Allied 11K50 Installation Instructions Download Page 4

507369-03

Issue 1737

Page 4 of 4

Placing the Unit into Operation

 IMPORTANT

Follow  the  lighting  instructions  provided  on  the  unit. 

If lighting instructions are not available, refer to the 

following section.

Units are equipped with a hot surface ignition system. The 

ignition system automatically lights the burners each time 

the thermostat calls for heat.

1. 

STOP

! Read the safety information at the beginning 

of this section.

2. 

Set the thermostat to its lowest setting.

3. 

Turn off all electrical power to the furnace.

4.  Do not try to light the burners by hand.
5.  Remove the unit access panel.
6. 

Move gas valve switch to 

OFF

. See Figure 3.

7. 

Wait five (5) minutes for any gas to clear out. If you 

then smell gas, 

STOP

! Immediately call your gas 

supplier  from  a  neighbor’s  phone.  Follow  the  gas 

supplier’s instructions. If you do not smell gas, go to 

the next step.

8. 

Move gas valve switch to 

ON

. See Figure 3.

9.  Replace the unit access panel.
10. 

Turn on all electrical power to the unit.

11.  Set the thermostat to desired setting.
12. 

If the furnace will not operate, see the section “Turning 

Gas Off to the Unit” and call your the gas supplier.

Gas Pressure Measurement

Gas Flow (Approximate)

Capacity

Seconds for One Revolution

Natural

LP

1 cu ft 

Dial

2 cu ft 

Dial

1 cu ft 

Dial

2 cu ft 

Dial

-045

80

160

200

400

-070

55

110

136

272

-090

41

82

102

204

-110

33

66

82

164

-135

27

54

68

136

Natural - 1000 btu/cu ft

LP - 2500 btu/cu ft

Table 1. Gas Meter Clocking Chart

Furnace should operate at least 5 minutes before checking 

gas flow. Determine time in seconds for 

two

 revolutions of 

gas through the meter. (Two revolutions assures a more 

accurate time.) 

Divide by two

 and compare to time in 

Table 1. If manifold pressure matches Table 2 and rate is 

incorrect, check gas orifices for proper size and restriction. 

Remove temporary gas meter if installed.

Supply Pressure Measurement

When testing supply gas pressure, use the 1/8” N.P.T. 

supply line tap located on the gas valve to facilitate test 

gauge connection. See Figure 2. Check gas line pressure 

with unit firing at maximum rate. Low pressure may result 

in erratic operation or underfire. High pressure can result in 

permanent damage to gas valve or overfire.

On multiple unit installations, each unit should be checked 

separately,  with  and  without  units  operating.  Supply 

pressure must fall within range listed in Table 2.

NOTE: To obtain accurate reading, shut off all other gas 

appliances connected to meter.

Manifold Pressure Measurement

1.  Connect test gauge to manifold pressure tap (Figure 

2) on gas valve.

2. 

Start unit and allow 5 minutes for unit to reach steady 

state.

3. 

After  allowing  unit  to  stabilize  for  5  minutes,  record 

manifold pressure and compare to value given in 

Table 2.

4. 

If  necessary,  make  adjustments.  Figure  2  shows 

location of adjustment screw.

Capacity

Manifold 

Pressure in. w.g. 

0 - 7500 ft.

Supply Line Pressure 

in. w.g.

Min

Max

All Models

10.0

11.0

13.0

Table 2. 

Proper Combustion

Furnace should operate minimum 15 minutes with correct 

manifold  pressure  and  gas  flow  rate  before  checking 

combustion.  Take  combustion  sample  beyond  the  flue 

outlet and compare to Table 3.

NOTE: Shut unit off and remove manometer as soon as 

the  supply  pressure,  manifold  pressure  and  combustion 

sample have been obtained. Take care to remove barbed 

fitting and replace threaded plug.

Model

CO

2

% for LP

All A93, A95, 92G1, 95G1 & 

96G1 Units

8.4 - 9.6

All A80 & 80G1 Units

7.5 - 9.0

The carbon monoxide reading should not exceed 100 ppm.

Table 3. 

Turning Off Gas to the Unit

1. 

Set the thermostat to its lowest setting.

2. 

Turn off all the electrical power to the unit.

3.  Remove the access panel.
4. 

Move the switch on the gas valve to 

OFF

. Do not force 

the switch.

Summary of Contents for 11K50

Page 1: ... is not proper and complete until the operation of the converted furnace is checked as specified in the furnace manufacturer s instructions supplied with the kit Shipping and Packing List Package 1 of 1 contains 12 Main burner orifices 0 034 1 Gas converter sticker 1 Nameplate conversion sticker 1 Bag assembly containing 1 Gas valve regulator spring 1 Low gas inlet pressure switch 1 Gas valve inle...

Page 2: ...ver use channel lock pliers or a pipe wrench on the brass fitting NOTE Some installations may require the pressure switch and fitting assembly to be positioned differently than shown in Figure 2 10 Thread the gas supply to the brass fitting until hand tight Using properly sized wrench to support brass fitting tighten supply line into fitting 2 to 3 full turns to achieve leak free joint NOTE Do not...

Page 3: ...re tor 5 Check the regulator setting ing the gas meter 6 Re install the barbed fiting Inlet Pressure Tap Pressure Regulator Adjusting Screw Spring LP Spring will be red Gas Inlet Barbed Fitting if equipped Figure 6 Conversion of Gas Valve GAS VALVE NO C WHITE ORANGE LOW INLET PRESSURE SWITCH YELLOW ORANGE PROVIDED HARNESS WIRES MV MV Figure 7 Low Inlet Pressure Switch Wiring Point to Point Wiring ...

Page 4: ... check gas orifices for proper size and restriction Remove temporary gas meter if installed Supply Pressure Measurement When testing supply gas pressure use the 1 8 N P T supply line tap located on the gas valve to facilitate test gauge connection See Figure 2 Check gas line pressure with unit firing at maximum rate Low pressure may result in erratic operation or underfire High pressure can result...

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