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Summary of Contents for LW 100A

Page 1: ...We reserve the right to modify technical specifications without prior notice UK830502 190901 Alpha InnoTec GmbH HEAT PUMPS Operating Manual Outdoor Installation AIR WATER UK LW A Series LW H A Series...

Page 2: ...s for the respective model This operating manual is intended only for persons as signed to work on or operate the unit Treat all con stituent parts confidentially The information contained herein is p...

Page 3: ...THE SYSTEM 22 INSULATING THE HYDRAULIC CONNECTIONS 22 COMMISSIONING 22 Safety temperature limiter 23 DISMANTLING 23 TECHNICAL DATA SCOPE OF DELIVERY LW 70A LW 150A 24 LW 190A LW 320H A 26 PERFORMANCE...

Page 4: ...operationally safe when used for the intend ed purpose The construction and design of the unit con form to the state of the art all relevant DIN VDE regu lations and all relevant safety regulations Ev...

Page 5: ...outlet area the air temperature is ca 5 K below the ambient temperature Under certain climatic conditions there fore an ice layer can form in the air out let area Install the heat pump so that the ai...

Page 6: ...g hereafter refered to as HQR The HQR is mandatory with air water heat pumps With brine water and water water heat pumps a HQR may only be set up when a forward flow temperature of 35 C has been reach...

Page 7: ...ssary CAUTION Check regularly to ensure that the condensate can drain out of the unit unobstructed To this end regularly check the condensate pan in the unit and the condensate drain to ensure that th...

Page 8: ...y enclosed compressor all safety related components for monitoring of cooling circuit and hose for condensate discharge 8 w 5 306 8 w 580 1 6 54 Packing unit 1 Air flow baffles quantity of 2 each in a...

Page 9: ...r water outdoor installation heat pumps must be or dered separately With the LW 250A and the LW 330A you must select the electrical heating element for the specific system and order it separately Inst...

Page 10: ...r does not blow in the direction of foot paths DANGER Several people are required to install the unit NOTICE Always observe the installation plan for the respective unit model Note the size and minimu...

Page 11: ...Loosen quick release screws Turn counter clock wise 90 On both sides pull facing panel outward detach at top and set securely aside 8 w 5 306 8 w Proceed as follows Remove lower facing panels on the...

Page 12: ...r lifting with pipes is not possible Proceed as follows Insert the pipes through the holes in the frame on the switch cabinet side operator side LW 70 LW 80 LW 100 through LW 190 Make sure that pipes...

Page 13: ...nit is in full contact with base 5 5 6 5 8 5 3 NOTICE Models LW 250 and higher must be lift ed using a crane Proceed as follows Remove side laths on the wooden pallet Guide lifting straps under the un...

Page 14: ...of the upper facing pan els the top cover is loose Remove top cover and set securely aside 55 5 3 08 4 only for LW 100 through LW 330 WARNING Unit has rotating parts For safety reasons mount the two...

Page 15: ...e frame on the switch cab inet side operator side and water connection side Return top cover to frame Suspend upper facing panels in the top cover Bolt to the frame at bottom The air flow baffles are...

Page 16: ...AUTION Connect the unit to the heating circuit ac cording to the hydraulic diagram for the respective model Hydraulic connection instructions NOTICE Check to make sure that the diameters and lengths o...

Page 17: ...all frost free with gradient Discharge of the condensate into the sewage system is permitted only via a funnel siphon which must be acces sible at all times 8 w 8 w 8 w 1 Hot water inflow return flow...

Page 18: ...ose from They are optimized for use with your heat pump NOTICE Integrate the hot water tank in the heat pump system corresponding to the hy draulic diagram for your system Pressure relief Equip the he...

Page 19: ...pressor Electrical connections Observe the following when performing all work DANGER Danger of fatal injury due to electric current Electrical connections may be installed only by qualified electricia...

Page 20: ...end electric switch cabinet outside in the pro vided recesses of the frame CAUTION Do not tip electric switch cabinet Screw control and sensor wires to the two connec tors on the back of the electric...

Page 21: ...Guide control and sensor wires out of the unit NOTICE In order to enable unhinging of the electric switch cabinet in the event that customer service is necessary the control and sen sor wires in the...

Page 22: ...and go through the items on the general checklist General checklist The installation inspection will prevent damage to the heat pump system that could be caused by incorrect installation work Make su...

Page 23: ...icians Before opening the unit disconnect the system from the power supply and secure it from being switched back on DANGER Danger of fatal injury due to electric cur rent Only qualified electrical te...

Page 24: ...ns Heating circuit Heat source Refrigerant Refrigerant type Quantity kg Free cross section air channels mm Cross section condensate water length from unit mm m Electric Voltage code all pole circuit b...

Page 25: ...267 R1 AG R404A 4 1 30 1 3 PE 400V 50Hz C16 1 N PE 230V 50Hz B10 3 N PE 400V 50Hz C16 3 2 6 2 0 75 8 49 25 24 9 6 3 813066 f LW 120A 12 5 3 9 11 2 3 1 11 5 3 2 13 8 4 1 9 1 2 6 20 58 60 20 35 55 3400...

Page 26: ...ns Heating circuit Heat source Refrigerant Refrigerant type Quantity kg Free cross section air channels mm Cross section condensate water length from unit mm m Electric Voltage code all pole circuit b...

Page 27: ...20 63 65 20 35 55 3400 700 1700 2000 0 07 1700 2 274 R1 AG R407C 4 3 30 1 3 PE 400V 50Hz C16 1 N PE 230V 50Hz B10 3 N PE 400V 50Hz C16 2 9 5 7 0 75 12 64 30 24 9 6 3 813069 c LW 190A 19 3 3 5 11 4 3...

Page 28: ...p bar 0 0 0 1 0 2 0 3 0 4 0 0 0 5 1 0 1 5 2 0 2 5 3 0 m h p Legend UK823129L 170408 Volume ow heating water Temp Temperature heat source Qh Heating capacity Pe Power consumption COP Coef cient of perf...

Page 29: ...C p bar 0 0 0 1 0 2 0 3 0 4 0 0 0 5 1 0 1 5 2 0 2 5 3 0 m h p Legend UK823129L 170408 Volume ow heating water Temp Temperature heat source Qh Heating capacity Pe Power consumption COP Coef cient of pe...

Page 30: ...35 Temp C p bar 0 0 0 1 0 2 0 3 0 4 0 0 1 0 2 0 3 0 4 0 5 0 m h p Legend UK823129L 170408 Volume ow heating water Temp Temperature heat source Qh Heating capacity Pe Power consumption COP Coef cient o...

Page 31: ...30 35 Temp C p bar 0 0 0 1 0 2 0 3 0 4 0 0 1 0 2 0 3 0 4 0 5 0 m h p Legend UK823129L 170408 Volume ow heating water Temp Temperature heat source Qh Heating capacity Pe Power consumption COP Coef cien...

Page 32: ...5 10 15 20 25 30 35 Temp C p bar 0 0 0 1 0 2 0 3 0 4 0 0 1 0 2 0 3 0 4 0 5 0 m h p Legend UK823129L 170408 Volume ow heating water Temp Temperature heat source Qh Heating capacity Pe Power consumptio...

Page 33: ...0 5 0 5 10 15 20 25 30 35 Temp C p bar 0 0 0 1 0 2 0 3 0 0 1 0 2 0 3 0 4 0 5 0 6 0 m h p Legend UK823129L 170408 Volume ow heating water Temp Temperature heat source Qh Heating capacity Pe Power consu...

Page 34: ...Temp C p bar 0 0000 0 0125 0 0250 0 0375 0 0500 0 0625 0 0750 0 0875 0 1000 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 m h p Legend UK823129L 170408 Volume ow heating water Temp Temperature heat source Q...

Page 35: ...B2 A Legend UK823129L 170408 Volume ow heating water Temp Temperature heat source Qh Heating capacity Pe Power consumption COP Coef cient of performance ef ciency rating p Pressure loss heat pump VD...

Page 36: ...30 35 Temp C p bar 0 0 0 1 0 2 0 3 0 4 0 0 1 0 2 0 3 0 4 0 5 0 m h p Legend UK823129L 170408 Volume ow heating water Temp Temperature heat source Qh Heating capacity Pe Power consumption COP Coef cien...

Page 37: ...12 13 14 20 15 10 5 0 5 10 15 20 25 30 35 Temp C p bar 0 0 0 1 0 2 0 3 0 0 1 0 2 0 3 0 4 0 5 0 6 0 m h p Legend UK823129L 170408 Volume ow heating water Temp Temperature heat source Qh Heating capacit...

Page 38: ...35 32 33 32 LW100 LW120 LW150H 57 54 55 54 43 40 41 40 37 34 35 34 LW150A LW190 58 55 57 56 44 41 43 42 38 35 37 36 LW250 LW320H 58 54 57 57 44 40 43 43 38 34 37 37 LW330 62 59 61 60 48 45 47 46 42 39...

Page 39: ...7 0 0 0 0 5 0 0 D 0 0 5 0 70 Legend UK819195g All dimensions in mm A Front view B Side view C Top view 1 Hot water out ow forward ow R1 2 Hot water in ow return ow R1 3 Condensate hose diameter 36 mm...

Page 40: ...A Front view C Top view Minimum clearances 1 Recess in base 2 Local heat pipe for heating water forward return ow 3 Empty pipe for electric cables minimum diameter 70mm 4 Condensate discharge minimum...

Page 41: ...forward ow 2 Heating water in ow return ow 3 Condensate hose diameter 36 LR Air direction B1 B2 B3 B4 B5 B6 T1 T2 T3 T4 H1 H2 1 2 LW100 LW120 LW150H 91 160 260 341 694 1774 56 117 206 848 315 1353 R 1...

Page 42: ...base 2 Local heat pipe for heating water forward return ow 3 Empty pipe for electric cables minimum diameter 70mm 4 Condensate discharge minimum diameter 50mm 5 water permeable surface gravel in the...

Page 43: ...ances 1 Recess in base 2 Local heat pipe for heating water forward return ow 3 Empty pipe for electric cables minimum diameter 70mm 4 Condensate discharge minimum diameter 50mm 5 water permeable surfa...

Page 44: ...ances 1 Recess in base 2 Local heat pipe for heating water forward return ow 3 Empty pipe for electric cables minimum diameter 70mm 4 Condensate discharge minimum diameter 50mm 5 water permeable surfa...

Page 45: ...Recess in base 2 Local heat pipe for heating water forward return ow 3 Empty pipe for electric cables minimum diameter 70mm 4 Condensate discharge minimum diameter 50mm 5 water permeable surface grave...

Page 46: ...E E B 3 A E E E E E E E 8 8A 8C E E E E E E E E E 3 C E E E E E E E E E E E E E E E E E A E E E E A C E E E 9E E E 9E E E E E 8 8 8C E 9E E 8 E 9E 7E 3 E ED 8 8 8 E E E 8 8 E E E E E E E E 8 E E E 8 7...

Page 47: ...E E E 8 8 E E E E E E E E E E E 8 E E E E E E E E B E E E E E E E E D E E E E E E E E E E 3 C A E E E E A C 8 8A 8C E E E E E E E E E E E E 9E E E 9E E E E E 8 8 8C E 9E E 8 E 9E 7E 3 E ED 8 8 8 E E E...

Page 48: ...F F F F F C 3 9A 9C 0 F F F F F 9 9 9A 9C 9 C F F F 4 F 6F F F 2 F F F F F 4 F F A 5 0 43 4 3 0 C F 06 C6 555 7 F 09 5 A C D 0 3 5 A C D A C D 0 3 5 A C D 9 C6 D6 5 7 F A9 0 F 6 A F4F A 4 6 7 6 F F W...

Page 49: ...F F 0 4 4 4 F F F F F F F F B F F F F F F F F F F F F C F 4 C F 1FAA F F 4 A F 8F F F F F F F F F F F F B 4 C 4 F F F 8F F F F 4 F D C F 0 43 4 3 0 C F 06 C6 555 7 F 09 5 A C D 0 3 5 A C D A C D 0 3 5...

Page 50: ...9A 9C 0 G G G E 5 4 G G G G G G G G G G G E C G G 6G G G G G 0 G G G G G G 4 G 6G G G 2 9 9A 9C 4 A G 4 3 0 C G 56 6 0 7 G 09 5 A C E 0 3 5 A C E A C E 0 3 5 A C E 9 C6 E6 5 D A G4G A GG AAE 4 6 7 6 G...

Page 51: ...4 4 4 4 G C 4 G G G G G G G B 4 G 4 C E G 8G G G G A G 8G G G G G G C G G 1GAA G 0 G G G G G G G B G G G G G C 4 G G G G G G 4 G G G G G 4 G G G G 4 3 0 C G 56 6 0 7 G 09 5 A C E 0 3 5 A C E A C E 0...

Page 52: ...E J J J J J J J J J E J J J 6 0 5 J J J B C E J J J0 J J B C E E 0 J0 J J J J J J 2 B C E 1 0 J J E 1 6 J J 8J J J C C J J J 6 J 8J J J 4 6 78 8 2 J G C E H 2 5 7 C E H 1 E 6 7 C E H 2 5 7 C E H 78 5...

Page 53: ...6 J J J J J 6 1 1 1 E H 1 6 E J J J0 J J JA J D C 6 1 J J J J J J J J J J J 0 6 J 3JE J J J J0 J J J E J J J J 6 E J J J0 J J JA J D J 6 J 2 J J J J J 1 6 J J J J J 78 8 2 J G C E H 2 5 7 C E H 1 E 6...

Page 54: ...G D G G G G G G G G G G G G 5 G G 5 B B B G G G G G 5 G 7G G G 3 G G G G G G 5 D G G G G G G BG5G E 6 G G D E G G G G G B 1 0G D G 4 1 11 G 7 7 4 5 G 4 B D E 1 4 6 B D E B D E 1 4 6 B D E 47 7 6 G BB...

Page 55: ...76 B 76 D E 76 71 B 71 D E 71 74 G 9G G G G B 5 0 G G G G G G G 0 0 0 G 2G G D 5 G G G G G G G G C B 5 E D D G 9G G G G G G G 5 D G G G G 5 G G G G G G 1 5 G 0 G G 5 G 5 G G G G G G G G G G G G C 0G...

Page 56: ...G G G G G G D 5 A B D G 5 5 G G G 5 G 7G G G 3 G G B G G 4 1 D G G G G G D 5 G BG5G E D G G G G G 6 G G G G G G G G G G G G G G G D E G G G B 0 4 1 EB G 7 47 6 8 G D 6 B D E 1 4 6 B D E B D E 1 4 6 B...

Page 57: ...B D 7E B 7E D E 7E 71 7 B 7 D E 7 7B G 9G G G G G G G G G B 0 0 G G G 2G D G 0 0 D G G G G G G G C 5 G 5 D 0 B G G 5 E G 9G G G G 5 G G G G 5 G G 5 D G 5 G 5 D G G G 1 G G G G G G G G G G G G C G G 5...

Page 58: ...J 7 J J J 1 J J J J 8J B C E J J E B C E 5 C B C E 6 0 C 6 J J J 6 J 8J J J 4 6 J 0 J0 J J J J J 28 E8 777 J G C E H 2 5 7 C E H 1 E 6 C E H 2 5 7 C E H 78 58 2 J 8 8 6 8 J J 8 9 08 8 8J F 8 8J We re...

Page 59: ...1 J J J J J 1 J J J J J J J0 J J JA J D E J J J 1 6 E J J J J J J 6 J J J0 J J J 6 J 1 6 2 J J J 6 E 6 J 0 1 6 H J J J0 J J JA J D E C 6 J J 3JCC J J J J J 6 28 E8 777 J G C E H 2 5 7 C E H 1 E 6 C E...

Page 60: ...A B D 4 I I I I I D B 5 5 B I I I I B I I A B D I I I 5 I 7I I I 3 6 D I D 1 I I I I I 0 I I I I I I 6 G I I I 0 I I I I I I I I I I I I I I D 5 I I I I I G B 17 D7 666 I F B D G 1 4 6 B D G 0 5 B D G...

Page 61: ...74 74 D DB G 7G B 7G D G 7G 7G B B 5 D 0 I I I I I 5 I 5 B D I I I I I I I I I I I I I I I I I 5 5 G 0 I I I I I I I C I 2I D I 5 I I I I I I I D I I I 5 I 5 I I I I 5 D 5 I I I I I I I C I I I I I G...

Page 62: ...410 LW 190A 100 448 LW 80A 100 411 LW 250A 100 449 LW 100A 100 412 LW 150H A 100 418 LW 120A 100 446 LW 320H A 100 419 LW 150A 100 447 3 5 7 4 45 3 98 37 EG EN 378 EN 349 2006 95 EG EN 60529 EN 60335...

Page 63: ...W 330 100 468 LW 330L 100 469 3 5 7 4 45 3 98 37 EG EN 378 EN 349 2006 95 EG EN 60529 EN 60335 1 2 40 2004 108 EG EN ISO 12100 1 2 EN 55014 1 2 EN ISO 13857 EN 61000 3 2 3 3 5 0 45 3 4 3 5 7 4 13 4463...

Page 64: ......

Page 65: ...n screen installed q Yes Rotary field of fan q O K Heat source brine heat source water Heat source volume flow q O K Motor protection setting A Rotary field of heat source circulating pump q O K Heat...

Page 66: ......

Page 67: ...tacted by phone I hereby confirm that all preliminary work required for commissioning has been carried out and completed The system is ready for operation Requested commissioning Heat pumps up to 33 k...

Page 68: ......

Page 69: ...69 We reserve the right to modify technical specifications without prior notice UK830502 190901 Alpha InnoTec GmbH...

Page 70: ...innotec fr DE Alpha InnoTec GmbH Industriestrasse 3 95359 Kasendorf Tel 49 0 9228 99 06 190 Fax 49 0 9228 99 06 199 Hotline 49 0 171 26 63 326 info alpha innotec com www alpha innotec com AT Peter Ri...

Page 71: ...act 73 6921 RZ Duiven Tel 31 0 26 445 98 45 Fax 31 0 26 445 93 73 info nathan nl www nathan nl NO Alpha InnoTec Norge AS Langgaten 59 4306 Sandnes Tel 47 0 51 6605 95 Fax 47 0 51 6605 94 info alpha in...

Page 72: ......

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