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I_505_Aloxy Pulse Instruction Manual EN

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Aloxy Pulse v01

Instruction manual EN

EN

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Summary of Contents for Pulse v01

Page 1: ...I_505_Aloxy Pulse Instruction Manual EN 1 34 Aloxy Pulse v01 Instruction manual EN EN ...

Page 2: ...ast revision Jul 28 2020 Manufacturer Aloxy NV Sint Pietersvliet 7 2000 Antwerp Belgium TEL 32 472 18 33 31 info aloxy io www aloxy io Copyright 2019 by Aloxy NV Subject to changes without prior notice This document is protected by copyright and describes the specifications and usage of the device The content of this document whether whole or parts of it may not be copied or reproduced without pri...

Page 3: ...0 4 2 WARNING SYMBOLS ON THE DEVICE 11 4 3 LAWS AND DIRECTIVES 11 4 4 CONFORMITY WITH EUROPEAN DIRECTIVES 11 4 5 IMPROPER DEVICE MODIFICATIONS 11 4 6 USE IN AREAS SUBJECT TO EXPLOSION HAZARD 11 5 INSTALLATION AND COMMISSIONING 12 5 1 DIMENSIONS 13 5 2 INSTALLING MOUNTING 14 6 USAGE OF THE ALOXY PULSE 15 6 1 MOUNTING THE ALOXY PULSE TO AN INDUSTRIAL ASSET 15 7 INSPECTIONS AND MAINTENANCE 22 7 1 BAS...

Page 4: ...I_505_Aloxy Pulse Instruction Manual EN 4 34 9 TECHNICAL DATA 27 ...

Page 5: ...Words The following signal words as defined by the ANSI Z535 6 standard are used in this document DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION indicates a potentially hazardous situation whi...

Page 6: ...ocumentation This instruction manual includes specifications installation basic setup and configuration and maintenance and troubleshooting information for the ALOXY Pulse Do not install operate or maintain a ALOXY Pulse without being fully trained and qualified in valve and accessory installation operation and maintenance To avoid personal injury or property damage it is important to carefully re...

Page 7: ...ng your order to the shipping documents for correctness and completeness WARNING Using a damaged or incomplete device Risk of explosion in hazardous areas Do not use damaged or incomplete devices WARNING This product is intended for a specific temperature range and other application specifications Failure to adhere to these specifications could result in the malfunction of the product property dam...

Page 8: ... Pulse that are not expressly approved by the party responsible for compliance may void your authority to operate the device 3 1 Marking label The identification label of the Aloxy Pulse is attached to the bottom of the device Name plate dimensions 67 2 mm L x 15 6mm W European marking label 1 3 4 6 8 12 10 9 5 7 13 11 2 ...

Page 9: ...ic directives 4 FM CSA marking for hazardous area 5 Protection class 6 Permitted ambient temperature for the hazardous area of the corresponding temperature class 7 Product name type and year of manufacturing 8 Serial number Order code 9 Consult operating instructions 10 Waste instructions 11 Place of manufacture 12 Warning 13 Canadian Compliance Statement 14 Industry of Canada IC No 15 FCC ID 16 ...

Page 10: ...ats 3 3 Transportation and storage To guarantee sufficient protection during transport and storage observe the following Keep the original packaging for subsequent transportation CAUTION Insufficient protection during storage The packaging only provides limited protection against moisture and infiltration Provide additional packaging as necessary 3 4 Notes on warranty The contents of this manual s...

Page 11: ...n of the laws of the Member States relating to electromagnetic compatibility Atmosphère explosible ATEX 2014 34 EU Directive of the European Parliament and of the Council on the harmonization of the laws of the Member States relating to equipment and protective systems intended for use in potentially explosive atmospheres 4 5 Improper device modifications WARNING Improper device modifications Risk...

Page 12: ...a of the Aloxy Pulse device that can be scanned by an NFC reader or NFC enabled smartphone or tablet 2 Left LED Multi color LED light on the left side of the device allowing to give a light signal to the user 3 Left button Left push button for configuration and operation actions 4 Top shell of the enclosure of the Aloxy Pulse device 5 Bottom shell of the enclosure of the Aloxy Pulse device 6 Mount...

Page 13: ...iginal spare parts Observe all relevant installation and safety instructions described in the instructions for the device or enclosed with the accessory or spare part WARNING Mechanical impact energy In order to ensure the degree of protection of the housing IP69 protect the housing from mechanical impact energy ALOXY Pulse not greater than 2 Joule 5 1 Dimensions The Aloxy Pulse has the following ...

Page 14: ... have a diameter of 5 4mm and are positioned at a distance of 60mm 5 2 Installing mounting WARNING Before mounting the ALOXY Pulse Always wear protective clothing gloves and eyewear when performing any installation procedures to avoid personal injury or property damage Check with your process or safety engineer for any additional measures that must be taken to protect against process media ...

Page 15: ...acket Device damage The maximum torque of the mounting plate must not be exceeded 1 Nm 0 73 ft lb 6 Usage of the Aloxy Pulse 6 1 Mounting the Aloxy Pulse to an industrial asset The Aloxy Pulse is only intended for fixed installations and NOT for portable use Always follow EN IEC 60079 14 local regulations and local codes of practice when using the Aloxy Pulse The Aloxy Pulse can be attached to any...

Page 16: ...n NOTICE When the Aloxy Pulse should measure a certain motion for instance the motion of the hand wheel of a manual valve to monitor the valve s position make sure that the Aloxy Pulse device is attached to the moving part and follows the same motion as the part it is monitoring No other motions are allowed after installing the sensor NOTICE The following installation examples ensure a correct fix...

Page 17: ...movement detection and vibration monitoring Typical applications are manual valve position monitoring by attachment to a valve lever or a spoke of the valve wheel vibration monitoring of a tube asset tracking etc For cable tie use for instance ALOXY article ID 43361 186 047 CABLE TIE PLASTIC POLYAMIDE NYLON 6 6 UV RESISTANT 186X4 7 Tensile strength N 220 CAUTION Premature aging of the tie rap Only...

Page 18: ... method ensures good non intrusive fixation of the Aloxy Pulse to an asset suitable for instance for movement detection and vibration monitoring Typical applications are manual valve position monitoring by attachment to a valve lever or a spoke or outer ring of the valve wheel vibration monitoring of a tube etc C Installation using M5 bolts or screws on a flat surface NOTICE Device damage Torque o...

Page 19: ...et tracking of mobile vehicles attachment to a wooden surface etc It is best to use the following bolts and nuts LOW BULB HEAD of max SCREW WITH HEXAGON SOCKET ISO 7380 1 STAINLESS STEEL A2 M5X10 SELF LOCKING HEXAGON NUT WITH PLASTIC WASHER DIN 985 STAINLESS STEEL STAINLESS STEEL A2 M5 k max 2 75 never more than 3 5mm D Installation on a flat metallic surface using two magnets CAUTION The magnet m...

Page 20: ... ITN 25 M5 magnet Strength ca 14 kg ca 137 N E Installation on a surface using double sided foam sticker This method ensures fair non intrusive fixation of the Aloxy Pulse to a flat asset surface suitable for instance for movement detection and temperature monitoring Typical applications are asset tracking temperature monitoring around a motor etc F Installation using an external metal bracket on ...

Page 21: ...irmly attached on the asset and does not move when putting force in any direction Position the Aloxy Pulse device on top of the mounting bracket slightly to the left side so the hooks below the Aloxy Pulse device align within the mounting bracket a Slide the Aloxy Pulse device to the right side until it locks in position b Check that the edges of the Aloxy Pulse device perfectly align with the edg...

Page 22: ...on the marking label The use of non original batteries can cause serious injuries Personal injury and property damage can result from fire or explosion if the battery pack is subjected to heat above 100 C 212 F Battery packs should be stored in a cool dry and ventilated area for maximum life storage should not exceed 30 C 86 F WARNING Impermissible repair of the device Repair must be carried out b...

Page 23: ...lastic surfaces with a dry cloth Prevent electrostatic charging in hazardous areas 7 3 Battery replacement An empty battery in the Aloxy Pulse can be replaced by a fully charged one USE ONLY THE FOLLOWING BATTERIES ON THE ALOXY PULSE v01 ALOXY partnumber T36851CCC ALOXY partnumber E36850CCC To do so the Aloxy Pulse device must be opened to access the battery compartment Remove the Aloxy Pulse devi...

Page 24: ...he Aloxy Pulse avoid touching the electronic circuits and the green PCB Printed Circuit Board to avoid damage Always ensure you are discharged of static electricity by wearing for instance an antistatic wrist strap band Lift the battery from its support in the top shell Unplug the battery connector from the PCB Printed Circuit Board connector without removing the PCB from the top shell ...

Page 25: ...e battery to the PCB is positioned on top of the battery i e on the opposite side of the PCB to ensure correct operation of the Aloxy Pulse device Position the new battery on the support in the top shell and close the Aloxy Pulse again by repositioning the bottom shell on top Close the device by the 4 original screws using a calibrated torque screwdriver with Torx T10 head according to the table 7...

Page 26: ...rding gasket The Aloxy Pulse is ready for operational use and can be positioned in its mounting bracket as explained in the previous chapter step 3 8 Disposal Devices described in this manual should be recycled They may not be disposed of in the municipal waste disposal services according to the Directive 2012 19 EC on waste electronic and electrical equipment WEEE Devices can be returned to the s...

Page 27: ...oHS 2011 65 EU ALOXY_D_400_Declaratio n of Conformity ALOXY Pulse v01 docx Electrical Classification FM Canada and USA Intrinsically Safe resp Non incendive ATEX Intrinsically Safe IECEx Intrinsically Safe NA Ex Intrinsic safety i IS for GAS zone 1 Temp range 40 C Ta 70 C 40 to 158 F ATEX IECEx II 2G Ex ib IIC T4 Gb DEKRA 19ATEX0032 Ex ib IIC T4 Gb IECEx DEK 19 0016 cFMus Non incendive Class I Div...

Page 28: ...EE 2011 65 EU RoHAS 2012 19 EU Enclosure Reference Mounting position Horizontal or vertical NA Demensions L x H x W 88 5 x 50 3 x 41 2 mm NA Weight With PCB and power supply approx 150gr 5 3oz NA Battery approx 50gr 1 8oz NA Lithium content 2 2 gr 0 078oz NA Materials Top shell Softpart yellow TPE yellow conductivity 285Mohm Kraiburg HTC8797 137 Softpart black Nylabond TE ESD RTP C146255B1Black Ha...

Page 29: ...from its surroundings on average 2 8 However this moisture is not crystallization water in the plastic itself but chemically bonded H2O groups in the molecular structure This makes the plastic flexible and resistant to breakage even at temperatures as low as 40 C As per UL 94 PA has a flammability rating of V2 to V0 NA TPE general information Main Characteristics Excellent flexural fatigue resista...

Page 30: ...r minute Pressure 30 kPa at distance of 3 m ALOXY IP68 5m for 60 minutes ALOXY IP69 Powerful high temperature water jets Protected against close range high pressure high temperature spray downs Specimens rotate slowly on a turntable from 4 specific angles Test duration Fixture 30 sec in each of 4 angles 2 min total Water volume 14 16 litres per minute Pressure 8 10 MPa 80 100 bar at distance of 0 ...

Page 31: ...er UV light material tends to become yellowish with reduced shining however this effect is only minimal as the Aloxy material is already yellow The material came from a bright colour to a more fade tone on the Greyscale of 2 5 After testing there is no oil bleed out no stickiness and no blooming after 3 200 hours of aging As expected there appear slight surface cracks however the material stays in...

Page 32: ...t temperature NFC ISO IEC 15693 AFI Application Family Identifier LED s Green 2X Red 2X Wireless communication Reference Communication protocol DASH7 Appliance protocol v1 2 D7A Specification Version 1 2 LoRaWAN class A EU and USA NA Wireless Signal 868MHz 915MHz Maximum 10 dBm NA Wireless Classifications Class A digital device complies with part 15 of the FCC Rules Contains FCC ID LW2RM2510 Conta...

Page 33: ...erence Ambient conditions For use indoors and outdoors NA Ambient temperature In hazardous areas observe the maximum permissible ambient temperature corresponding to the temperature class NA Permissible ambient temperature for operation Permissible ambient temperature for operation 40 to 70 C 40 112 F NA Relative humidity 0 100 NA IEC 61010 Compliance Meets Pollution Degree 3 NA Altitude Rating Up...

Page 34: ...user manual carefully It is an integral part of the described equipment and must be available at all times Trademarks All names identified by are registered trademarks of ALOXY NV The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner Disclaimer of Liability We have reviewed the contents of this publica...

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