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Page 5 of 9

Notes: 

This is a two person installation.

All marks made on tile, marble or fiberglass should be made lightly in 

pencil so they can be removed after the installation is complete.  An 

optional method is to use masking tape on the walls and sill that can be 

removed as the installation progresses.

1

 

Establish Centerlines – The centerlines of the unit must be estab-

lished on the shower sill and on the walls as well.  Measure the width 

of the shower sill and mark the centerline down the middle.  Transfer the 

centerline to the walls using a level.  Mark Header Bar location at 3 1/8” 

less than the unit height, on the centerline.  Measure, and write down, 

the distance between the two Wall Mount marks.  

2

 

Bar Mount –

 

Drill the Wall Mount holes 5/16”.  Insert the Wall An-

chors [A] fully into the holes. Place the Wall Mount Blocks [B] against 

the wall with the counter bore to the middle of the enclosure. Using the 

1/4 x 2” Truss head screws [C], attach the Wall Mount Block to the wall, 

with the slot in a vertical position and the screw centered in the block.

3

 

Bar Length - Measure the width of the fixed glass panel [F].  Subtract 

2 3/8” from that dimension.  Measure from the center of the middle 

hole in the bar to the fixed panel end of the bar and cut that end off 

(The fixed panel end is the one with the second hole in it).  Now 

subtract 1 3/4” from the measurement taken in step 1, which is 

the overall width of the shower opening at the top.  Then take 

that measure from the newly cut end of the bar to the uncut end 

and cut that end off of the bar.

4

 

Level the Bar – Temporarily place the Wall Mount Sleeves [E] on 

each end of the Header Bar.  Align the Header Bar with the Wall 

Mount Block, and slide the Wall Mount Sleeves over the Wall Mount 

Blocks.  Place a level on the center of the Header Bar and check for 

level.  If needed the Wall Mount Blocks can be raised, or lowered to 

make the Header Bar level.  Once leveled, remove the Header Bar from 

the Wall Mount Blocks, and the Wall Mount Sleeves from the Header 

Bar. 

 NOTE:

  A slight downward tilt on the door side of the Header Bar 

will help keep the door in the closed position while in use.  A downward 

tilt on the Fixed Panel side will cause the door to open, allowing water 

leakage.

Summary of Contents for ProLine PL60

Page 1: ...INSTALLATION INSTRUCTIONS ProLine PL60 HEAVY FRAMELESS BYPASS BATH ENCLOSURE Copyright Alumax Bath Enclosures 2020 All rights reserved G03980847 9 3 20 ...

Page 2: ... use of bathrooms vary widely Alumax does not control the selection of product configurations operating hardware or glazing materials and assumes no responsibility for such ALUMAX DOES NOT MAKE ANY OTHER REPRESENTATIONS OR WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT ANY ...

Page 3: ...breaking or shattering USE CAUTION WHEN HANDLING GLASS PANELS Safety tempered glass is very resistant to breakage but it can still break if unequal pressure is placed on it during installation or if cutting of the glass is attempted In addition the sharp corners of the panels can damage tile and floor coverings or cause injury BEFORE BEGINNING INSTALLATION Unpack your unit carefully and inspect fo...

Page 4: ...L Center Guide M Center Guide Anchor N Center Guide Insert O Center Guide Screw P Roller Insert Q Roller R Door Glass Panel S Roller Plastic Washer T Roller Screw U Roller Backing Plate V Glass Mount Threaded Rod W Glass Mount Plastic Washer X Outer Glass Mount Y 1 4 x 1 1 2 Glass Mount Screw Z Inner Glass Mount AA Glass Mount Insert BB Stopper CC Stopper Set Screw DD Sleeve Set Screw EE Wall Seal...

Page 5: ...sition and the screw centered in the block 3Bar Length Measure the width of the fixed glass panel F Subtract 2 3 8 from that dimension Measure from the center of the middle hole in the bar to the fixed panel end of the bar and cut that end off The fixed panel end is the one with the second hole in it Now subtract 1 3 4 from the measurement taken in step 1 which is the overall width of the shower o...

Page 6: ... the hole until fully seated Mount the Glass Clips I with the Glass Clip screws J Install the Vinyl K into the Glass Clips 6Center Guide At the middle of the centerline make a mark ap proximately 2 long and 1 1 16 to the inside of the enclosure Place the Center Guide L on the new mark centered on the middle of the centerline Mark the center of the attachment holes and remove the Center Guide Drill...

Page 7: ...f the edge and the inside of the panel facing down Place the Header Bar on the Fixed Panel with the holes facing up Using a thin rod or straightened wire coat hanger push the Glass Mount Threaded Rods V into the end of the Header Bar and line one up with each hole in the bar Put a Glass Mount Plastic Washer W on the Outer Glass Mount X and put the 1 4 x 1 1 2 Flat Head Screw Y through them both an...

Page 8: ...n the Wall Mount Sleeves Once you have the Header Bar set as you want it and the Fixed Panel positioned correctly tighten the Wall Mount Set Screws then the Glass Mount Screws 10Door Panel Installation Lift the Door Glass R and place the rollers on the bar making sure to get the bottom edge of the Door Glass into the Center Guide To adjust the Rollers up or down the Door Glass will have to be remo...

Page 9: ... until it touches the top roller on the strike side of the door Tighten the Stopper Set Screw CC with the bumper in the up position Move the door to the open position with the handle 1 4 1 2 from hitting the fixed panel Slide the other stopper over until it just touches the top roller on the fixed side of the door Tighten the Stopper Set Screw with the bumper in the up position 13Finishing Up Make...

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