Allied Systems Long Reach JSP Page 32 Installation Maintenance And Service Manual Download

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45-031 REV. 11/19

www.alliedsystems.com

21433 Oregon Street, Sherwood, OR 97140, USA

Phone: 800.285.7000 Fax: 800.231.3273

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Summary of Contents for Long Reach JSP

Page 1: ...REV 11 19 45 031 Installation Maintenance and Service Manual JSP Sideshifting Slope Piler...

Page 2: ...Load Handling 10 3 13 Load Positioning 11 3 14 Operator s Controls 11 3 15 Industry Standards 12 3 16 Clamp Open Control 13 SECTION 4 INSTALLATION PROCEDURE 15 4 1 Truck Requirements 15 4 2 Attachment...

Page 3: ...er left corner on the body Record the information from the nameplate along with the date received at the bottom of this page If the nameplate is missing look for the serial number stamped directly int...

Page 4: ...is equipped The guide below illustrates the information that is represented in an multi digit model number Always include model and serial number when ordering parts or requesting service information...

Page 5: ...ompany s safety rules Some companies have site specific directions and procedures The methods outlined in your operator s manual provide a basis for safe oper ation of the machine Because of special c...

Page 6: ...d in the fork and attachment adaptation operation and use limitations Retrain an operator if a new attachment is added to the forklift Consult the operator s manual for instructions on how to use the...

Page 7: ...perate an attachment from the operator s seat never while standing next to the lift truck Do not allow riders on the truck at any time Always use reverse when carrying a load that impedes full vision...

Page 8: ...truck A lift truck supporting a load requires your full attention 3 9 Hydraulic Hazards DANGER Injection hazard Infection and gangrene will result when hydraulic oil penetrates the skin See a doctor...

Page 9: ...pt maintenance or lubrication procedures while the machine is moving or the engine is running Always perform all maintenance and lubrication procedures with the machine on level ground parked away fro...

Page 10: ...bject Doing so can easily exceed the holding capacity of the attachment Always check loads to be handled Correct loads that are broken unbalanced loose or too heavy Never lift lower side shift pivot r...

Page 11: ...he front or rear of the attachment against a dock board can cause severe damage Limit lift truck movement to a minimum when high stacking Limit sideshift movement to a minimum when high stacking Alway...

Page 12: ...without binding or pinching hoses CAUTION Equipment damage hazard Injury or equipment damage may result if the attachment does NOT operate smoothly Do not take malfunctioning equipment on the job Che...

Page 13: ...th a load bearing clamp paper roll clamp carton clamp etc and requires the driver to make two distinct motions before opening or releasing the clamp For example you must press a switch and then move a...

Page 14: ...ft Rearward or up Forward or down Slope Clockwise Counterclockwise Rearward or up Forward or down Fork position Together Apart Rearward or up Forward or down Trip Engage Release Rearward or up Forward...

Page 15: ...e attachment model description found on your shipped invoice will state the following truck requirements flow gpm psi and minimum truck carriage width 1 The truck carriage must conform to the American...

Page 16: ...ment functions To Truck To Clamp Figure 4 1 Jumper Line 3 Remove the lower bolt on hooks and if applicable make a note of any factory installed shims Shims are used to create clearance between the hoo...

Page 17: ...in the corresponding notch of the truck s carriage Inspect any wear strips if applicable to insure they are properly aligned in the top hooks 8 Weld on the supplemental locking lug that is supplied w...

Page 18: ...fittings connections and bolts for any interference 4 3 Hydraulic Connections 1 Install the lines from the truck s hydraulics to the hydraulics of the attachment 2 Inspect installation to ensure hose...

Page 19: ...s to be cut to the exact length required for installation NOTICE Do not shorten hoses to the point where they will be stretched or kinked when installed Make sure hoses are not pinched rubbed twisted...

Page 20: ...using a fine toothed hacksaw or hose cutoff machine Hose Insertion Depth Hose Size Screw hose in to No 4 1 in 25 mm No 6 1 15 in 29 mm No 8 1 18 in 30 mm 1 Lubricate the fitting insert and the inside...

Page 21: ...sembly Look inside the fitting for hose material that might prevent free flow Use compressed air to clear the hose of debris If the hose is damaged remove the fitting and cut away the damaged hose Rea...

Page 22: ...Tilt the mast forward to allow the carriage to disengage from the upper mounting hooks and back away If lowering onto a floor blocks of wood can be place under the body of the attachment to raise the...

Page 23: ...attachment See removal instructions 2 Clamp the cylinder lightly at the base end in a soft jawed vise Use a block or other support under the rod end of the cylinder Figure 5 1 Figure 5 1 Cylinder Vis...

Page 24: ...emove the piston Figure 5 3 Piston Nut Piston Gland Cylinder Head Lock Nut Ring Retaining Ring Figure 5 3 Rod Assembly 8 Carefully pry up on the piston seals using a blunt tip screw driver being caref...

Page 25: ...sive wear 3 Out of roundness or deformities of the barrel Inspect the piston for 1 Scratches or nicks on the seal grooves 2 Wear on the O D Inspect the cylinder rod for 1 Scratches or nicks on the rod...

Page 26: ...the piston Improper installation will result in poor performance The cupped side or O ring side of the seal should be facing the gland cap Figure 5 5 A Locknut Cylinder rod Piston DETAIL A Seal Wear...

Page 27: ...f available use a sleeve to cover the rod threads or plastic electrical tape 5 Install the piston on the rod and tighten the locknut to 90 ft lbs 0 56 UNF 22 ft lbs 0 75 UNF 6 Spray the inside of the...

Page 28: ...wear on the bronze top hooks Bronze top hooks should be replaced when the clearance between the bottom hook and the carriage is greater than 3 32 of an inch 6 Inspect any forks that contact the ground...

Page 29: ...5 ft lbs 1 4 12 5 ft lbs 5 16 23 5 16 16 5 16 26 3 8 40 3 8 28 3 8 46 7 16 63 7 16 45 7 16 74 1 2 96 1 2 68 1 2 115 9 16 140 9 16 98 9 16 160 5 8 195 5 8 140 5 8 215 3 4 340 3 4 240 3 4 385 7 8 550 7...

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Page 31: ...45 031 REV 11 19 THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Page 32: ...w alliedsystems com 21433 Oregon Street Sherwood OR 97140 USA Phone 800 285 7000 Fax 800 231 3273 Find the latest version of your complete parts documentation in the Manuals and Publications tab at ww...

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