Allmand Mine Spec Installation Instructions Manual Download Page 4

Zettler Relay 

Disconnection Detail

7. 

Cut off and discard the female spade terminal from the 

wire that was connected to the Zettler relay.  Strip off 

the appropriate amount of wire insulation and crimp a 

yellow fork terminal  (

F

, Figure 5, Ref. 7) onto the wire.

8.  Loosen the screw on AC post 1 of 725 light relay 1 and 

connect the new fork terminal on the wire (

G

, Figure 

6a-b) removed from either Zettler relay 1 or 2 into the 

post.  Tighten down the screw onto the fork terminal.  

5

4b

9.  From the kit contents, locate and select either the 

black 10 AWG wire (

H

, Figure 7, Ref. 5) that matches 

the color of the wiring from Zettler relay 2 or the red 10 

AWG wire (Ref. 4) that matches the color of the wiring 

from Zettler relay 1.  Cut the selected 10 AWG in half, 

and strip the ends of the cut wires.  On one of the cut 

wires crimp a yellow fork terminal (

I

, Figure 7, Ref. 7) 

on one of the ends.  Set aside the other cut wire as it 

will be used in Step 16.

F

10.  Install the stripped end of the black wire (

J

, Figure 

8) with the new fork terminal into an open port of 

Distribution block 2.  If wire is red, install wire into 

Distribution block 1 (Not shown).  If a port is not open 

select a larger port to install with another wire.  To 

install in the distribution block loosen the set screw for 

the port that stripped end of the wire will be inserted 

in.  Make sure all the bare wire strands are in the port.  

Tighten the set screw in the distribution block.

E

4

www.allmand.com

6a

Zettler Relay 2

725 Relay 

Connection Detail

6b

G

725 Relay 1

725 Relay 1

G

7

H

I

Not for  

Reproduction

Summary of Contents for Mine Spec

Page 1: ...ll rights reserved Part No 114144 Revision A es Instrucciones de instalaci n Kit para servicio de repuesto de rel s Zettler por rel s 725 de fase nica de 4 luces para Maxi Lite II fr Instructions d in...

Page 2: ...before installing the kit WARNING Burn Hazard Contact with hot surfaces of the engine and lamps could result in death or serious injury Always keep clear of the engine lamps and other hot areas of the...

Page 3: ...shown in Figures 3b and 3c Refer to these figures for relay disconnection and connection points 3a 3b 3 en English 3c DC Post 2 DC Post 1 AC Post 2 AC Post 1 DC Ground Spade DC Power Spade 725 Relay D...

Page 4: ...the wiring from Zettler relay 1 Cut the selected 10 AWG in half and strip the ends of the cut wires On one of the cut wires crimp a yellow fork terminal I Figure 7 Ref 7 on one of the ends Set aside t...

Page 5: ...Figure 10a b that is leading from the relay to light switches 2 and 4 If working from Zettler relay 1 locate wire from light switches 1 and 3 Remove the two screws M Figure 10a the 12 AWG wire and bu...

Page 6: ...st Tighten down the screw onto the fork terminal Zettler Relay Disconnection Detail 11 O Zettler Relay 2 12 P 6 www allmand com 13 725 Relay 1 Q 16 Take the cut 10 AWG wire R Figure 14 that was set as...

Page 7: ...the Zettler relay Strip off the appropriate amount of wire insulation and install wire X Figure 17 into a 3 pin lever lock Y Figure 17 Ref 10 from the kit contents Zettler Relay Disconnection Detail...

Page 8: ...e terminal from the wire that was connected to the Zettler relay Strip off the appropriate amount of wire insulation and install wire EE Figure 21 into a 3 pin lever lock FF Figure 21 Ref 10 from the...

Page 9: ...alled in Step 24 23a 725 Relay 2 II 725 Relay 1 II 725 Relay Connection Detail 23b I I 725 Relay 2 725 Relay 1 JJ 27 Check and make sure all connections are secure and tightened 28 The wiring is now c...

Page 10: ...muerte o lesiones graves Apague la unidad antes de instalar el kit ADVERTENCIA Peligro de quemaduras El contacto con las superficies calientes del motor y de las l mparas podr a provocar la muerte o l...

Page 11: ...existentes Consulte estas figuras para ver los puntos de conexi n y desconexi n de los rel s 3a 3b 3 es Espa ol de Am rica Latina 3c Borne de CC 2 Borne de CC 1 Borne de CA 2 Borne de CA 1 Pala de co...

Page 12: ...ado de 10 AWG por la mitad y pele los extremos de los cables cortados En uno de los cables cortados encaje un terminal de horquilla amarillo I Figura 7 Ref 7 en uno de los extremos Coloque aparte el o...

Page 13: ...erruptores de luz 2 y 4 Si trabaja desde el rel Zettler 1 ubique el cable de los interruptores de luz 1 y 3 Retire los dos tornillos M Figura 10a el cable de 12 AWG y la barra de laminilla N Figura 10...

Page 14: ...la Rel Zettler Detalle de desconexi n 11 O Rel Zettler 2 12 P 6 www allmand com 13 Rel 725 1 Q 16 Tome el cable de 10 AWG cortado R Figura 14 que separ en el Paso 9 y encaje un terminal de horquilla a...

Page 15: ...ad adecuada de aislamiento del cable e instale el cable X Figura 17 en un conector de palanca de 3 clavijas Y Figura 17 Ref 10 del contenido del kit Rel Zettler Detalle de desconexi n 16b W Rel Zettle...

Page 16: ...ado al rel Zettler y des chelo Pele la cantidad adecuada de aislamiento del cable e instale el cable EE Figura 21 en un conector de palanca de 3 clavijas FF Figura 21 Ref 10 del contenido del kit Rel...

Page 17: ...l en el Paso 24 23a Rel 725 2 II Rel 725 1 II Rel 725 Detalle de conexi n 23b II Rel 725 2 Rel 725 1 JJ 27 Revise todas las conexiones para asegurarse de que est n en su lugar y firmemente apretadas 2...

Page 18: ...TISSEMENT Danger de br lure Le contact avec les surfaces chaudes du moteur et des feux peut entra ner des l sions corporelles graves voire la mort Toujours rester loign du moteur des feux et des autre...

Page 19: ...r s sur les Figures 3b et 3c Veuillez vous r f rer ces figures pour les points de d connexion et de connexion du relais 3a 3b 3 fr Fran ais Canada 3c Borne CC 2 Borne CC 1 Borne CA 2 Borne CA 1 Borne...

Page 20: ...e fil 10 AWG s lectionn et d nudez les extr mit s des fils coup s Sur un des fils coup s sertissez une cosse fourche jaune I Figure 7 R f 7 sur une des extr mit s Mettez de c t l autre fil coup qui se...

Page 21: ...rs d clairage 2 et 4 Si vous travaillez depuis un relais Zettler 1 trouvez le fils provenant des interrupteurs d clairage 1 et 3 Retirez les deux vis M Figure 10a le fil 12 AWG la barre omnibus N Figu...

Page 22: ...ais Zettler D tails de d connexion 11 O Relais Zettler 2 12 P 6 www allmand com 13 Relais 725 1 Q 16 Prenez le fil 10 AWG coup R Figure 14 mis de c t l tape 9 et sertissez une cosse fourches jaune S F...

Page 23: ...solant de fil et installez le fil X Figure 17 dans un blocage de levier 3 broches Y Figure 17 R f 10 que vous trouverez dans le contenu de la trousse Relais Zettler D tails de d connexion 16b W Relais...

Page 24: ...i tait connect e au relais Zettler D nudez la bonne quantit d isolant de fil et installez le fil EE Figure 21 dans une serrure de levier 3 broches FF Figure 21 R f 10 que vous trouverez dans le conten...

Page 25: ...all lors de l tape 24 23a Relais 725 2 II Relais 725 1 II Relais 725 D tails de connexion 23b II Relais 725 2 Relais 725 1 JJ 27 V rifiez que toutes les connexions sont s res et serr es 28 Le c blage...

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Page 28: ...N o t f o r R e p r o d u c t i o n...

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