Copyright © 1998 General Motors Corp.
E–19
W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L
APPENDIX E — CONNECTOR PART NUMBERS, TERMINAL PART
NUMBERS, TOOL PART NUMBERS, AND REPAIR INSTRUCTIONS
1–5.
PACKARD METRI-PACK 280 SERIES CONNECTORS — PUSH-TO-SEAT (DDR)
A.
Connector/Terminal Repairs
B.
Terminal Removal
1. Remove secondary lock from back of connector (Figure E–5, View C). (Use a small screwdriver or
pick in the slots on each side of the connector.)
2. Insert remover tool J 38125-13 into open (front) end of connector at terminal to be serviced
(Figure E–3, View A).
3. Push the lock tang of the terminal straight and pull wire and terminal out the back of connector.
4. If the terminal is to be replaced, cut terminal between core and insulation crimp (this minimizes
wire length loss).
C.
Terminal Crimping
1. Strip wire to approximately 6.0 ± 0.25 mm (0.24 ± 0.01 inch).
2. Insert terminal into crimping tool (Figure E–5, View D), anvil “2.”
3. Slightly close crimping tool to hold the terminal steady.
4. Align the terminal with its position in the connector and insert wire so that the stripped portion of
the wire is in the core crimping area and the insulated portion of the wire is in the insulation
crimping area (Figure E–5, View B).
5. Crimp the stripped section of the wire (Figure E–5, View D).
6. Remove the terminal from the crimping tool.
7. Use a pair of needle nose pliers, if necessary, to start the bend on the insulation crimp wings
(Figure E–5, View D).
8. Crimp the insulated section of wire using anvil “A” of the crimpers shown (Figure E–5, View D).
9. Remove the terminal from the crimping tool.
Crimping Tool
Wire Crimp
Insulation Crimp
Remover Tool
J 38125-7
Anvil “2”
Anvil “A”
J 38125-13
Use
Description
P/N
Diagnostic
Connector
12048105
Connector
Terminal
Secondary Lock
Cover
12034046
12020219
12048107
