Allison Transmission 1000 EVS, Service Manual

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xii Copyright © 2004 General Motors Corp.
1000 AND 2000 PRODUCT FAMILIES SERVICE MANUAL
LIST OF FOLDOUT ILLUSTRATIONS
(Back of Service Manual)
CROSS-SECTION VIEWS
Foldout
1 1000 Product Family
2 2000 Product Family
3 2000 Product Family with Park Pawl
4 1000 Product Family Direct Mount with Transfer Case Adapter
EXPLODED VIEWS
5A SAE No. 3 Torque Converter Housing with Integral Cooling Ports
5B SAE No. 2 Torque Converter Housing with Manifold
5C SAE No. 3 Torque Converter Housing with Manifold
5D Direct Mount—Torque Converter Housing
6 Converter Housing/Front Support Module, Rotating Clutch Housing, and C3 Clutch Components
6A Converter Housing/Front Support Module Components
7 Front Support Module Components
8 Main Pump Assembly Components
9 Front Support Assembly Components
10 Rotating Clutch Assembly Components
11 Oil Pan and Suction Filter Components
12 Main Housing Components
13 C4 and C5 Clutch Components
14,A P1 Planetary Module, P2 Planetary Module, and Main Shaft Components
14,B P2 Planetary Module Components
14,C P3 Planetary Module
15,A P1 Planetary Carrier Assembly Components
15,B P2 Planetary Carrier Assembly Components
16,A P3 Planetary Assembly, Output Shaft, C5 Piston Return Assembly, and Park Pawl Components
16,B Rear Cover Assemblies
17
P3 Planetary Carrier Assembly
18A Rear Cover Assembly Components, 10 x 3
18B Rear Cover Assembly Components, Non-Park Brake
18C Rear Cover Assembly Components, Transfer Case
18D Rear Cover Assembly Components, 9 x 3
19A Control Valve Assembly Components
19B Shift Valve Body Assembly Components
19C Main Valve Body Assembly Components
19D Modulated Main Valve Body
20 Vent Hose and Yokes/Flanges
21 1000 and 2000 Product Families Hydraulic Schematic—Neutral/Park
22 1000 and 2000 Product Families Hydraulic Schematic—First Range
23 1000 and 2000 Product Families Hydraulic Schematic—Second Range
24 1000 and 2000 Product Families Hydraulic Schematic—Third Range
25 1000 and 2000 Product Families Hydraulic Schematic—Fourth Range
26 1000 and 2000 Product Families Hydraulic Schematic—Fifth Range
27 1000 and 2000 Product Families Hydraulic Schematic—Reverse (With N04 Software and Later)
28 1000 and 2000 Product Families Hydraulic Schematic—Reverse (Prior to and Including N04 Software)
29 1000 and 2000 Product Families Hydraulic Schematic—Default Reverse (“Limp Home”)
30 1000 and 2000 Product Families Hydraulic Schematic—Default Forward (3rd Range “Limp Home”)