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EnergyCell Batteries 

 

900-0227-01-00 Rev A 

7

 

Figure 2 

Battery Life  

  70°F      80°F     90°F     100°F    110°F   120°F   130°F 
  21°C    27°C    32°C      38°C    43°C      49°C   54°C  

  

Temperature

 

100 

90 

80 

70 

60 

50 

40 

30 

20 

10 

% of E

x

pec

ted 

Life

 

Self-Discharge 

All EnergyCell batteries will discharge over time once charged, even in storage.  Higher storage 
temperatures increase the rate of self-discharge.  Fully charged, the natural (“rest”) voltage of all 
EnergyCell batteries is approximately 13.0 Vdc.  A battery should have a freshening charge 
(see page 12) if its rest voltage is below 13.0 Vdc per battery (2.16 Vdc per cell).  A battery 
should not be used if its rest voltage is 12.0 Vdc or lower upon delivery.  Contact the vendor 
upon receiving a battery in this state. 

Storing EnergyCell PLC Batteries 

The EnergyCell PLC batteries must be given a freshening charge every 18 months when stored 
at 77°F (25°C).  If stored in higher temperatures, the charge should be more often.  

Capacity  

Battery capacity is given in ampere-hours or amp-hours (Ah).  This is a current draw which is 
multiplied by the duration of current flow.  A draw of 

X

 amperes for 

Y

 hours equals an 

accumulation of 

XY

 amp-hours. 

Because the battery’s chemical reaction constantly releases energy, its amp-hour capacity is 
affected less by lighter loads.  The battery has greater capacity under lighter loads.   

For example, if the EnergyCell PLC is discharged at the 48-hour rate to a voltage of 1.75 Vpc  
(a load expected to effectively drain 100% of its capacity in 48 hours), it will be measured to 
have 191 amp-hours.  However, at the 4-hour rate, a heavier load, only 140 amp-hours will be 
measured.  For all tested discharge rates and amp-hours, see Table 3 on page 19.   

The EnergyCell 200 PLC is named after its capacity at the 100-hour rate when discharged to 
1.75 Vpc.    

State of Charge  

The EnergyCell SoC can be determined by  
two methods.  One is to measure its voltage.   
This is accurate only if the batteries are left  
at rest (no charging or loads) for 24 hours  
at room temperature (77°F or 25°C).  

If these 

conditions are not met, then voltage checks  
may not yield usable results.

  If they are met,  

then on average, a battery at 13.0 Vdc will be  
at 100% SoC.  A rest voltage of 12.2 Vdc  
represents roughly 50% SoC. 

The more accurate method is to use a battery 
monitor such as the OutBack FLEXnet DC.   
Using a sensor known as a shunt, the monitor 
observes the current through the battery.   
It keeps a total of amp-hours lost or gained by  
the battery and can give accurate SoC readings. 

 

 

Summary of Contents for OutBack Power EnergyCell 200PLC

Page 1: ...EnergyCell PLC Series Owner s Manual ...

Page 2: ...ION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION b ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE WHETHER DIRECT INDIRECT CONSEQUENTIAL OR INCIDENTAL WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER S RISK OutBack Power Technologies cannot be responsible for system failure damages or injury resulting from improper instal...

Page 3: ... 6 Self Discharge 7 Storing EnergyCell PLC Batteries 7 Capacity 7 State of Charge 7 System Layout 8 Battery Configurations 8 DC Wiring 10 Commissioning 12 Charging 12 Bulk Stage 12 Absorption Stage 13 Float Stage 13 Freshening Charge 14 Notes on EnergyCell PLC Charging 14 Temperature Compensation 14 Remote Temperature Sensor 15 Improper Use 15 Troubleshooting and Maintenance 17 Periodic Evaluation...

Page 4: ...e near the batteries Always use insulated tools Avoid dropping tools onto batteries or other electrical parts Keep plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes Wear complete eye and clothing protection when working with batteries Avoid touching bare skin or eyes while working near batteries If battery acid contacts skin or clothing wash immediately with...

Page 5: ...he EnergyCell PLC pure lead carbon uses pure lead plate construction combined with carbon additives to obtain maximum cycle life float life shelf life 18 months at 25 C and PSoC operation The PLC is ideally suited for the three primary applications where OutBack inverters are used Off Grid Grid Tied Battery Backup and Grid Tied Self Consumption o Low self discharge o Oxygen recombination efficienc...

Page 6: ...t meet the needs of the system including temperature deratings and any other code concerns Storage and Environment Requirements Temperatures o To achieve maximum life of EnergyCell batteries it is recommended not to operate them in average ambient temperatures outside the range of 68 F to 86 F 20 C to 30 C High operating temperatures will shorten a battery s life see page 7 o Do not allow batterie...

Page 7: ... hours Because the battery s chemical reaction constantly releases energy its amp hour capacity is affected less by lighter loads The battery has greater capacity under lighter loads For example if the EnergyCell PLC is discharged at the 48 hour rate to a voltage of 1 75 Vpc a load expected to effectively drain 100 of its capacity in 48 hours it will be measured to have 191 amp hours However at th...

Page 8: ...do not normally emit noticeable amounts of gas However in the event of accidental leakage the enclosure must not allow the leaked gas to become concentrated o The battery enclosure or room must have adequate lighting This is necessary to read terminal polarity identify cable color and view the physical state of the battery as required o The battery should be installed with a minimum 36 91 4 cm cle...

Page 9: ... contact an OutBack representative Parallel Load Bus Load Bus Load Bus Load Bus Load Bus Load Bus Batteries are placed in both series and parallel for both additive voltage and amp hour capacity Series strings placed in parallel have the same nominal voltage as each string They have the same amp hour capacity of each string added together Two parallel strings of two EnergyCell batteries in series ...

Page 10: ...m installed It should make solid contact with the mounting surface Do not install hardware in a different order than shown NOTE To avoid corrosion use plated lugs on cable terminations When multiple cables are terminated use plated terminal bus bars Tighten the terminals to a torque value of 97 4 to 130 1 in lb 11 to 14 7 Nm Figure 6 Terminal Assemblies Cleaning Battery Terminals To minimize conta...

Page 11: ...t hardware hand tight only 5 Repeat the process as appropriate for batteries 2 3 and any others in the string Connect the proper number of batteries in series for the nominal voltage of the load 6 If multiple series strings will be used repeat this process for strings B C and so on 7 Install parallel connections Parallel connections are made from the positive terminal of one battery or string to t...

Page 12: ...ry voltages on equalization charge are 14 1 0 50 Vdc Terminate the freshening charge in the case of any extraordinary situation or after 24 hours Initial Float Charging Following the freshening charge the battery system should be placed on float charge at a value equal to the Float Charging Voltage shown in the following section See page 13 for a description of float charging Prior to placing on f...

Page 13: ...The charge current must taper down to a level between 1 and 2 of the total battery amp hours while maintaining the absorption voltage The charger can then exit absorption to the next stage Not all chargers measure this in amperes Many chargers hold the absorption for a timed period often two hours assuming that the current will taper down by then However if the charge ends before the current taper...

Page 14: ...oltage is maintained at this level and the charge current has dropped to a low level over a long period of time In constant float charging it is critical to compensate the settings for temperature Temperature Compensation Battery performance will change when the temperature varies above or below room temperature 77 F or 25 C Temperature compensation adjusts the charging to correct for these change...

Page 15: ...red under the EnergyCell warranty For any EnergyCell battery if the charger settings are too high this will cause premature aging of the battery including loss of electrolyte due to gassing The result will be permanent loss of some battery capacity and decreased battery life This is also true for battery charging that is not compensated for high temperatures Thermal runaway can result from high am...

Page 16: ...Installation and Operation 16 900 0227 01 00 Rev A NOTES ...

Page 17: ...l abuse Replace battery as necessary Heat damage or melted grease at terminals Loose or dirty cable connections Check and clean all connections Physical damage on terminals may require the battery to be replaced Replace hardware as necessary Voltage testing Fully charged battery displays low voltage High temperature Carefully cool the battery An overheated battery may contribute to thermal runaway...

Page 18: ...of electrolyte o Any evidence of corrosion at cell terminals connectors or racks o Ambient temperature and condition of ventilation equipment o Current and voltage during charge cycle Measure individual battery voltages at the battery terminal The measurements should be within 5 of the average o Voltage at end of charge cycle Measure individual battery voltages at the battery terminal The measurem...

Page 19: ...to 60 C Float Charge Voltage 13 5 Vdc Absorb or Equalize Charge Voltage 14 1 Vdc Maximum Charge Current 50 Adc Charging Temperature Compensation Factor 5 mV C cell Relative Humidity 0 to 95 non condensing Terminal T11 Terminal Torque2 97 4 to 130 1 in lb 11 to 14 7 Nm Weight 130 lb 59 kg Dimension L x W x H 22 0 4 92 12 6 559 125 320 mm Warranty 6 years global full replacement Table 3 Ampere Hour ...

Page 20: ...Masters of the Off Grid First Choice for the New Grid Corporate Headquarters 17825 59th Avenue N E Suite B Arlington WA 98223 USA European Office Hansastrasse 8 D 91126 Schwabach Germany ...

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