Alpha SolarSmart 90 Installation And Servicing Instructions Download Page 8

8

Fig. 4b

c. Termination into a hopper

At high level, discharge onto a roof is acceptable providing the roof is capable of withstanding high temperatures and
there is a distance of 3 m from any plastic guttering systems that would collect such discharge.

Note: 

The discharge will consist of scalding water and steam. Asphalt, roofing felt and non-metallic rainwater goods may

be damaged by such discharges.

b. High level termination

D1

D2

300 mm

minimum

Tundish

Type 'A'

air gap

End of pipe to be
clearly visible

300 mm

minimum

Tundish

500 mm max.

Metal discharge pipe (D2) from

tundish with continuous fall

Metal discharge pipe (D1)

from relief valve to tundish

Solar cylinder

temperature/pressure

relief valve

300 mm

minimum

100 mm max.

70 mm min.

Gulley if
available

Pipe close to wall to
allow water to fan out
safely

Ground level

D2

D1

a. Low level termination

To expansion

relief valve

Worked example:-

The example below is for a G½ temperature relief valve with a discharge pipe (D2)
having four elbows and a length of 7 m from the tundish to the point of discharge.

From the table on page 6:-

Maximum resistance allowed for a straight length of 22 mm copper discharge pipe
(D2) from a G½ temperature relief valve is 9 m.
Subtract the resistance for four 22 mm elbows of 0.8 m each = 3.2 m.
Therefore the maximum permitted length equates to 9 - 3.2 = 5.8 m
5.8 m is less than the actual length of 7 m therefore calculate the next largest size.
Maximum resistance allowed for a straight length of 28 mm pipe (D2) from a G½
temperature relief valve equates to 18 m.
Subtract the resistance for four 28 mm elbows at 1.0 m each = 4 m.
Therefore the maximum permitted length equates to 18 - 4 = 14 m
As the actual length is 7 m, a 28 mm (D2) copper pipe will be satisfactory.

Alpha SolarSmart 90 - General Information

Given below are suggested methods of terminating the discharge pipe safely.
Where a single pipe serves a number of discharges, such as in blocks of flats, the number served should be limited to not
more than 6 systems so that any installation can be traced reasonably easily. The single common discharge pipe should
be at least one pipe size larger than the largest individual discharge pipe to be connected.
If the system is installed where discharges from safety devices may not be apparent, i.e. in dwellings occupied by blind, infirm or disabled
people, consideration should be given to the installation of an electronically operated device to warn when discharge takes place.

Fig. 4a

Summary of Contents for SolarSmart 90

Page 1: ...Solar System and Wall Mounted Unvented Hot Water Solar Cylinder for use with an Alpha Combination Boiler Nepicar House London Road Wrotham Heath Sevenoaks Kent TN15 7RS For Technical help or for Serv...

Page 2: ...storage systems and the Local Authority must be notified of the intention to install Therefore the installation must be carried out by a person competent to install unvented hot water systems The ins...

Page 3: ...Area m Aperture Area m Length x Width x Thickness mm Water Content L Lift Weight kg Hydraulics Maximum Pressure bar Absorber Aluminium Cover and Copper Pipe Length x Width x Depth mm Spectral Selectiv...

Page 4: ...earances for Servicing Top Bottom Sides Front DBU Min Clearances for Servicing Top Bottom Side Front Lift Weight Cylinder Assembly Lift Weight DBU Weight Full and Operational Cylinder Assemby Weight F...

Page 5: ...8 Filter 9 Diffuser 10 DHW outlet pipe 11 Solar valve 12 Flow to boiler 13 Flow to tap 14 Temperature sensors 15 Insulation casing 16 Bottom tray 17 Unvented kit 18 Tundish 19 Non return valve 20 Expa...

Page 6: ...rature is controlled to a maximum of 70 C To prevent high temperatures at the hot water taps it is recommended that a thermostatically controlled mixing valve is fitted after the boiler 3 3 UNVENTED H...

Page 7: ...supply Thermostat sensor Thermostat sensor Unvented cylinder Thermostat sensor Solar collector Drain back unit Drain back unit pump Cylinder pump Heat exchanger Drain point Thermostatically controlled...

Page 8: ...of 22 mm copper discharge pipe D2 from a G temperature relief valve is 9 m Subtract the resistance for four 22 mm elbows of 0 8 m each 3 2 m Therefore the maximum permitted length equates to 9 3 2 5...

Page 9: ...ce containing a bath or shower When the cylinder is installed in a room containing a bath or shower it must not be possible for a person using the bath or shower to touch any electrical switch or cyli...

Page 10: ...ions The dimensions of the DBU and clearances required for servicing are shown in Fig 6 Water connections The connections at the top and bottom of the DBU are shown in Fig 6 Alpha SolarSmart 90 Genera...

Page 11: ...itable to ensure that the installation is weatherproof Full details of this type of installation are provided in the instructions supplied with the kit b Positioning of a landscape collector onto a fl...

Page 12: ...Box 3 Unvented kit and Solar valve Contents 2 5 bar pressure reducing valve 8 litre expansion vessel Expansion vessel mounting bracket Tundish Expansion relief valve check valve Solar valve kit Fittin...

Page 13: ...rails 1 Decide on the position of the cylinder taking into consideration the clearances and the maximum allowed distances from the drain back unit and collector 2 Using the template supplied mark the...

Page 14: ...the minimum 40 mm per metre downward slope of the collector tubing If the collector has not yet been fitted ensure that there is 200 250 mm between the centre of the break through hole and the upper...

Page 15: ...n the direction of flow 5 Connect the mains water supply to the pressure reducing valve and thoroughly flush out the water pipework Refer to Domestic Hot Water System Sections 3 2 and 3 3 Fig 13 4 7 F...

Page 16: ...e a single hot water supply immediately after boiler installation 4 A self adhesive label is supplied in the Solar Valve Kit This label must be located as shown in Fig 16 over the boiler hot water the...

Page 17: ...nd remove the cover See Fig 17 Remove the front cover of the cylinder by pulling it forwards Remove the screws securing the front of the control box to provide access to the terminals on the control b...

Page 18: ...rain back unit is pre filled and should not need any water added It is important to prime the drain back unit pump unscrew the centre cap and rotate the spindle using a small screwdriver Replace the c...

Page 19: ...modes on the display The push button provides the means to operate the cylinder During normal operation the system can be turned on and off using the button When the button is held in for 5 seconds t...

Page 20: ...eat exchanger Drain back unit pump Cylinder pump Mains cold water inlet Warm water to boiler Hot water to taps Solar valve Alpha SolarSmart 90 System Operation 6 1 WORKING PRINCIPAL Fig 21 The solar c...

Page 21: ...d possible solutions Temperature display The display see Fig 20 will display the solar cylinder temperature 10 70 C for 4 seconds followed by the operating mode on or oF for 2 seconds after which the...

Page 22: ...d check the operation 2 Ensure that all system connections and fittings are sound Remake any joints and check the tightness of any fittings that may be leaking 3 Inspect and clean if required the filt...

Page 23: ...G Y G Y G Y W Br Br Br Bl Bl Bl Bl W W Br Br Br Br Cylinder Pump G Y Bl Br DBU Pump Br Brown Bl Blue W White G Y Green Yellow NOTE Do not connect any other external controls Upper Cylinder Sensor Lowe...

Page 24: ...ll operate When the cause has been rectified the system control can be reset by pressing the button Code 74 No circulation in the collector Check water level in drain back unit Check the difference in...

Page 25: ...normal operating display 9 3 COLLECTOR SENSOR TEMPERATURE AND RESISTANCE DATA C 0 5 10 15 20 25 30 C 35 40 45 50 55 60 65 C 70 75 80 85 90 95 100 Ohm 32 15 26 31 19 86 15 89 12 49 10 00 8 06 Ohm 6 53...

Page 26: ...p PCB Set of two cylinder temperature sensors Front housing cylinder Top cover cylinder Bottom cover and screw cylinder Cylinder manifold seal kit Temperature pressure relief valve 90 C 7 bar Pressure...

Page 27: ...you complete the inspection record below Note Always use the manufacturer s specified spare parts when replacing any parts Date of Installation Name of Installer Address Postcode Telephone No Cylinder...

Page 28: ...n carefully prepared but we reserve the right to alter the specification at any time in the interest of product improvement Alpha Therm Limited 2006 Alpha Therm Limited NepicarHouse LondonRoad Wrotham...

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