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Table of Contents - 495 & S495 Loader

Table of Contents

Introduction .................................................................................................................................4

• 

Terminology .....................................................................................................................4

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Hydraulic (Hose Kit) .........................................................................................................5

Specifications ...............................................................................................................................6

Safety ............................................................................................................................................8

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Safety ................................................................................................................................8

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General Safety ..................................................................................................................9

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Installation ........................................................................................................................9

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Safety Decals ..................................................................................................................10

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Important Precautions ................................................................................................... 11

Operation ...................................................................................................................................12

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Operation ........................................................................................................................12

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Operating Suggestions for Loading .............................................................................13

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Operating Suggestions for Backfilling .........................................................................14

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Attaching the Loader to Your Tractor .............................................................................15

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Removing the Loader from Your Tractor .......................................................................17

General Instructions ..................................................................................................................19

TSL General Note and Instructions ..........................................................................................20

Troubleshooting .........................................................................................................................22

 

Maintenance ..............................................................................................................................21

Lubrication .................................................................................................................................21

Bolt Torque .................................................................................................................................25

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Checking Bolt Torque .....................................................................................................25

Parts ............................................................................................................................................26

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Sub Frame Assembly and Parts List .............................................................................26

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Main Frame Assembly and Parts List ...........................................................................28

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Hydraulic Plumbing Assembly and Parts List ..............................................................30

Assembly ....................................................................................................................................32

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Hydraulic Cylinder Assembly ........................................................................................32

Pre-delivery Check List ..............................................................................................................33

Warranty .....................................................................................................................................34

 

Manufacturer’s statement:

 for technical reasons Buhler Industries Inc. reserves the right to modify 

machinery design and specifications provided herein without any preliminary notice.
 Information provided herein is of descriptive nature. Performance quality may depend on soil fertility,  
applied agricultural techniques, weather conditions and other factors.

Summary of Contents for 495

Page 1: ...Operator and Parts Manual 122011 P3690 Loader Models 495 S495 ...

Page 2: ......

Page 3: ... 20 Troubleshooting 22 Maintenance 21 Lubrication 21 BoltTorque 25 Checking BoltTorque 25 Parts 26 Sub Frame Assembly and Parts List 26 Main Frame Assembly and Parts List 28 Hydraulic Plumbing Assembly and Parts List 30 Assembly 32 Hydraulic Cylinder Assembly 32 Pre delivery Check List 33 Warranty 34 Manufacturer s statement for technical reasons Buhler Industries Inc reserves the right to modify ...

Page 4: ...ilable to match all tractor brands which adds resale value and visual appeal Keep this manual handy for frequent reference All new operators or owners must review the manual before using the equipment and at least annually thereafter Contact your Allied by Farm King Dealer if you need assistance information or additional copies of the manual Visit our website at www buhlerindustries com for a comp...

Page 5: ...operated by an external OC or CC valve that is powered from the tractor remotes Hose Kit C Loader operated by an external valve that is plumbed into the tractor hydraulic system Consists of 4 hoses leading from loader tubing to external mounted valve plus the necessary fittings hoses and adapter blocks if necessary to tap into tractor hydraulic system Use valve type shown with hose kit C ...

Page 6: ...6 Specifications 495 S495 Loader Specifications ...

Page 7: ...erall height in carry position 70 7 5 9 R Rollback angle at full height 102 1 Calculated breakout force 2500 lbs with 2 5 lift cylinders Calculated lift capacity 2075 lbs with 2 5 lift cylinders Notes 1 Calculated values assume 2500 psi lift cylinder pressure 2 Breakout force estimated as per ASAE S301 2 4 1 2 net payloud applied at cutting edge 3 Lift capacity estimated a per ASAE S301 2 4 1 1 ne...

Page 8: ...ended precautions The safety alert symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Caution The caution symbol indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices Warning The Warning Symbol indicates a potentially hazardous situation that if not avoided could result in death or serio...

Page 9: ...seat on the tractor Keep tractor on solid ground Loose fill rocks and holes can be dangerous for loader operation or movement Never operate a loader with frayed or damaged hoses or leaking fittings Add ballast as required to ensure 25 of gross vehicle weight is transferred to the rear axle Space rear tires as recommended by tractor manufacturer Maximize width for high lift applications Do not rais...

Page 10: ...10 Safety 495 S495 Loader Safety Decals ...

Page 11: ...11 Safety 495 S495 Loader Important Precautions ...

Page 12: ...risk of roll over The smaller the tractor is the easier it will roll We recommend that weight be added to rear tires with liquid or by the installation of rear wheel weights Where additional weight is required a counterweight box can be fabricated for tractors with three point hitches Extra weight can also be added by the use of a heavy implement mounted to the three point hitch A roll over protec...

Page 13: ...ng to turn tractor while loading bucket can cause damage to both the loader and tractor Operation 495 S495 Loader Note Bottom surface of bucket is parallel to line on motion Work both levers back to direct pressure to both cylinders Combined action of lift and bucket cylinders increases loading efficiency A straight bottom offers more resistance to lift To increase loading efficiency Minimize angl...

Page 14: ...ficult to maintain a level grade When backfilling approach pile with a flat bucket Leave dirt in bucket Dumping on each pass wastes time Backgrade work surface with a loaded bucket Release all pressure on lift cylinders so full weight of bucket is scraping ground Use heel of bucket DOTHIS Warning Do not use loader as battering ram Operating Suggestions for Backfilling ...

Page 15: ...ift cylinders may have to be extended slightly so that the subframes can clear the front axle Do not extend the cylinders more than is required On self leveling loaders the bucket will dump at the same time the loader is raised Therefore Operate both hydraulic levers together 4 Drive the tractor ahead until the subframe is past the front axle and the front hook is close to mounting boss Check fron...

Page 16: ... will have to be tightened after positioning the hook directly over the mounting boss most rearward position 9 Raise the loader and lock the support stand tubes in the up position When mounting for the first time raise the loader slowly and check to make sure that the hoses do not bind or become pinched in all positions Work the loader and bucket up and down to work out all the air in the hydrauli...

Page 17: ...l ground away from children s play area and high traffic areas This makes attaching and removing much faster and easier It also makes the free standing loader more stable 1 Raise the loader lower support stand tubes and lock into position 2 Lower the loader until the stand tubes are firmly on the ground and then dump the bucket so that it is also firmly on the ground there should be slight downwar...

Page 18: ...ack the bucket all the way This raises the rear uprights of the loader On some mountings the lift cylinders must be extended more while the tractor is backing up so that the subframes clear the front axle 6 Continue backing up until the loader is clear Be sure the hoses do not get pinched or catch on any frame members while backing up 7 After the loader is clear retract the lift cylinders to prote...

Page 19: ...he circuit carefully See hydraulic hook up section and make sure the hoses do not contact any hot manifolds or sharp edges on tractor After assembly raise the loader slowly and check to make sure that the hoses do not bind in all positions 8 The pressure of the relief and open center valves is set at the factory Do not tamper with the setting serious injury to the operator or damage to the loader ...

Page 20: ...ed to supply oil at a higher pressure no damage to the loader components will occur It is however recommended to avoid the above situations and keep the bucket somewhat level while raising or lowering the loader for smoother operation 3 The extra bucket stroke length allows for the bucket to be dumped to approximately 90 at ground This allows for bucket assist when traction is minimal If the loade...

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Page 22: ... times to free system of air Cylinder leaks internally Replace seals Faulty valve Repair or replace valve Loader chatters or vibrates when raising and lowering Air leak in pump inlet line Check tighten or replace inlet line Air in hydraulic system Cycle lift cylinders and bucket cylinders Oil level too low Add oil as required Excessive movement at pivots Worn bushings and or pins Replace bushings ...

Page 23: ... Refer to plumbing diagrams Pump operating continually on closed center tractor hydraulics system Tractor control valve relief stuck open See your service manual for proper adjustment Incorrect Auxiliary Valve Check with loader dealer for proper valve application Hydraulic control valve set to low Adjust valve in accordance with manual Loader lift and bucket tilt controls do not work according to ...

Page 24: ...r hydraulic unit as indicated in tractor operator s manual Keep bushings on lift arm pivots and cylinders well lubricated Use high grade lithium grease every 8 hours of operation NOTE Frequent greasing will prevent contaminants from migrating between the pins and bushings ...

Page 25: ... NM ft lb NM 6 8 10 3 1 7 7 15 4 3 10 5 21 7 3 17 7 35 9 9 24 48 10 3 25 49 14 34 67 12 1 29 59 16 5 40 81 12 14 16 26 42 64 36 58 88 61 97 147 83 132 200 86 2 136 210 117 185 285 103 162 250 140 220 340 18 20 22 89 126 169 121 171 230 202 287 390 275 390 530 287 405 549 390 550 745 346 486 656 470 660 890 24 27 30 217 320 435 295 435 590 497 733 995 675 995 1350 708 1032 1401 960 1400 1900 840 12...

Page 26: ...26 Parts 495 S495 Loader Sub Frame Assembly ...

Page 27: ...113746 Loader Lift Lock Weldment 2 2 12 812717 Grommet 0 375 ID x 1 00 gr5 Pl 2 2 13 812026 Bolt Hex 0 313nc x 1 00 gr5 Pl 2 2 14 812882 Bolt Car 0 625nc x 2 50 gr5 Pl 4 4 15 812944 Bolt Car 0 625nc x 3 00 gr5 Pl 8 8 16 84127 Bolt Car 0 625nc x 3 50 gr5 Pl 2 2 17 812939 Bolt Hex 0 875nc x 10 00 gr8 Pl 2 2 18 81967 Nut Lock Nylon 0 625nc gr8 Pl 14 14 19 81723 Washer Lock 0 875 Pl 2 2 20 112730 Wash...

Page 28: ...28 Parts 495 S495 Loader Main Frame Assembly ...

Page 29: ...a x 6 75 Long 4 4 13 112955 Pin 1 25 Dia x 5 00 Long 4 4 14 112800 Pin Qtach 4 4 15 113766 Bushing 1 25 ID x 1 50 OD x 1 375 Long 8 8 16 24242 Tube Cover 1 1 17 24458 2 5 Dia x 20 63 Bucket Cylinder 2 2 18 24476 2 5 Dia x 20 50 Lift Cylinder 2 2 19 81581 Bolt Hex 0 375nc x 2 50 Gr5 Pl 16 16 20 81669 Bolt Hex 0 625nc x 3 50 Gr5 Pl 4 4 21 81592 Nut Hex 0 375nc x 3 50 Gr5 Pl 4 4 22 81344 Nut Lock nyl...

Page 30: ...30 Parts 495 S495 Loader Hydraulic Plumbing Assembly ...

Page 31: ... Morb x 3 4 Swfjic 2 7 113346 Tubing Lift Cyl Bottom Raise 1 8 113347 Tubing Lift Cyl Top Drop 1 9 113031 Tubing Lift Cyl Common 23 0 1 10 112937 Tubing Lift Cyl Common 31 0 1 11 113348 Tubing Bucket Cyl Bottom Rollbk 1 12 113349 Tubing Bucket Cyl Top Dump 1 13 112837 Tubing Bucket Cyl CrossTube 2 14 812128 Elbow 90 3 4 Mjic x 3 4 Mjic 4 15 811414 Elbow 90 3 4 Morb x 3 4 Mjic 2 16 812069 Tee 3 4 M...

Page 32: ...t No X1110 X9946 X1110 X9947 Shaft Diameter 1 50 1 50 1 50 1 75 1 Head Plate No 24455 24856 24455 23791 2 Shaft Weldment No 113120 113120 113218 113123 3 CylinderTube Weld t No 24459 24409 24477 24480 4 Piston Half wide No 113217 112862 113217 112862 5 Piston Half narrow No 113216 112863 113216 112863 6 Self Locking Nut No 810457 810457 810457 810457 7 Shaft Bushing No 113766 113766 113766 113766 ...

Page 33: ...properly installed __ 4 All bolts are tightened to the torque specifications shown in the torque chart __ 5 All safety decals are readable __ 6 The loader has been tested and operates properly __ 7 The operator s manual has been delivered to the owner who has been instructed on the safe and proper use of the loader Dealer s Signature This check list is to remain in this owner s manual and is the r...

Page 34: ...equire replacement as part of normal maintenance Also Buckets and Bucket Tines carry no warranty Bent Spears carry no warranty Snowblower Fan Shafts carry no warranty Mower Blades carry no warranty Portable Auger Parts Have Two 2 Year Warranty Loader Parts Have Two 2 Year Warranty The purchaser is solely responsible for determining suitability of goods sold This warranty is expressly in lieu of al...

Page 35: ...Warranty requests must be prepared on Buhler Industries Inc Warranty Claim Forms with all requested information properly completed Warranty Claims must be submitted within a thirty 30 day period from date of failure repair Warranty Labor Any labor subject to warranty must be authorized by Buhler Industries Inc The labor rate for replacing defective parts where applicable will be credited at 100 of...

Page 36: ...dify or enlarge this limited warranty or its exclusions limitations and reservations Corrections of defects and improper workmanship in the manner and for the applicable time periods provided for herein shall constitute fulfillment of all responsibilities of Buhler Industries Inc to the purchaser and Buhler Industries Inc shall not be liable in negligence contract or on any other basis with respec...

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Page 38: ...n of Buhler Industries Inc 1330 43rd Street NW Fargo North Dakota USA 58102 Ph 701 282 7014 Fax 701 282 5865 E mail info buhler com www farm king com Equipment shown is subject to change without notice 2011 BuhlerTrading Inc Printed in USA TSX BUI ...

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