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1 . 5 R E C E I P T   A N D   U N PA C K I N G

Upon receipt of the Alto-Shaam

®

Quickchiller, note

any crate markings for special instructions and
check for crate damage.  IMMEDIATELY notify the
carrier if there appears to be damage to the
equipment.  The chiller is shipped from the
factory, securely fastened to a single shipping
pallet and protected by an external wrapping.
Carefully remove all external wrappings and other
protective coverings.  If all is in order, discard
crating materials.

1 . 6 I N S TA L L AT I O N

Prior to moving the Quickchiller to the installation
site, check the dimensions of doors, passageways,
and ceiling heights in the areas through which the
cabinet must be moved.  Also check the turning
radius if the cabinet must be moved around an
existing structure.

Note:

In certain instances, it may be necessary to
remove doors and door hardware to
negotiate tight spaces.

1.6.1

SITE SELECTION:  Position the Quickchiller to
allow sufficient air ventilation through the
condensing unit(s).  Rear of unit should be no
closer than 6" to any wall or structure.

Avoid installing the chiller immediately
adjacent to fryers, charbroilers, or any other
equipment producing grease laden air; heat
producing equipment such as ovens and
ranges; and steam discharging equipment such
as steamer ovens and kettles.  

Allow sufficient front clearance for serviceability
and for easy maneuvering of food trolleys in and
out of the cabinet.

1 .6.2

. INSTALLATION REQUIREMENTS:  Install the

Quickchiller on smooth and level floor surface.
Use the adjustable cabinet legs to level the unit.

Adjust from front-to-back and from side-to-side
to evenly distribute the cabinet weight and
avoid pulling the cabinet alignment out of
square.

After leveling the cabinet, check the height
relationship of the roll-in cart to the cabinet.
Adjust Quickchiller height as needed.

1.6.3

DOOR SEAL:  Check the door gasket to make
certain it is sealing properly and that the
gasket provides an even and positive seal
around the entire door frame.

1.6.4

DRAIN HOSE:  A single drain hose and floor
drain are required.

1.6.5

REMOTE CONDENSING UNIT GUIDELINES

Installation must be performed by certified
and authorized refrigeration service personnel
or warranty is void.

Interconnecting liquid and suction line sizes for
Quickchillers are as follows:

Separation distance between the Quickchiller and
condensing units must not exceed fifty (50) feet
with zero (0) lift.  Liquid line lift (Quickchiller
elevation above that of condensing unit) reduces
allowable separation distance significantly.

Satisfactory refrigerating capacity is possible with
condenser entering air temperatures  below 115°F.

Insulate both suction and liquid lines.

Suction lines should be pitched down 1/2" in 10' of
run in the direction of flow.  A "P" trap (closely)
connected) is required for vertical risers greater
than 3 feet in elevation.

#8400 Installation & Maintenance Manual

- Pg. 4

1 . 0   —   G e n e r a l   I n f o r m a t i o n   a n d   I n s t a l l a t i o n

9 "

(229mm)

8-3/4 "
(222mm)

3/4 " (19mm)

DRAIN

FIG. 1.6.4 PLUMBING:  MODEL QC-50

Quickchiller

Condensing

Liquid Line

Suction Line

Model

Unit

Size

Size

QC-40R

Both

1/4"

3/8"

QC-50R

Large

3/8"

7/8"

Small

3/8"

5/8"

QC-100R

Both

3/8"

7/8"

Summary of Contents for quickchiller QC-50

Page 1: ...LLATION and MAINTENANCE MANUAL W 1 6 4 N 9 2 2 1 Wa t e r S t r e e t P O B o x 4 5 0 M e n o m o n e e F a l l s W i s c o n s i n 5 3 0 5 2 0 4 5 0 U S A PHONE 262 251 3800 800 558 8744 U S A CANADA...

Page 2: ...Test 16 4 3 Condensing Units 17 4 3 1 Control Cable Connections 17 4 3 2 Condensing Unit Fuses 17 4 4 Fans Heaters Solenoids 17 4 5 Trouble Shooting Guidelines CONTROL 18 REFRIGERATION 19 5 0 CLEANIN...

Page 3: ...Evaporator Coil The evaporator coil is located in the storage compartment and functions as the distribution point for the cold air associated with the refrigeration system d Cabinet The cabinet is th...

Page 4: ...AT TOP OF UNIT 1 2 DIA PIPE 25 4 mm 38 51 82 1 2 73 1 2 56 1 2 35 1 2 QUICK CHILL A HOLD FOOD B DEFROST FOOD C PRINT REPORT D CE 0 C H I L L I N G o r H O L D I N G 1 L O A D F O O D I F A P R I N T...

Page 5: ...867mm 56 1 2 1435mm 35 1 2 902mm 38 1 2 978mm QUICK CHILL A HOLD FOOD B DEFROST FOOD C PRINT REPORT D CE 0 C H I L L I N G o r H O L D I N G 1 L O A D F O O D I F A P R I N T O U T I S R E Q U I R E D...

Page 6: ...ooth and level floor surface Use the adjustable cabinet legs to level the unit Adjust from front to back and from side to side to evenly distribute the cabinet weight and avoid pulling the cabinet ali...

Page 7: ...y voltage is 218 Volts or greater skip Section 1 6 10 and proceed per Section 1 6 11 If supply voltage is less than 218 Volts proceed per Section 1 6 10 Failure to correctly connect the control transf...

Page 8: ...reset button pressed ONCE Relock the control panel and enter the correct password to gain access to the User Setting Menu screen 2 2 3 Select option B and set the correct time and date Following entr...

Page 9: ...will become audible After a period of 60 seconds open the unit door A buzzer should sound and the display will prompt the operator to close the door 2 3 2 Close the door and allow the unit to operate...

Page 10: ...he six hour count up is overridden in either Chill Mode Can only be selected in the HOLD Mode See Auto Defrost for operation Upon completion of a manual defrost the Quickchiller will not automatically...

Page 11: ...s warning message will appear in the display when the door is opened in any cycle hold chill or defrost The precise time the door is opened is recorded in memory and can be obtained on a print out 840...

Page 12: ...ng or software handshaking XON XOFF Nearly all serial printers can print without handshaking The printer should be connected to the control with a NULL serial cable RECOMMENDED Star Micronics PN DP 83...

Page 13: ...Offset 0 1C 4 4 CHILLING Probe 1 Set point C 4 4 Probe 2 Set point C 4 4 Probe 3 Set point C 4 4 Chill Set point C 6 6 Chill Offset 0 1C 0 0 ChillLow Offset 0 1C 8 8 ChillMed Offset 0 1C 8 8 ChillHi O...

Page 14: ...ses 20A Class G 2 FU 33042 3 Terminal Block 3 Pole 1 BK 33111 4 24 Terminal Connector Block Assembly 1 15069 6 Transformer 1 TN 33480 7 Heat Sink Self contained Only 2 HE 23421 8 Relay Self contained...

Page 15: ...8400 Installation Maintenance Manual Pg 13 ITEM MODEL DATE REV DWN BY SCALE MENOMONEE FALLS WISCONSIN U S A CPU ENCLOSURE 15034 Quickchiller Processing Refrigeration System 10 31 95 LRP 3 8 1...

Page 16: ...15 BUSS BUSS FUSE FUSE SC 15 SC 15 BUSS BUSS FUSE FUSE 1 10104 10104 3 INPUT INPUT LEFT HAND FANS LEFT HAND FANS 1 2 1 2 L1 L1 3 4 3 4 5 6 5 6 L1 L1 2 3 1 HEATERS HEATERS L1 L1 6 4 HEATERS HEATERS 5 2...

Page 17: ...2 MO 33386 10 Expansion Valve 1 2 ton 3 Cosp RWEV30 11 Crankcase Pressure Regulator 1 Cosp RWCR01 3 5 Q C 5 0 C A B I N E T M I S C E L L A N E O U S PA RT S ITEM DESCRIPTION QUAN PT NO 1 Roll in Car...

Page 18: ...l temperature must also be below 30 F Press button 3 followed by button 4 and open the Quickchiller door The fans should be operating 4 2 3 DEFROST HEATER CHECK Press button 5 6 and button 7 once to d...

Page 19: ...ay be related to a fuse relay or device failure At this point in the diagnosis check the fuses 4 3 2 CONDENSING UNIT FUSES Quickchiller condensing units fans heaters and solenoids are fused with 20mm...

Page 20: ...he right of light along with other three connecting wires for secure connections 2 Check the AC voltage across the two end wires on the connector with a voltmeter for a reading of 22 to 26 VAC If ther...

Page 21: ...t Evacuate capture remaining refrigerant repair leak and recharge Control contacts frozen Replace control Dirty condensing unit Clean condensing unit Location too warm Change to cooler location Plugge...

Page 22: ...4 6 L1 COMPRESSOR NC L1 SOLINOID L1 RH LH RELAY ACCESSORY FUSES INDICATOR LIGHTS I O PORT CPU POWER GND 5V 5 VDC DOOR SWITCH I O CABLE POWER IN 24 VAC ITEM Relay Board MODEL Quickchiller Processing R...

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Page 28: ...HE CABINET WATER DAMAGE CAN OCCUR TO THE CONTROL SYSTEMS 5 3 EXTERIOR CLEANING Disconnect unit from power source 1 Wipe all exterior surfaces including the control panel door frame latches and hinges...

Page 29: ...nty remains in effect one 1 year from installation or fifteen 15 months from the shipping date whichever occurs first Exceptions to the one year part warranty period are as listed A Halo Heat cook hol...

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