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0120037-J0 Rev. C

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5. Site Evaluation and Pre-Installation

5.1  Pre-Installation Requirements

5.1.1  Effective Capacitance

The effective capacitance of each output of the LPS04 is 2.7 microfarads maximum between the output connections 
to the telecommunications network and 0.5 microfarads between each output connection to the telecommunica-
tions network and earth ground.

At the time of installation, carry out a system assessment to ensure that the effective capacitance of the total
system, including the capacitance of the LPS04 system, does not exceed 11 µF (Line to Earth) and 40µF (Line to
Line).

5.1.2  RFT-V Circuits

At the time of installation, ensure that the voltage rating of the wiring of the telecommunication network is ad-
equate for the normal RFT circuit voltage (+/-200Vdc), together with  superimposed transients.

Ensure that the circuits to be connected together are all RFT-V circuits.

5.1.3  Primary Protection

The LPS04 has built-in second level surge protection in compliance with the GR-1089 requirement. Primary protec-
tion must be in place at the customer site. 
The LPS04 includes secondary surge protection. External primary surge protection devices are necessary to opti-
mally protect the RFT-V circuits from lightning surge and maintain safety certification to UL/CSA 60950-21. 
Each channel (pair) must be properly protected by the upstream system using a 5-pin protector to a level corre-
sponding to a Bourns 2410 Series. For example: 2410-33-G-MSP-S provides the part in a red color. This protector 
should be UL 497 listed and rated for 300-400 Volts voltage breakdown range.

5.1.4  Installation Locations

Allowable installation locations for the LPS04 include the following: outdoors, direct sunlight, and inside or outside a 
cabinet. 

5.2  Packing Materials

Alpha is committed to providing products and services that meet our customers’ needs and expectations in a sus-
tainable manner, while complying with all relevant regulatory requirements. As such Alpha strives to follow our quality 
and environmental objectives from product supply and development through to the packaging for our products.
Packaging assemblies and methods are tested to International Safe Transit Association standards. 
Rectifiers and batteries are shipped on individual pallets and are packaged according to the manufacturer’s guide-
lines.
Almost all of Alpha’s packaging material is from sustainable resources and or is recyclable.

5.2.1  Returns for Service

Save the original shipping container. If the product needs to be returned for service, it should be packaged in its 
original shipping container. If the original container is unavailable, make sure that the product is packed with at least 
three inches of shock-absorbing material to prevent shipping damage.
Alpha Technologies is not responsible for damage caused by improper packaging of returned products.

WARNING!

Do not submerge the LPS04 under water.

Summary of Contents for ALPHA OUTBACK ENERGY Cordex HP LPS04

Page 1: ...Your Power Solutions Partner Cordex HP LPS04 Installation Operation Manual Part 0120037 J0 Effective 07 2020 ...

Page 2: ......

Page 3: ...eserved Alpha is a registered trademark of Alpha Technolo gies No part of this documentation shall be reproduced stored in a retrieval system translated transcribed or transmit ted in any form or by any means manual electric electronic electromechanical chemical optical or otherwise without prior explicit written permission from Alpha Technologies This document the software it describes and the in...

Page 4: ...4 2 LPS04 Connections and Indicators 9 4 3 Connecting the DC Input 9 5 Site Evaluation and Pre Installation 10 5 1 Pre Installation Requirements 10 5 2 Packing Materials 10 5 3 Check for Damage 11 5 4 General Receipt of Shipment 11 6 LPS04 Installation 12 6 1 General Instructions 12 6 2 Safety Precautions 12 6 3 Tools Required 12 6 4 Mounting 12 6 5 Input and Output Wiring 14 6 6 Input Cables 14 6...

Page 5: ... Panel or wall mount option A 12 Figure 5 Panel or wall mount option B 12 7 Warranty and Service Information 16 7 1 Technical Support 16 7 2 Warranty Statement 16 7 3 Limited Hardware Warranty 16 7 4 Battery Warranty 16 7 5 Warranty Claims 16 7 6 Service Centers 16 8 Acronyms and Definitions 17 9 Certification 18 ...

Page 6: ...ath which the information appears CAUTION CAUTION indicates safety information intended to PREVENT DAMAGE to material or equipment Cautions are designated with a yellow warning triangle the word CAUTION and a rule beneath which the information appears WARNING WARNING presents safety information to PREVENT INJURY OR DEATH to personnel Warnings are indicated by a shock hazard icon the word WARNING a...

Page 7: ...tact with internal components Hazardous electrically live parts inside this unit are energized from the batteries even when the AC input power is disconnected The enclosure which contains the DC or AC power system along with customer installed radios must remain locked at all times except when authorized service personnel are present Always assume electrical connections or conductors are live Turn...

Page 8: ...tions for the installation of the remote communicating equipment Alpha s LPS04 modular DC to DC converter unit incorporates a full range of standard features including current limiting and individual ground fault interrupt for each circuit Particular emphasis is placed on recognizing a fault con dition and shutting down the circuit as quickly as possible to ensure the highest level of safety Compl...

Page 9: ... 9kg 6 5lbs Environmental Temperature Operating 40 to 65 C 40 to 149 F Temperature storage 40 to 85 C 40 to 185 F Humidity 0 to 100 RH non condensing Altitude 500 to 2800m 1640 to 9186ft Performance Features Alarm relays 1x Form C Alarm indicating LEDs 1 per channel Channel OK green Recoverable yellow Irrecoverable Fault red Agency Compliance Safety CSA 60950 1 07 ed 2 UL 60950 1 ed 2 CSA 60950 21...

Page 10: ...ter channel status as follows Table A Converter Status LEDs LED State Converter status Green Normal operation Vout 90 Yellow Recoverable Over temperature Blinking yellow Recoverable OCP Overload Input quality not OK Red Locked State OVP Fuse Fail Blinking red Recoverable GFI OFF No power Input fuse cut off 4 1 2 Module Alarm Relay An alarm is activated after any of the following conditions on any ...

Page 11: ...ound connection 10 32 ground stud 4 3 Connecting the DC Input WARNING Warning The LPS04 unit shall be permanently connected to the DC mains supply with the supplied power cable A DC breaker shall be used as a disconnect device and shall be rated at 15A DC Grounding The LPS04 unit shall be reliably grounded via a 6 AWG copper inductor at the grounding terminal provided on the LPS04 unit Figure 2 Ca...

Page 12: ... upstream system using a 5 pin protector to a level corre sponding to a Bourns 2410 Series For example 2410 33 G MSP S provides the part in a red color This protector should be UL 497 listed and rated for 300 400 Volts voltage breakdown range 5 1 4 Installation Locations Allowable installation locations for the LPS04 include the following outdoors direct sunlight and inside or outside a cabinet 5 ...

Page 13: ...ction for any internal damage In the unlikely event of internal damage inform the carrier and con tact Alpha Technologies for advice on the impact of any damage 5 4 General Receipt of Shipment The inventory included with your shipment depends on the options you have ordered The options are clearly marked on the shipping container labels and bill of materials Call Alpha Technologies if you have any...

Page 14: ...tion lenses if necessary at all times during installation Use insulated metallic tools The installer should follow all applicable local rules and regulations for electrical and battery installations e g CSA UL CEC NEC OSHA and local fire codes 6 3 Tools Required Various insulated tools are essential for product installation The following list is a guide Phillips head screwdriver 2 tip size 3 16 Sl...

Page 15: ...ion A MOUNTING ORIENTATION A REMOVE ONLY INDICATED 6300266 HOLE PLUG SCREW S AT THIS ORIENTATION 2 PHILIPS HEAD MOUNTING ORIENTATION B REMOVE ONLY INDICATED 6300266 HOLE PLUG SCREW AT THIS ORIENTATION 2 PHILIPS HEAD Figure 5 Panel or wall mount option B ...

Page 16: ...n Chassis Ground 6 7 Output Cables Output Cable 24 AWG 12 Conductor 6ft Output Wire Color Circuit Designation Output 1 White Blue 190V_OUT1 Blue 190V_OUT1 Output 2 White Orange 190V_OUT2 Orange 190V_OUT2 Output 3 White Green 190V_OUT3 Green 190V_OUT3 Output 4 White Brown 190V_OUT4 Brown 190V_OUT4 Alarm Blue Red Relay_NC Red Relay_COM Gray Relay_NO White Gray ...

Page 17: ...ing Yellow Recoverable OCP Overload Ensure the load is within the rated current Recoverable Vout low Check that output is within the regular range Non recoverable Converter Input Fuse fail Potential component failure Replace with new module Red Recoverable OVP OVP will cause the output to restart every 2 seconds until the fault is removed If the fault persists for 60 seconds the output will shut d...

Page 18: ...e during or after the warranty period No other obligations are expressed or implied Warranty also does not cover damage or equipment failure due to cause s external to the unit including but not limited to environmental conditions water damage power surges or any other external influence The customer is responsible for all shipping and handling charges Where products are covered under warranty AOE...

Page 19: ...in expressing wire cross sectional area MOV Metal oxide varistor MTBF Mean time between failures NC Normally closed NEC National Electrical Code for the USA NO Normally open OSP Outside plant OVP Over voltage protection RFT circuit Remote feeding telecommunication circuit A secondary circuit within the equipment intended to supply or receive DC power via a telecommunication network at voltages exc...

Page 20: ...certified to CSA C22 2 No 107 3 and UL 1778 As part of the reciprocal US Canada agreement regarding testing laboratories the Standards Council of Canada Canada s national accreditation body granted Underwriters Laboratories UL authority to certify products for sale in Canada 2 Only Underwriters Laboratories may grant a licence for the use of this mark which indicates compliance with both Canadian ...

Page 21: ...OUNTING ORIENTATIONS REFER TO SHEET 2 2 NOTES UNLESS OTHERWISE SPECIFIED REFER TO BUBBLE NUMBER IN BILL OF MATERIALS ITEM QTY 142 102 122 303 144 3 306 3 175 5 RECOMMENDED 4X 12 TRI LOBE SCREWS OR BOLTS 4X 12 NARROW TO NORMAL FLAT WASHERS INPUT 18AWG 3 CONDUCTOR WIRE CABLE OUTPUT 24AWG 12 CONDUCTOR WIRE CABLE A 54 2 D DETAIL A 10 32 SERRATED FLANGE NUT FOR EXTERNAL GROUND MOUNT LUG ON TOP OF EXTER...

Page 22: ...N LPS04 MOUNTING ORIENTATION A REMOVE ONLY INDICATED 6300274 HOLE PLUG SCREW S AT THIS ORIENTATION 2 PHILIPS HEAD MOUNTING ORIENTATION B REMOVE ONLY INDICATED 6300274 HOLE PLUG SCREW AT THIS ORIENTATION 2 PHILIPS HEAD DO NOT SCALE DRAWING 2 4 5 3 1 B E C A D 5 4 3 2 1 E D C B A ...

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