 D 33649 Bielefeld Tel 49 0 521 41 73 11 0 Fax 49 0 521 41 73 11 90 E Mail info aluteam de www aluteam de ...

Page 2: ...he following warnings otherwise the war ranty is voided If you ordered a steel frame or another custom design it is possible that individual work steps are not explained here Note coloured rep resentations are for illustration purposes only Get in touch with us immediately in case of uncertainties 1 1 Checking the kit contents Check the delivery against the enclosed packing list for completeness N...

Page 3: ...ety goggles when working with air screwdrivers grills grinding equipment etc Wear a helmet when working with or near a crane when unloading transporting the kit in the transport rack using a crane use a suitable lifting beam If using a forklift truck push the transport rack completely onto the fork arms Place transport racks on level surfaces only and secure them against tilting and toppling secur...

Page 4: ...ng load limit and vacuum lifting beam or lifting gear o 4 wooden panels approx 300 x 300 mm 20 mm stark or similar o Hammer 500 g Punch d 3 mm and d 4 mm o 2 standing ladders or scaffold unit o HSS drill bit Ø 5 0 mm shorter than the wall thickness o Painter s putty knife 2 3 Tightening torques for screws and bolts You only join the components together directly After setting it the named power scr...

Page 5: ... crane and lifting gear or a vacuum lifting beam to remove the front wall bulkhead from the transport unit and carefully place it on the plywood boards Danger Toppling assemblies are at risk to life and limb The wall therefore remains secured e g in the crane Remove the first side wall in the same way and push it onto the front wall at right angles Attention The corner pillars must not be closed o...

Page 6: ...he pointed tip facing down wards sideways into the frame crossmember If applicable insert the side lights into the crossmember Screw the gusset plates with 2 screws MD 100227 and plain washers 10 5 mm each by hand so that they are slightly tightened Lift the roof with the single stud fittings or the vacuum lifting beam Centre the roof starting from the front on the top rail of the front wall bulkh...

Page 7: ...ightening torque of 10 Nm 1 Nm vertically into the side walls front wall connection until the sections are pressed together Fill the remaining cavity between the front wall and side wall panel with the piece of cut foam supplied Then close off the vertical front inside body corners with the corner covers using the rivets MD150023 Screw the remaining screws MD100318 with the ring seal MD110044 into...

Page 8: ...and the rivet head The connection of the walls to the roof and the corner cover The connections of the top frame crossmember to the pillars The seals should only be pressed in and smoothened with smoothing agent or water without soap additives If necessary the joint between the side door and the floor must also be sealed 3 7 Positioning on the underbody or chassis Fasten the box body onto the subs...

Page 9: ...and the body must be sealed The body builder is solely responsible for this the After mounting the box body on the substrukture latch the cover into the bottom rail section drawing on the left Insert the cover into the clean cleaned bottom groove and knock or press it in from one end starting from the top Depending on the kit length this is a task for 2 employees Attention If box bodies are unpain...

Page 10: ...the supplied features pull the connection cable for the side lights out of the frame pillar and use the adapter cable supplied to connect it to the connection cable of the respective vehicle manufacturer Connecting the interior lighting to the chassis s the sole respon sibility of the body builder Always follow the body guidelines of the chassis manufacturer After assembling the box body please on...

Page 11: ... to the steel and or stainless steel com ponents of the frames A PUR foam core can be incinerated in thermal waste treatment plants without polluting the environment Plywood like particle boards can be burned in wood fired furnaces with at least 50 kW nominal heat output They are subject to stricter carbon monoxide limits than solid wood These values are mostly only achieved by automatically loade...

Page 12: ... Screws M 12 x 45 MD100307 for connecting the aluminium pillars to the bottom frame crossmember o 2 x corner covers for the vertical front body inside corners o Depending on features 2 x galvanised frame gusset plates bolted type as corner connector for the integrated frame o Ifnecessary 2piecesofcutfoamforthecavitybetweenthefrontwall and the side wall o Plugs for bolting holes in the frame pillar...

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