Alpha ESS Storion-SMILE-T10 Installation Manual Download Page 13 | Manualshive

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M4856-S

Battery pack (X1)

PE Protective bag

(X1)

Screw M5*10(X4)

Screw package:
Expansion tube

(X4)

Expansion screw

(X4)

Gasket (X4)

Bracket (X2)

Battery

connector:

Black power line

(X1)

Battery

communication

line (X1)

Hexagon nuts with

flange (X4)

Cable tie (X6)

HV50056

HV50056 box (X1)

RJ45 Connectors

(X12)

Screw package:
Expansion tube

(X4)

Expansion screw

(X4)

Battery power

cables:

Positive power

cable (X1)

Negative power

cable (X1)

Communication

cable (X1)

BAT-HV

Terminal resistance

(X1)

Cable bond (X1)

Hexagon nuts with

flange (X4)

User Manual

(X1):

M4856-S &

HV50056

Quick Installation

Manual (X1):

M4856-S &

HV50056

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Summary of Contents for Storion-SMILE-T10

Page 1: ...V01 Installation Manual Energy Storage System ESS Storion SMILE T10 Outdoor ...

Page 2: ... alpha ess com Add JiuHua Road 888 High Tech Industrial Development Zone 226300 Nantong City Jiangsu Province Australia Alpha ESS Australia Pty Ltd Tel 61 1300 968 933 E mail australia alpha ess com Web www alpha ess com au Add Suite 1 Level 1 530 Botany Road Alexandria NSW 2015 Italy Alpha ESS Italy S r l Tel 39 0 599 239 50 E mail info alpha ess it Web https it alpha ess com Add Via Loda 17 4101...

Page 3: ...s www alpha ess com Add Drake House Long Street Dursley gl11 4hh Korea Alpha ESS Korea Co Ltd Tel 82 64 721 2004 E mail korea alpha ess com Add 2F 19 4 Nohyeong 11 gil Jeju si Jeju do Republic of Korea Jun 29th 2019 ...

Page 4: ...Ltd with all rights reserved Please keep the manual properly and operate in strict accordance with all safety and operating instructions in this manual Please do not operate the system before read ing through the manual Version Information Version Date Content V01 25062019 New ...

Page 5: ...4 1 Battery 14 1 4 2 HV50056 15 1 4 3 Inverter Cable Box 17 1 5 Liability Limitation 18 Installation 19 2 1 Installation Site and Environment 19 2 1 1 General 19 2 1 2 Restricted Locations 20 2 2 Installation 21 2 3 Wiring 27 2 4 Power Meter 35 2 4 1 Meter ADL 3000 If Applicable 35 2 4 2 ACR10R Meter If Applicable 39 2 4 3 Meter setting 40 System Operation 42 3 1 Switch on 42 3 2 Switch off 42 ...

Page 6: ...tting 44 4 3 EMS Communication Checking 47 4 4 Assembling of the Front Panels 48 5 1 System Setup in Monitoring 50 5 1 1 Basic Information 50 5 1 2 Other Information 50 On line Monitoring 52 6 1 Account Registration 52 Annex 54 7 1 Datasheet AlphaESS Storion SMILE T10 54 ...

Page 7: ...10 incl M4856 S HV50056 and SMILE T10 INV can be used in DC coupled systems mostly new installation AC coupled systems mostly retrofit and Hybrid coupled systems mostly retrofit and PV capacity increase as the following scheme Figure 1 DC coupled Storage System Scheme ...

Page 8: ...AUTION For the AC Hybrid coupled system unlike DC two power meters are to be mounted In Germany some federal states require that only AC solutions be used if more than 10 kWp capacity of PV is installed the meters of grid company must be also installed in the system as the following figure shows ...

Page 9: ...he live components can lead to lethal electric shocks If you disconnect the DC connectors from the system under load an electric arc may occur leading to electric shock and burns Do not touch uninsulated cable ends Do not touch the DC conductors Do not open the inverter and battery Do not wipe the system with damp cloth Have the system installed and commissioned by qualified people with appropriat...

Page 10: ...as containing highly flammable materials or gases If moisture has penetrated the system e g due to a damaged enclosure do not install or operate the system Do not move the system when it is already connected with battery modules Secure the system to prevent tipping with restraining straps in your vehicle The transportation of AlphaESS Storion SMILE T10 must be made by the manufacturer or a qualifi...

Page 11: ...e inverter and battery are heavy There is risk of injury if the inverter or battery is lifted incorrectly or dropped during transport or when attaching to or removing from the wall Lifting and transporting the inverter and battery must be carried out by more than 1 person ...

Page 12: ...X1 Communication ca ble X1 Screw package Expansion tube X8 Expansion screw X8 Battery connector Positive Negative power line X1 AC terminal X12 Cable tie X30 Communication ca ble X1 BAT BAT Cable bond X1 Hexagon nuts with flange X2 DC connectors Positive X3 nega tive X3 Bracket A X1 Bracket B X1 AC auxiliary power cable X1 Installatio n Manual X1 3 phasig Meter X1 ADL3000 or ACR10R ...

Page 13: ...nication line X1 Hexagon nuts with flange X4 Cable tie X6 HV50056 HV50056 box X1 RJ45 Connectors X12 Screw package Expansion tube X4 Expansion screw X4 Battery power cables Positive power cable X1 Negative power cable X1 Communication cable X1 BAT HV Terminal resistance X1 Cable bond X1 Hexagon nuts with flange X4 User Manual X1 M4856 S HV50056 Quick Installation Manual X1 M4856 S HV50056 ...

Page 14: ...stem Appearance Figure 5 Storion SMILE T10 Delivery Scope Object Description 1 Hybrid Inverter with Cable Box 2 HV50056 High voltage Control Box 3 M4856 S BAT1 4 M4856 S BAT2 5 M4856 S BAT3 6 M4856 S BAT4 1 2 3 4 5 ...

Page 15: ...cription 1 Positive Pole 2 Negative Pole 3 2 x COM Port CAN 4 Dip Switch 5 LED 1 4 1 2 LED Display In normal condition LED display three status Status Normal Protection LED Display Green light blinks for 1sec Red light blinks for 1sec Red and green light blink for 1sec 1 2 3 4 5 Fault ...

Page 16: ...15 55 1 4 2 HV50056 1 4 2 1 Specification Figure 7 High voltage Control Box Left Right View Figure 8 High voltage Control Box Front View 15 ...

Page 17: ...ol Box Front View Inside Figure 10 High voltage Control Box Top View No Description No Description 1 External LCD Wiring Port 11 AC Auxiliary Input 2 SD Card 12 Bat 3 Dip Switch 13 Bat 4 Dry Contact 14 Molded Case Circuit Breaker MCCB ...

Page 18: ...NV INV 19 EMS Meter Communication Port 10 Earthing Point X 2 Required to con nect with grounding copper 20 INV COM Port 1 4 3 Inverter Cable Box Figure 11 Inverter DE Figure 8 Inverter AU Item Description DE 1 DC Switch 2 PV2 3 PV1 4 Battery 5 EMS COM port 6 On Grid Wiring Ports 7 Back Up Wiring Ports 8 Earthing Point X 2 Required To Connect With Grounding Copper ...

Page 19: ...mpliance with standards and regulations Failure to comply with the local safety regulations VDE for DE SAA for AU Transport damage including painting scratch caused by rubbing inside of packaging during shipping A claim should be made directly to shipping or insurance company in this case as soon as the container packaging is unloaded and such damage is identified Failure to follow any all of the ...

Page 20: ...r location If SMILE T10 system is installed in a room it shall be located so that access to SMILE T10 is not obstructed by the structure of the building fixtures and fittings within the room SMILE T10 adopts natural ventilation The location should be clean dry and adequately ventilated The room s entry doors and panels shall open in the direction of egress and allow unobstructed access to the SMIL...

Page 21: ...he SMILE T10 is located on or within 300mm of the wall or structure separating it from the habitable room the barrier shall extend i 1000 mm beyond the vertical sides of the SMILE T10 ii 300 mm above the SMILE T10 and iii to the extent of the bottom of the SMILE T10 Please refer to Figure 12 Figure 12 Distancelimit of Installation to Neighboring Objects Where the top of the SMILE T10 is within 300...

Page 22: ...2 2 m above the floor or platform 2 2 Installation Figure 13 Unpacking the Battery Step 1 Take the battery out of the packaging box Note the packaging box must be placed in accordance with the marking direction the upward carton the other direction of the unpacking is wrong Figure 14 Removing Front Panel Step 2 Pull the buckle from the bottom right in the middle and pull the top two guide rods to ...

Page 23: ...irm the installation place at first Push the battery against the wall and confirm the location of the battery with a horizontal ruler Place the PE bag on the battery to block out the dust before drilling Please drill four holes two on each side directly on the wall at the marking positions of the brackets with an impact drill bit φ 8 0mm length 20cm and the depth of each hole should be about 7 cm ...

Page 24: ...ewdriver as Figure 17 shows M4856 S is stackable with maximum of 4 batteries in each row To install another battery repeat Steps 1 5 Figure 18 Unpacking the High voltage Control Box Step 6 Take the HV50056 out of the packaging box Pull out the top two guide rods and remove the front panel Remove the rear bracket from the HV50056 as shown in Figure 18 ...

Page 25: ...g position of HV50056 rear bracket the depth of the drilled hole should be 7cm 3 After the drilling is completed insert the expansion tube into the drilled hole and fix the rear bracket with a 10mm self tapping screw by using 10MM sleeve SW10 4 Fix the HV50056 box rear bracket with the flange nut and use a 7MM sleeve on the two L shaped brackets of the battery SW7 Note Place the PE bag on the batt...

Page 26: ...of the bracket A shall be placed at the same horizontal line with the rear bracket of HV50056 Figure 21 Installation of the Bracket A of the Inverter Step 9 Fix the inverter B bracket as shown in Figure 20 1 Find the positioning point and mark it 2 Use the impact drill drill φ10 0mm length 20cm to directly drill the hole in the marking position the depth of the hole is about 7cm ...

Page 27: ... Fix bracket B with the flange nut and use a 7MM sleeve on the two L shaped brackets of the battery SW7 Figure 22 Installation of the HV50056 and the Inverter Step 10 Please hang the HV50056 on the rear bracket of HV50056 and hang the SMILE T10 INV on the bracket B of the inverter Fix them with screws Hanging positions for the HV50056 Hanging Position for the Inverter ...

Page 28: ...27 55 2 3 Wiring Step 1 Before wiring please remove the front maintenance baffle of the batteries with a cross screwdriver Figure 23 Connection of Power Cables on Battery Side ...

Page 29: ...inside of the battery Figure 25 Power Cable Plug Connectors HV50056 Battery power cable connection sequence one side terminal shall go through the waterproof cap through the sealing ring through the joint of the battery fixed to the copper bar with M5 nut inside of the battery The plug connector on the other side shall be connected to the plug port of the HV50056 with the corresponding color When ...

Page 30: ...29 55 Figure 26 Connection of Communication Cables on Battery Side Step 3 Please connect the communication cables as referred in Figure 26 Figure 27 Communication Cables Terminal Resistance ...

Page 31: ...serted into the LMU port inside the HV50056 Note The communication cable can go directly through waterproof seal ing ring there is no need to make net cable on the spot Terminal Resistance Insert the terminal resistance into the last COM port of the last battery NOTES 1 To remove the waterproof connector it shall be rotated counterclockwise according to the installation procedure 2 Use a screwdriv...

Page 32: ...he AC auxiliary power cables should be connected to the AC auxiliary port on HV50056 and another side should be connected to the distribution box as shown in Figure 28 Figure 29 Connection of the Communication Cables on the Inverter Side Step 5 Connect the communication cable between HV50056 and the inverter take the inverter s own net cable out First remove the cover then pass the net cable throu...

Page 33: ...rproof cap should be tightened as shown in Figure 29 Figure 30 Connection of PV cables Step 6 Connect the PV MC4 connector to the PV ports of the inverter AU DE Figure 31 Connection of AC cables On Grid L1 L2 L3 N PE Back Up L1 L2 L3 N On Grid L1 L2 L3 N PE Back Up L1 L2 L3 N PE ...

Page 34: ...the corresponding terminal block position and then fix back the cover as shown in Figure 31 Figure 32 Earthing Point Step 8 As shown in Figure 32 the grounding position of the HV50056 and the inverter Figure 33 DIP Switch Definition Grounding position of HV50056 Grounding position of inverter ...

Page 35: ...6 to the farthest battery in sequence of 1 to N N is the number of the batteries which is min 4 and max 8 Note There should be no same ID number in one cluster Figure 34 Turning on the Switch Step 5 After wiring please open the front cover of HV50056 and turn on the molded case circuit breaker Figure 35 Installation of the front panels ...

Page 36: ... are two kinds of power meters ADL 3000 and ACR10R which users can choose from ADL 3000 three phase meter with or without CT ACR10R three phase meter with CT 2 4 1 Meter ADL 3000 If Applicable 2 4 1 1 ADL 3000 without CT without meter plug if applicable A PV meter will be applied in an AC hybrid system ...

Page 37: ...er Plug NOTE Meter 7 8 connect the RJ45 3 6 then RJ45 connect the Meter port on the control box 2 4 1 2 ADL 3000 without CT with meter plug if applicable Figure 37 ADL 3000 Connection without CT with Meter Plug A PV meter will be applied in an AC hybrid system ...

Page 38: ...r plug if applicable Figure 38 ADL 3000 Connection with CT without Meter Plug Note When connecting CTs pay attention to the current direction P1 should be nearest to the grid or the PV inverter A PV meter will be ap plied in an AC hybrid system ...

Page 39: ...er plug if applicable Figure 39 ADL 3000 Connection with CT with Meter Plug Note When connecting CTs pay attention to the current direction P1 should be nearest to the grid or the PV inverter A PV meter will be applied in an AC hybrid system ...

Page 40: ...10R Meter If Applicable Figure 40 ACR10R with CT Connection without Meter Plug Note When connecting CTs pay attention to CT arrow directions please refer to Figure 40 A PV meter will be applied in an AC hybrid system ...

Page 41: ...d 0001 Step 4 Click the Enter button and the password input is completed Step 5 Click the Enter button again to enter the address interface Step 6 Click the Enter button to enter the following interface press the up and down arrow keys to set the meter address the Grid meter DC AC and Hybrid system address is set to 001 and the PV meter AC and Hybrid system address is set to 002 Step 7 Click the E...

Page 42: ...ce press the up and down arrow keys and set no to YES to save the configuration 2 4 3 2 ACR10R Step 1 This is the initial interface of the meter click the Set button Step 2 Click the SETUP button Step 3 On the password input interface the code is 0001 confirm entering the setting interface Step 4 In the setting interface select Comm option enter the communication setting interface ...

Page 43: ...MCCB and the AC switch of HV50056 shows Step 2 Turn on the external On grid AC breaker Step 3 Turn on the PV switch DE PV switch on inverter AU external PV switch Step 4 If backup load is applied turn on the external Backup AC breaker 3 2 Switch off System shall be turned off in the correct sequence to avoid any damage Step 1 Remove the front panel of the inverter and HV50056 Step 2 If backup load...

Page 44: ...Item Name Status Description A Fault ON Fault OFF No Fault B Battery ON Battery communication is OK OFF Battery communication is lost C Normal ON System works normally OFF System is abnormal or warning D Internet ON System is communicated with server OFF System is not communicated with server I ...

Page 45: ...play the information of the inverter in this LCD screen 4 2 Setting Figure 42 Password Interface Step 1 Click setting and enter the password The installation s password is four digit password 1111 after the password is put in correctly you can enter into the main Setting interface administrator permissions Figure 43 Setting Menu Step 2 Click Function to enter function setting Figure 44 Function In...

Page 46: ...4856 S Figure 47 SOC Calibration Interface Step 6 Check SOC Calibration function set No Figure 48 CT Meter Option Interface Step 7 Choose CT Meter If you use a CT please enter the relevant CT ratio If you don t use CT please enter the ratio as 1 Figure 49 Grid Setting Interface Step 8 Click the Grid Function to set up relevant parameters about the grid Figure 50 Max Feed in rate Setting Interface ...

Page 47: ...ge set Enable here Figure 54 Force Charge Start Time Setting Step 13 Set the charge start time Figure 55 Force Charge End Time Setting Step 14 Set the charge start time Figure 56 Charging cut off SOC Setting Step 15 Set the charging cut off SOC Figure 57 Discharging cut off SOC Setting Step 16 Set the discharging cut off SOC Figure 58 Safety Setting Interface Step 17 Click Safety in the setting me...

Page 48: ...owing 3 parameters for manual mode IP Address IP address Subnet Mask Subnet mask Default Gateway Default gateway Automatic display one parameter MAC Address display MAC Address Figure 61 Date Time Setting Interface Step 20 Click Language to set language Figure 62 Date Time Setting Interface Step 21 Make sure all the following number is correct 4 3 EMS Communication Checking After wiring and EMS se...

Page 49: ... YES which means normal In a DC mode the Meter 2 status shows YES which means normal Then EMS can work normally 4 4 Assembling of the Front Panels Figure 67 Assembling of the Front Panels Step 1 Inverter part please unscrew the screws of bracket A and hang the front panel of the inverter onto Bracket B Fix the front panel to Bracket B with screws ...

Page 50: ...teries System Registration Installers who haven t yet registered need to click Register to visit the registration page Please refer to AlphaCloud Online Monitoring Webserver Installers User Manual which you can get from AlphaESS sales and get the license number from relevant sales from AlphaESS Log in to your installer account and choose Storage System Maintenance Install new system to register ne...

Page 51: ...torion SMILE T10 can also be carried out in the installer monitoring To do this follow the steps below Step 1 Please login in the installer account click the list of storage systems and enter the SN 5 1 1 Basic Information Step 2 After selecting the correct system enter System Setup interface Enter in the Basic Information and input below information Address Zip code Contact name E Mail address Cu...

Page 52: ...lly select the Other Information submenu and set the following parameter ACDC mode it should be set Time zone max feed in rate In some countries you must set the max feed in rate in according to the relevant regulation ...

Page 53: ...n this connection to our webserver The data produced prior to registration can be synchronized to the webserver Please use the following steps Step 1 Open the portal www alphaess com Step 2 Please fill in Username Password and click Login if you have already registered If not please register by filling in the following web form Figure 6 1 Monitoring Login Interface ...

Page 54: ...tion procedures Serial number EMS serial number please see the name plate of the inverter Username 5 15 letters numbers Note User name cannot be changed after first registration Password 5 15 letters numbers characters More detailed information is available in the online monitoring Web server User manual which can be downloaded from AlphaESS homepage ...

Page 55: ...54 55 Annex 7 1 Datasheet AlphaESS Storion SMILE T10 ...

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