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Subject to change without notice  |  83056700fUK – Translation of the original operating manual |  ait-deutschland GmbH

Table of contents

1  About this operating manual

 .........................3

1.1 Validity

 ..............................................................3

1.2  Reference documents

 ...................................3

1.3  Symbols and identification markings

 ..........3

1.4 Contact

 ............................................................4

2 Safety

 .......................................................................4

2.1  Intended use

 ...................................................4

2.2  Personnel qualifications

 ................................4

2.3  Personal protective equipment

 ....................4

2.4  Residual risks

 .................................................4

2.5 Disposal

 ...........................................................5

2.6  Avoid damage to property

 ............................5

3 Description

 .............................................................6

3.1 Layout

 ..............................................................6

3.2 Accessories

.....................................................8

3.3 Function

 ...........................................................8

4  Operation and care

 ............................................9

4.1  Energy and environmentally aware 

operation

 ..........................................................9

4.2 Maintenance

 ...................................................9

5  Delivery, storage, transport and 

installation

 ..............................................................9

5.1  Scope of supply

 ..............................................9

5.2 Storage

 ..........................................................10

5.3  Unpacking and transport

 ............................10

5.4 Installation

 .....................................................11

6  Installation and connection

 ..........................12

6.1  Dismantle the module box

 ..........................12

6.2  Install the module box

 .................................15

6.3  Install the hydraulic connections

 ...............15

6.4  Connect the electrical cables

 .....................16

6.5  Installing the control panel

 ..........................17

7  Flushing, filling and venting

 ..........................18

7.1  Remove the front panel of 

the module box

 .............................................18

7.2  Heating water quality

 ...................................18

7.3  Fill, flush and vent heat source

 ..................19

7.4  Vent the circulation pump of 

the heat source

 .............................................19

7.5  Flush and fill the heating and 

domestic hot water charging circuit

 ...........20

8  Insulate hydraulic connections

 ...................20

9  Set the overflow valve

 ....................................21

10 Commissioning

 ..................................................21

11 Maintenance

 .......................................................22

11.1  Basic principles

 ............................................22

11.2  Maintenance as required

 ............................22

11.3  Clean and flush the evaporator and 

condenser

 ......................................................22

11.4  Yearly maintenance

 .....................................22

12 Faults

 ......................................................................22

12.1  Unlock the safety temperature limiter

 .......22

13  Dismantling and Disposal

 .............................23

13.1 Dismantling

 ...................................................23

13.2  Disposal and Recycling

 ...............................23

Technical data / Scope of supply

 ..............24

SWC 42(H)(K)3

 .......................................................24

SWC 82(H)(K)3 – SWC 102(H)(K)3

 ....................25

SWC 122(H)(K)3 – SWC 142(H)(K)3

 ..................26

SWC 172(H)(K)3 – SWC 192(H)(K)3

 ..................27

Performance curves

 ........................................28

SWC 42(H)(K)3

 .......................................................28

SWC 82(H)(K)3

 .......................................................29

SWC 102(H)(K)3

.....................................................30

SWC 122(H)(K)3

.....................................................31

SWC 142(H)(K)3

 .....................................................32

SWC 172(H)(K)3

 .....................................................33

SWC 192(H)(K)3

.....................................................34

Dimensional drawings

 ....................................35

SWC 42(H)(K)3 – SWC 122(H)(K)3

 ....................35

SWC 142(H)(K)3 – SWC 192(H)(K)3

 ..................36

Connections

 ............................................................37

Control unit

 ..............................................................38

Wall-mounted bracket

 ............................................38

Installation plans

 ...............................................39

Installation plan 1

 ...................................................39

Installation plan 2

 ...................................................40

Installation plan 3

 ...................................................41

Hydraulic integration

........................................42

Unit variant H

 ..........................................................42

with separate buffer tank

 .......................................43

Unit variant K

 ...........................................................44

Keys hydraulic integration

 .....................................45

Terminal diagram

 ..............................................46

Circuit diagrams

 ................................................47

SWC 42(H)(K)3 – SWC 82(H)(K)3

 ......................47

SWC 102(H)(K)3 – SWC 122(H)(K)3

 ..................50

SWC 142(H)(K)3 – SWC 192(H)(K)3

 ..................53

EC Declaration of Conformity

 .....................59

Summary of Contents for SWC - Series

Page 1: ...UK 83056700fUK Translation of the original operating manual Operating Manual SWC series Brine Water Heat Pumps...

Page 2: ...rculation pump of the heat source 19 7 5 Flush and fill the heating and domestic hot water charging circuit 20 8 Insulate hydraulic connections 20 9 Set the overflow valve 21 10 Commissioning 21 11 Ma...

Page 3: ...erating manual of the expansion board accessories Logbook if included with this unit by the manufacturer Unit sticker The unit sticker contains important information for contact with the manufacturer...

Page 4: ...personnel is able to carry out the work on the unit safety and correctly Interference by unqualified personnel can cause life threatening injuries and damage to property Ensure that the personnel is f...

Page 5: ...ure retention Use of deionised heating water VE water or VDI 2035 water Regular servicing and maintenance If a system is not planned designed started up and operated according to the given requirement...

Page 6: ...late Rating plates are attached to the following places on the unit on the right hand outer panel at the top left hand side on the module box The rating plate contains the following information at the...

Page 7: ...eat source circulation pump 7 Heat source filling and drain tap 8 Heating filling and drain tap Module box variant with cooling 1 Compressor 2 Condenser 3 Vibration isolator 4x 4 Lifting lug 4x 5 Evap...

Page 8: ...uit safety package 3 3 Function Liquid refrigerant is evaporated evaporator the energy for this process is environmental heat and comes from the ground heat source collector borehole heat exchanger or...

Page 9: ...ventilation but instead open wide for a short time purge ventilation 4 2 Maintenance Wipe down the outside of the unit only using a damp cloth or cloth with mild cleaning product washing up liquid ne...

Page 10: ...nit by the hydraulic connections If the module box is tilted by more than 45 compressor oil runs into the cooling circuit Do not tilt the unit with installed module box by more than 45 Transport the u...

Page 11: ...nstallation room and space requirements The table shows the regulations as per EN 378 1 relevant in Germany Refrigerant Limit R 134a 0 25 kg m R 404A 0 48 kg m R 407C 0 31 kg m R 410A 0 44 kg m Techni...

Page 12: ...d from the power supply and protected against being switched back on again 1 Remove the front panel of the module box 7 1 Remove the front panel of the module box page 18 2 Close shut off valves to th...

Page 13: ...ar connector 2 at the top of the module box Unit with 14 kW capacity and higher Disconnect connector 1 at the bottom of the electrical control cabinet Disconnect connector 2 at the bottom of the elect...

Page 14: ...apart as far as necessary 11 Remove the 2 side retaining screws 12 To protect the floor and move the module box 3 more easily place boards 4 under it e g from the packaging material 13 For units up to...

Page 15: ...accordance with the specifications planning design manual dimensioned diagrams installation plans 9 9 Cross sections and lengths of the pipes for the heating circuit and heat source are dimensioned ad...

Page 16: ...4 are not exceeded 6 4 Connect the electrical cables ATTENTION Irreparable damage to the compressor due to wrong rotating field Ensure that there is a clockwise rotating field for the compressor load...

Page 17: ...The network cable can be retrofitted at any time 6 5 Installing the control panel NOTE The control can be inserted in a recess in the front panel of the unit or can be installed on the wall Insert th...

Page 18: ...ll mounted bracket 2 with 2 wall plugs 1 and 2 screws 3 6 Feed in the cables from the wall e g in wall box or from below 7 Route the LIN bus cable from the top right hand side at the rear from the hea...

Page 19: ...ing to the heat source 2 Check the concentration of the water antifreeze mixture Technical data Scope of supply from page 24 3 Fill the heat source with the water antifreeze mixture 4 Flush heat sourc...

Page 20: ...arged 7 Position the valve motor 1 on the 3 way change over valve 3 8 Insert the U clip 2 into the floor of the valve mo tor 9 Ensure that the U clip has latched into position correctly 9 9 Valve moto...

Page 21: ...is documented in full 9 9 The competent energy supplier has been notified of operation of the heat pump system 9 9 System is air free 9 9 Installation check using the rough checklist has been complet...

Page 22: ...11 3 Clean and flush the evaporator and condenser Clean and flush the evaporator condenser strictly according to the manufacturer s regulations After flushing the evaporator condenser with chemical c...

Page 23: ...l media safely Separate components by their materials 13 2 Disposal and Recycling Dispose of media harmful to the environment according to local regulations e g antifreeze mixture refrigerant Recycle...

Page 24: ...155 163 Box weight with cooling Tower weight with cooling kg kg kg kg 90 98 65 65 Refrigerant type Refrigerant capacity kg R410A 1 05 Domestic hot water tank Net volume l Impressed current anode inte...

Page 25: ...80 188 Box weight with cooling Tower weight with cooling kg kg kg kg 110 118 65 65 115 123 65 65 Refrigerant type Refrigerant capacity kg R410A 1 72 R410A 1 98 Domestic hot water tank Net volume l Imp...

Page 26: ...193 200 212 Box weight with cooling Tower weight with cooling kg kg kg kg 120 128 65 65 130 130 70 82 Refrigerant type Refrigerant capacity kg R410A 2 25 R410A 2 38 Domestic hot water tank Net volume...

Page 27: ...217 210 222 Box weight with cooling Tower weight with cooling kg kg kg kg 135 135 70 82 140 140 70 82 Refrigerant type Refrigerant capacity kg R410A 2 65 R410A 2 80 Domestic hot water tank Net volume...

Page 28: ...d M Ersteller Datum PEP014 2014 Garthe 14 11 2014 Heizleistung Qh pHW pHW K 2 3 4 5 6 7 8 9 10 10 5 0 5 10 15 20 25 30 Temp C Qh kW 35 C 45 C 55 C 65 C 1 2 3 4 5 6 7 8 9 10 10 5 0 5 10 15 20 25 30 Tem...

Page 29: ...sung W rmequelle mit K hlung Pe 823241 Volumenstrom Heizwasser 4 6 8 10 12 14 16 10 5 0 5 10 15 20 25 30 Temp C Qh kW 35 C 45 C 55 C 65 C 2 3 4 5 6 7 8 9 10 11 10 5 0 5 10 15 20 25 30 Temp C COP 1 2 3...

Page 30: ...ximalle freie Pressung W rmequelle mit K hlung pWQ pWQ K 6 8 10 12 14 16 18 10 5 0 5 10 15 20 25 30 Temp C Qh kW 35 C 45 C 55 C 65 C 2 3 4 5 6 7 8 9 10 11 12 10 5 0 5 10 15 20 25 30 Temp C COP 1 2 3 4...

Page 31: ...pHW pHW K Leistungs Druckverlustkurven SWC 122 H K 3 823243 8 10 12 14 16 18 20 22 10 5 0 5 10 15 20 25 30 Temp C Qh kW 35 C 45 C 55 C 65 C 2 3 4 5 6 7 8 9 10 5 0 5 10 15 20 25 30 Temp C COP 2 3 4 5...

Page 32: ...ngs Druckverlustkurven SWC 142 H K 3 823244 10 12 14 16 18 20 22 24 10 5 0 5 10 15 20 25 30 Temp C Qh kW 35 C 45 C 55 C 65 C 2 3 4 5 6 7 8 9 10 11 10 5 0 5 10 15 20 25 30 Temp C COP 2 3 4 5 10 5 0 5 1...

Page 33: ...tungs Druckverlustkurven SWC 172 H K 3 823245 13 15 17 19 21 23 25 27 10 5 0 5 10 15 20 25 30 Temp C Qh kW 35 C 45 C 55 C 65 C 2 3 4 5 6 7 8 9 10 5 0 5 10 15 20 25 30 Temp C COP 3 4 5 6 7 10 5 0 5 10...

Page 34: ...tkurven SWC 192 H K 3 823246 14 16 18 20 22 24 26 28 30 10 5 0 5 10 15 20 25 30 Temp C Qh kW 35 C 45 C 55 C 65 C 2 3 4 5 6 7 8 9 10 5 0 5 10 15 20 25 30 Temp C COP 3 4 5 6 7 8 10 5 0 5 10 15 20 25 30...

Page 35: ...pumpe wahlweise oben rechts oder links 28 Aussendurchmesser 6 Trinkwarmwasser Ladekreis Eintritt R cklauf 28 Aussendurchmesser 7 Kabeleinf hrung LIN Buskabel 8 Kabeleinf hrung Anschlusskabel 4 3 2 1 A...

Page 36: ...inks 28 Aussendurchmesser 6 Trinkwarmwasser Ladekreis Eintritt R cklauf 28 Aussendurchmesser 7 Kabeleinf hrung LIN Buskabel 8 Kabeleinf hrung Anschlusskabel 4 3 2 1 A B C D E F Schutzvermerk ISO 16016...

Page 37: ...3 2 1 51 Rp 1 28 140 Rp 5 4 35 7 6 5 4 3 Benennung Anschlussdim Werkstoff Ma stab 1 2 Datum Name Erstellt 20 10 2015 Eberlein toleranz Allgemein DIN ISO 2768 cL Oberfl chen 125 Rp 1 28 51 140 Rp 5 4...

Page 38: ...9447 Zust nderungstext PEP 015 2014 Datum 3 12 2014 JB Von Blatt von Werkstoff Gewicht Ma stab 1 5 Det Ma stab Datum Name Erstellt Gepr Norm 18 11 2014 Brueckner toleranz Allgemein Oberfl chen Artikel...

Page 39: ...1 FS Freiraum f r Servicezwecke FZ Freiraum f r funktionsnotwendiges Zubeh r OKF Oberkante Fertigfussboden Alle Ma e in mm 3 2 1 A B C D E F Schutzvermerk ISO 16016 beachten Keys UK819452 All dimensio...

Page 40: ...FS Freiraum f r Servicezwecke FZ Freiraum f r funktionsnotwendiges Zubeh r OKF Oberkante Fertigfussboden Alle Ma e in mm 4 3 2 1 A B C D E F Schutzvermerk ISO 16016 beachten Keys UK819452 All dimensi...

Page 41: ...950 1600 1000 FS V3 Legende DE819452 V3 Version 3 FS Freiraum f r Servicezwecke OKF Oberkante Fertigfussboden Alle Ma e in mm 4 3 2 1 A B C D E F Schutzvermerk ISO 16016 beachten Keys UK819452 All dim...

Page 42: ...42 Subject to change without notice 83056700fUK Translation of the original operating manual ait deutschland GmbH Hydraulic integration heating Unit variant H...

Page 43: ...43 Subject to change without notice 83056700fUK Translation of the original operating manual ait deutschland GmbH Unit variant H with separate buffer tank...

Page 44: ...44 Subject to change without notice 83056700fUK Translation of the original operating manual ait deutschland GmbH Hydraulic integration cooling Unit variant K...

Page 45: ...water ZWE 28 Brine circulation pump VBO Additional circuit board 29 Dirt trap max 0 6 mm screen size 15 Mixing circuit three way mixer MK2 3 discharging 30 Collection container for brine mixture 100...

Page 46: ...rculating pump Diverting valve for domestic hot water Brine pressure pressostat provided by cust if necessary Energy supplier contact closed on release bridge if no blocking interval Energy supplier c...

Page 47: ...supply compressor right hand rot field is mandatory Power supply aux heating Compressor output control connector Additional heating output connector input B1 817404b X8 3 PE 400V 50Hz X9 3 N PE 400V 5...

Page 48: ...put Sensor card connector Diverting valve for domestic hot water Mixer installed with cooling option Energy supplier contact closed on release bridge if no blocking interval 817404b K40 4 64kOhm X1 X1...

Page 49: ...Sensor card connector 817404b XJ5 R4 XJ7 R8 4kW 10kOhm 6kW 10 5kOhm 8kW 11kOhm X8 X9 R6 R7 B10 X11 XJ15 B11 XJ16 K22 X6 XJ13 X13 K11 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 3 3 3 4 5 6...

Page 50: ...r supply compressor right hand rot field is mandatory Power supply aux heating Compressor output control connector Additional heating output connector input 817405b B1 X8 3 PE 400V 50Hz X9 3 N PE 400V...

Page 51: ...d connector Diverting valve for domestic hot water Mixer installed with cooling option Energy supplier contact closed on release bridge if no blocking interval 817405b K40 4 64kOhm X1 X2 X100 Q1 X200...

Page 52: ...istor Sensor card connector XJ4 R3 817405b XJ5 R4 XJ7 R8 10kW 11 5kOhm 12kW 12 1kOhm X8 X9 R6 R7 B10 X11 XJ15 B11 XJ16 K22 X6 XJ13 X13 K11 1 2 3 4 5 6 7 8 A B C D E F A B C D E F Blatt Bl 3 3 AIT 8174...

Page 53: ...compressor right hand rot field is mandatory Power supply aux heating Compressor output control connector Additional heating output connector input 817406b B1 X8 3 PE 400V 50Hz X9 3 N PE 400V 50Hz X3...

Page 54: ...nsor card connector Diverting valve for domestic hot water Mixer installed with cooling option Energy supplier contact closed on release bridge if no blocking interval 817406b K40 4 64kOhm X1 X2 X100...

Page 55: ...ensor card connector 817406b XJ5 R4 XJ7 R8 14kW 12 7kOhm 17kW 13 3kOhm 19kW 14 0kOhm X8 X9 R6 R7 B10 X11 XJ15 B11 XJ16 K22 X6 XJ13 X13 K11 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 3 3 3...

Page 56: ...56 Subject to change without notice 83056700fUK Translation of the original operating manual ait deutschland GmbH...

Page 57: ...57 Subject to change without notice 83056700fUK Translation of the original operating manual ait deutschland GmbH...

Page 58: ...58 Subject to change without notice 83056700fUK Translation of the original operating manual ait deutschland GmbH 58...

Page 59: ...92H3 SWCV 62H3 SWCV 162H3 10068642 10071641 10068742 10072941 EN 60335 1 2 40 EN ISO 13857 EN 61000 3 2 3 3 EN ISO 12100 1 2 EN 55014 1 2 Unit model 10068241 SWC 42H3 SWC 82H3 SWC 102H3 Number Unit mo...

Page 60: ...ait deutschland GmbH Industriestra e 3 D 95359 Kasendorf Germany E info alpha innotec de W www alpha innotec de alpha innotec an ait deutschland GmbH brand UK...

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