Altec AIR CO2-PG80 Operation & Maintenance Manual Download Page 6

 

 

Altec AIR CO2-PG80 Purge Gas Generator Operations and Maintenance Manual 

SECTION 7 REPLACEMENT PARTS 

Part Number 

Description (refer to FIG 3) 

Call Factory 

POWER ON/OFF SWITCH 

B03-02-G000 

OUTLET FILTER/REGULATOR WITH GAUGE 

PS403 

- OUTLET FILTER ELEMENT ONLY 

P77413 

- GAUGE ONLY 

M18-02-CG00 

INLET FILTER WITH AUTO DRAIN 

MTP-96-646 

- INLET FILTER ELEMENT ONLY 

20020 

POWER CORD (NOT SHOWN) 

ASN-6 

MUFFLER, PURGE, 1/8 NPT, (ORDER QTY 2) 

51330-0XX 

ADSORBER/DRYER 

INSERT ORIFICE NUMBER FOR 

XX (SEE TABLE 1 ON PAGE 3 FOR ORIFICES/FLOWS)

 

 

 

OUTLET FILTER REGULATOR 
WITH GAUGE 

POWER ON/OFF SWITCH 

INLET COALESCING FILTER 

ADSORBER/DRYER 

PURGE MUFFLERS 

FIG 3 

Ref. 
No. 

Part  

Number 

Adsorber/Dryer Part Description  
(refer to FIG 4) 

Qty /  

Unit 

Incl. in 
Kit (#15) 

51254 

TOWER, 20", 51330 CO

ADSORBER/DRYER 

  

O-RING, TOWER 

O-RING, PURGE ORIFICE, INNER 

51315-27 

PURGE ORIFICE, #27 FOR 140 - 150 PSIG OPER. 

  

51315-29 

PURGE ORIFICE, #29 FOR 120 - 130 PSIG OPER. 

51315-32 

PURGE ORIFICE, #32 FOR 80 - 110 PSIG OPER. 

51315-40 

PURGE ORIFICE, #40 FOR 50 - 70 PSIG OPER. 

(SEE TABLE 1 ON PAGE 3 FOR ORIFICES/FLOWS) 

O-RING, PURGE ORIFICE, OUTER 

51308 

MOISTURE INDICATOR WITH O-RING 

(NOT SHOWN)

 

  

O-RING, MOISTURE INDICATOR 

  

51316 

BALL, CHECK VALVE 

51317 

SPRING, CHECK VALVE 

10 

P300495P 

MANIFOLD 

  

11 

51319 

PLUG, MANIFOLD 

  

12 

O-RING, SOLENOID VALVE 

13 

P400589DC1 

SOLENOID VALVE ASSY, 53 VDC, FOR 115 VAC UNIT 

  

P400589DC2 

SOLENOID VALVE ASSY, 106 VDC, FOR 230 VAC UNIT 

13A 

CORE, SOLENOID VALVE 

13B 

BASE, SOLENOID VALVE 

13C 

FRAME, SOLENOID VALVE 

14 

COIL 

(ORDER COMPLETE SOLENOID VALVE ASSY)

 

  

15 

51325 

KIT, MAINT., ADSORBER/DRYER 

  

16 

P010530F1 

ADSORBER TIMER, CYCLE, FOR 115 VAC UNIT 

(NOT SHOWN)

 

  

P010530F1 

ADSORBER TIMER, CYCLE, FOR 230 VAC UNIT 

(NOT SHOWN)

 

17 

P3005052 

ADSORBER BOTTOM COVER 

(NOT SHOWN)

 

  

18 

P010437 

ADSORBER BRACKET, MOUNTING 

(NOT SHOWN)

 

  

 

 

FIG 4 

Page 6 

P/N P013253 REV B

 

 

Summary of Contents for CO2-PG80

Page 1: ...ety Operation Safety SECTION 3 Specifications Pg 3 Flows Connections Dimensions and Weights SECTION 4 Installation Pg 4 Parts Included Location Install Filters Mounting Electrical Connections Piping and Connections SECTION 5 Start Up Pg 5 SECTION 6 Maintenance Pg 5 SECTION 7 Replacement Parts Pg 6 SECTION 8 Troubleshooting Guide Pg 7 SECTION 9 Wiring Diagram Pg 8 SECTION 10 Warranty Claims Pg 8 P ...

Page 2: ... PPM CO2 when operated at catalog conditions The dry and CO2 free air leaving the top of DESICCANT TOWER A is directed to the outlet through open CHECK VALVE A PURGE ORIFICE B and closed CHECK VALVE B allow a metered portion of the processed air to flow into DESICCANT TOWER B being regenerated The open purge port on deenergized SOLENOID VALVE B and the purge orifice reduce the pressurized dry air ...

Page 3: ...equipment with fluids or gases other than air consult Altec AIR for written approval SECTION 3 SPECIFICATIONS 3 1 FLOWS CONNECTIONS DIMENSIONS AND WEIGHT MODEL NO CO2 PG80 Max Flow Capacities at 125 PSIG L M Inlet Flow 114 Purge Flow 34 Outlet Flow 80 Connections NPT Inlet 1 4 Outlet 1 4 Dimensions Inches Height 27 7 Width 17 2 Depth 6 2 Weight Pounds 25 TABLE 1 OUTLET FLOW CAPACITIES AT VARIOUS I...

Page 4: ...s shown in FIG 2 above Similarly install Outlet Filter Regulator Assy to Right Side of unit 4 4 MOUNTING 1 Table top a The unit comes with rubber feet installed on bottom of cabinet for use on table top 2 Wall mounting a Remove 6 cover screws and remove cover While a helper holds the unit at the mounting location mark the position of the 4 mounting holes at the back of the cabinet Mount the cabine...

Page 5: ...PMENT ENSURE THAT ALL PERSONNEL HAVE READ AND UNDERSTAND THE SAFETY AND OPERATION INSTRUCTIONS IN THIS MANUAL 6 1 PREVENTIVE MAINTENANCE Below is a suggested schedule based on average operating conditions As conditions such as dirty environment humidity conditions ambient temperature etc change the frequency of the inspections may need to be increased Daily 1 Inspect the adsorber dryer for proper ...

Page 6: ...51315 27 PURGE ORIFICE 27 FOR 140 150 PSIG OPER 2 51315 29 PURGE ORIFICE 29 FOR 120 130 PSIG OPER 51315 32 PURGE ORIFICE 32 FOR 80 110 PSIG OPER 51315 40 PURGE ORIFICE 40 FOR 50 70 PSIG OPER SEE TABLE 1 ON PAGE 3 FOR ORIFICES FLOWS 5 O RING PURGE ORIFICE OUTER 2 x 6 51308 MOISTURE INDICATOR WITH O RING NOT SHOWN 1 7 O RING MOISTURE INDICATOR 1 8 51316 BALL CHECK VALVE 2 x 9 51317 SPRING CHECK VALV...

Page 7: ...ation of Verify particle coalescing inlet filtration is Towers must be replaced if contamination desiccant beds adequate and functioning properly is suspected A8 Timing cycle improper Verify correct timing cycle by listening to purge or by using voltmeter across coil connections on timer Replace timer if defective A9 Purge flow restricted Check mufflers for excessive back pressure Replace mufflers...

Page 8: ...found defective will be repaired replaced or refunded at Altec AIR s option free of charge provided that Altec AIR is notified within the above stated warranty period All returns of defective parts equipment must have prior written Returned Material Authorization RMA RMA may be obtained from our service department All defective parts equipment must be returned freight prepaid to the Altec AIR fact...

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