Allstar Gate Star 6000 Installation And Owner'S Manual Download Page 9

TOOLS REQUIRED 

The following tools and materials are required for a proper installation of the GS6000.  The listing below is minimum list 
and not meant as definitive, allow experience to dictate if a task can be better accomplished with a different tool. 
 
1.  Wire cutter, stripper and crimping tools.  (For attaching accessory equipment to the control box barrier strip.) 
 
2.  A #2 Phillips Head screw driver for removing the screws to the High Voltage cover.  
 
3.  Medium standard straight blade screw driver for the terminal strip screws. 
 
4.  Very small blade screwdriver. (For adjusting the potentiometer on the Logic and Power board.) 
 
5.  Electric arc welder or an electric drill with a 3/8" bit.  (For attaching Arm Bracket to the Gate.) 
 
6.  Several feet of #18 or #22 gauge insulated multistrand wire.  (For connecting accessory equipment to the control 
box terminal strip, and for limit switch control wires.) 
 
7.  Four 1/2" diameter concrete anchor bolts with hex nuts, flat washers and lock washers.  (For attaching the GS6000 
to the concrete pad.) (Not Included) 
 
8. Concrete drill and bit.  (To drill mounting holes for concrete bolts.) 
 
9. Multimeter.  (To test line voltage and other measurements as necessary.) 
 
10. Small level.  (To level GS6000 at installation.) 
 
11. Hex Key set (5/16” and 1/8” hex key specifically needed) 
 
11. Torque Wrench and 1-5/8” Socket 

C:

 INSTALLING THE OPERATOR 

PLACING THE GS6000 OPERATOR

 

 

Remove the turret cover and rain seal from the shaft of the 
GS6000.  SAVE THEM! 

 Next, remove the cover from the GS6000 

by removing the 5/16 inch diameter bolts on each side of the unit 
and set them aside.  

SAVE THEM! 

  The operator cover, rain seal 

and turret cover are to be re-installed in reverse order of removal at 
the completion of the installation.   
The recommended procedure for attaching the GS6000 to the 
concrete pad is first to locate and drill the hole for the mounting hole 
nearest to the gate post.  Locate this hole by referring to Figures 5 
and 6 (Page 6) and Figure 8 (Page 10).  Figure 5 features an aerial 
view of the operator footprint and concrete pad outline for a 

left

-

hand mounted GS6000 operator with gate.  Figure 6 features an 
isometric view of a 

left-

hand mounted GS6000 operator with gate.  

Figure 8 features an aerial view of a 

right-

hand mounted GS6000 

operator with gate and an isometric view of the gate arm assembly in 
a exploded fashion .  All dimensions are applicable to either the left-
hand or right-hand views, transpose them as necessary to your 
particular installation.  

Ensure the operator is placed on the 

concrete pad such that the center of the output shaft is 42” 
vertically and 16” horizontally away from the gate center 
hinge point, as illustrated in Figure 5.  These are the 
critical dimensions for this part of the installation.

 

After drilling, place an anchor bolt in the initial hole, then reset the 
operator mounting hole over that bolt.  Measure, re-measure, align, 
mark and drill the remaining three holes, again referring to Figures 
5, 6 and 8.  This can be accomplished with the operator in place or 
moved temporarily to the side if desired. 
 

Before tightening the concrete anchor bolts, make sure the GS6000 
is level.  If any corners of the GS6000 are resting above the concrete 
pad, flat washers may be inserted under the frame rails.   With the 
operator sitting level on the concrete pad, place the anchor flat 
washers, lock washers and nuts on the anchor bolts and tighten 
securely. 
If 1/2" diameter anchor bolts are used, the 3/4" mounting holes on 
the GS6000 will allow some adjustment for desired alignment.   

  

 

TO REVIEW:  Make sure the correct position of the GS6000 from 
the center line of the gate hinge pivot point to the center line of the 
GS6000 output shaft is in accordance with the drawing of Figure 5. 

 
INSTALLING THE GS6000 ARM

 

 

Temporarily locate the Gate Bracket on the gate with C-clamps 
or by tack welding.  The gate bracket is installed to the gate so 
the gate arm will be level when connected to the GS6000 output 
shaft.  See Figure 6 on page 6 and Figure 8 on page 10 for 
positioning of the Gate Bracket.  The 28-3/4” dimension as 
referenced in Figure 6 assumes a pad height of 3” above ground. 
Adjust the placement of the gate bracket on the gate at such a 
height that corresponds with the height of the concrete pad (add 
to the 28-3/4” dimension if the pad is higher than 3”, subtract if 
lower.  

The 40” horizontal dimension referenced in 

Figure 8 and the 28-3/4” dimension referenced in 
Figure 6 are the critical dimensions for this part of the 
installation.  

Again this is a temporary placement, the gate 

bracket will be permanently mounted after the gate arm is 
assembled and installed.  Move the gate to it’s fully closed 
position and temporarily immobilize the gate in that position. 

Summary of Contents for Gate Star 6000

Page 1: ...fety Requirements for Vehicular gate operators GATE STAR 6000 Model GS6000 Heavy Duty Commercial Vehicular Swing Gate Operator READ THIS MANUAL CAREFULLY BEFORE INSTALLATION OR USE SAVE THESE INSTRUCT...

Page 2: ...s throughout this manual are there to protect you and your equipment Pay close attention to these boxes as you follow the manual WARNING Indicates a MECHANICAL hazard of INJURY OR DEATH Gives instruct...

Page 3: ...is activated before the Torque Limiter slips will depend upon the tightness of the adjustment of the Torque Limiter This adjustment will be explained in the final check out of the GS6000 Connections...

Page 4: ...n to eliminate potential hazards For ORNAMENTAL GRILL TYPE GATES or any other type of open gate where a handhold or toehold may be achieved injuries may occur when people put arms through the openings...

Page 5: ...TS AND PULLEYS when the operator cover is removed Apply power to the operator only when instructed to do so When the GS6000 cover is removed high voltage is exposed in the control box area EVEN IF THE...

Page 6: ...LOOPS If Vehicle Detectors are to be used with the GS6000 the Loops to be buried in the drive should be installed during the site preparation phase of the installation Proper placement of the Vehicle...

Page 7: ...UST BE HEAT AND WATER RESISTANT CROSS LINK POLYETHYLENE INSULATED TYPE XLPE IS BEST RHW IS O K DO NOT USE ANY PVC INSULATED WIRE PVC insulation will absorb moisture that may affect Detector operation...

Page 8: ...00 VOLT AMPERE WATT TRANSFORMER MUST BE USED Operating from a three 3 phase line will require the use of a 230 VAC rated GS6000 CHECK THE OPERATOR PRODUCT LABEL The GS6000 rated for 230 VAC may be ope...

Page 9: ...with gate and an isometric view of the gate arm assembly in a exploded fashion All dimensions are applicable to either the left hand or right hand views transpose them as necessary to your particular...

Page 10: ...assembly into the outer through hole on the crank arm see Figure 10 Action C The release handle bolt assembly is inserted such that it points away from the gate Place the 3 8 internal tooth lock washe...

Page 11: ...l installation the torque limiter adjustment nut is still loosened if resetting use the OPEN CLOSE and STOP buttons to place the operator into position Temporarily immobilize the gate in this FULLY CL...

Page 12: ...st lightning strikes attempt to enter an appliance through the power lines Effective protection requires that the surge current from the lightning strike be shunted to ground This must be done without...

Page 13: ...iary equipment devices must be of the type that require both sides of the transformer supplying power be floating and not grounded The GS6000 auxiliary equipment low voltage power terminals 1 2 is not...

Page 14: ...losing the gate In general two wires or terminals are provided by the device to operate the gate Follow the manufacturers instructions on locating these connections If one of the connections at the de...

Page 15: ...ng first physically mount the device according to the manufact urer s instructions Follow Figure 16C for connections to the GS6000 terminal strips Ensure the device power is s u p p l i e d separately...

Page 16: ...s on a limit will prevent operation in that direction Continuous signal required to move the gate when in the alarm mode SWITCH 1 ON Gate does not respond to pushbutton input when in the normal mode C...

Page 17: ...tput mode and could be coupled to and would control a Secondary control board box APPLYING POWER TO THE GS6000 PRE POWER CHECK LIST Before applying power to the GS6000 for the first time go through th...

Page 18: ...o Terminal 4 Radio Open Radio Open light is ON Motor Open light is ON 6 Remove wire from Terminal 4 Radio Open Radio Open light goes OUT Motor Open light stays ON 7 Connect to Terminal 8 Stop Both Mot...

Page 19: ...CH LIGHT IS ON TURN OFF THE MAIN POWER SWITCH IF THE GATE HITS THE MECHANICAL LIMIT AND THE LIMIT SWITCH LIGHT DOES NOT COME ON THE LIMIT CAM OR THE STOP WILL NEED TO BE READJUSTED If the gate stops s...

Page 20: ...E TRY ADJUSTING THE POTENTIOMETERS SEVERAL TIMES BY SMALL INCREMENTS TESTING THE OVERLOAD BY STRIKING THE GATE WITH YOUR PALM IN BOTH DIRECTIONS OF TRAVEL REPEAT THIS TEST UNTIL YOU ARE SATISFIED YOU...

Page 21: ...DESCRIPTION 10 CLOSE PHOTO CONT Momentary or continuous signal 12 OPEN EDGE Momentary or continuous signal This input is active only when referenced to the opening direction it has no effect on the g...

Page 22: ...ur gate system Read and follow all instructions for each of the components of your unique system Ensure that all instructions for mechanical components safety features and the Allstar GS6000 are avail...

Page 23: ...prevent injury or entrapment Loop detectors may be installed to detect vehicular traffic and prevent vehicular damage MAINTAIN THE GATE AND GATE HARDWARE A damaged gate or one that cannot be easily op...

Page 24: ...ate to begin moving in the Open direction If the gate is moving in an Open direction an Open Non Contact Sensor Open Contact Sensor input or an Open Overload activation will cause the gate to stop pau...

Page 25: ...cover Action B Slide the turret cover down the gate arm an appropriate length to complete Actions C D Action C Rotate the release handle 180 degrees away from the gate arm assembly Action D Pull the r...

Page 26: ...OPERATOR EXPLODED VIEW 26 Figure 24 GS6000 Exploded View 008029 006043 111673 112539 010172 112485...

Page 27: ...107307 Screw 10 24 x 3 8 HX SL WA T F SS 110132 Receptacle Duplex Outlet Switch 120 VAC 111673 Control Box GS6 HDSWG 111674 Control Box Bottom GS6 HDSWG 111725 Socket Octal 11 Pin DIN Panel Mounting 1...

Page 28: ...the goods The goods must be returned with complete identification with copy of proof of purchase freight prepaid and in accordance with Allstar s instructions or they will not be accepted In no event...

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