allen WB1224 Assembly & Parts Manual Download Page 15

 068521

Page 15

SECTION 1

SAFETY

Engine Safety

Internal combustion engines present special hazards during operation and fueling. 

Read and follow the warning instructions in the engine owner’s manual and the safe-

ty guidelines below. Failure to follow the warnings and safety guidelines could result 

in severe injury or death.

•  DO NOT

 run the machine indoors or in an enclosed area such as a deep trench unless 

adequate ventilation, through such items as exhaust fans or hoses, is provided. Exhaust 
gas from the engine contains poisonous carbon monoxide gas; exposure to carbon mon-
oxide can cause loss of consciousness and may lead to death.

•  DO NOT

 smoke while operating the machine.

•  DO NOT

 smoke when refueling the engine.

•  DO NOT

 use fuel that is more than 90 days old. Use of unmixed, improperly mixed, 

or fuel older than 90 days, (stale fuel), may cause hard starting, poor performance, or 
severe engine damage and void the product warranty.

•  DO NOT

 refuel a hot or running engine.

•  DO NOT 

refuel the engine near an open flame.

•  DO NOT

 spill fuel when refueling the engine.

•  DO NOT

 run the engine near open flames.

•  ALWAYS 

refill the fuel tank in a well-ventilated area.

•  ALWAYS

 replace the fuel tank cap after refueling.

•  ALWAYS

 keep the area around the muffler free of debris such as leaves, paper, cartons, 

etc. A hot muffler could ignite the debris and start a fire.

Summary of Contents for WB1224

Page 1: ...SAFETY ASSEMBLY PARTS MANUAL WB1224 WORK BRIDGE Manual Part 068521 Revision Language English Original Instructions ...

Page 2: ...nsmitted in any form or by any means electronics or mechanical for any purpose without the express written permission of Allen Engineering Corporation AEC AEC assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual Allen Products are covered under one or more of the following patent numbers 10 100 537 9 068 301 9 068 300 8 360 680 7 690 864 7 114 876B1 ...

Page 3: ...on to product alterations or repairs made to the product without the written approval of Allen Allen specifically excludes from warranty any damage to any trowels resulting from an impact to the rotors 7 Impact damage to gear boxes is not covered under the Allen warranty and is deemed customer abuse 8 Allen will pay shop labor on warranty items at the Allen Shop Labor Rate in existence on the date...

Page 4: ...park Arrestor Notice Hazard Symbols 13 Operating Safety 14 Engine Safety 15 Service Safety 16 Lifting Safety 17 Transportation Safety 19 2 0 Assembly 20 Assembly Instructions 21 3 0 Parts 24 Mainframe Sizes 25 Mainframe Assembly 2 Foot 24 Mainframe Assembly 5 Foot 27 Mainframe Assembly 7 5 Foot 28 Endframe Assembly Kit 29 Endframe Bracket Assembly 30 Rubber Tire Assembly 31 End Frame Bracket Bridg...

Page 5: ...rame and Wheels Total span of SECTIONS ONLY 52 1 2 ft 2 All ratings are calculated using the largest sections available to achieve desired length 3 Load ratings are calculated using pneumatic tires 4 Deflection should exceed no more than 2 62 with Maximum span weight applied 5 Calculations are done without factoring weather Please note that in adverse weather conditions capacity ratings need to be...

Page 6: ...s manual is divided into the following sections Complete any warranty requirements as specified by the engine manufacturer in their instruc tions found inside the manual box located on the back of the riding trowel operator s seat Your engine and clutch is not manufactured by Allen Engineering Corporation Inc and there fore is not covered under Allen Engineering Corporation Inc warranty Your engin...

Page 7: ... instructions below when ordering parts to ensure prompt and accurate delivery 1 All orders for service parts include the serial number for the machine Shipment will be delayed if this information is not available 2 Include correct description and part number from the PARTS DECALS MANUAL 3 Specify exact shipping instructions including the preferred routing and complete desti nation address 4 DO NO...

Page 8: ...ing service information you will always be asked to specify the model and serial numbers of the machine The legends below spe cifically defines each significant character or group of characters of the Model Number and Serial Number codes Model Number WB 1224 Series 1224 12 High x 24 Wide Work Bridge ...

Page 9: ...e work is required The Allen Work Bridge is an economical workhorse on any job site Work Bridge 1224 Dimensions H x W x L 12 x 24 x 2 5 7 1 2 Section Lengths 2 5 7 1 2 Maximum Length Feet 50 Minimum Height in Top of Deck 15 MaximumHeight in Top of Deck 60 Weight 2 FT Section 66 lbs 5 FT Section 127 lbs 7 1 2 FT Section 175 lbs Wheels Pneumatic Foam Filled Flanged Style for Forms Cupped Style for P...

Page 10: ...SECTION 1 SAFETY 068521 Page 10 SECTION 1 SAFETY ...

Page 11: ... cutting drilling of masonry concrete metal and other materials can generate dust mists and fumes containing chemicals known to cause serious or fatal injury or illness such as respiratory disease cancer birth defects or other reproductive harm SILICOSIS WARNING Grinding cutting drilling of masonry concrete metal and other materials with silica in their composition may give off dust or mists conta...

Page 12: ... that contains useful or important information EMERGENCY is used for the identification of safety equipment first aid or emergency egress locations NOTICE used to convey safety information on labels and signs CAUTION is indicative of a potentially hazardous situation which if not avoided may result in minor or moderate injury WARNING Indicative of a potentially hazardous situ ations that could res...

Page 13: ...rk or flames from the engine exhaust It is often required when operating equipment on for ested land to prevent the risk of fires Consult the engine distributor or local authorities and make sure that you comply with regulations regarding spark arrestors Potential hazards associated with the operation of this equip ment will be referenced with hazard symbols which may ap pear throughout this manua...

Page 14: ...xposed drive belt and pulleys create potentially dangerous hazards that can cause serious injuries NEVER leave machine running unattended DO NOT run the machine indoors or in an enclosed area such as a deep trench unless adequate ventilation through such items as exhaust fans or hoses is provided Exhaust gas from the engine contains poisonous carbon monoxide gas exposure to carbon mon oxide can ca...

Page 15: ...n mon oxide can cause loss of consciousness and may lead to death DO NOT smoke while operating the machine DO NOT smoke when refueling the engine DO NOT use fuel that is more than 90 days old Use of unmixed improperly mixed or fuel older than 90 days stale fuel may cause hard starting poor performance or severe engine damage and void the product warranty DO NOT refuel a hot or running engine DO NO...

Page 16: ...NOT use gasoline or other types of fuels or flammable solvents to clean parts espe cially in enclosed areas Fumes from fuels and solvents can become explosive ALWAYS turn engine off and remove key from machine before performing maintenance or making repairs ALWAYS keep the area around the muffler free of debris such as leaves paper cartons etc A hot muffler could ignite the debris and start a fire...

Page 17: ...E OSHA has set forth guidelines which detail the use of Rigging Equipment for Material handling This guideline is found under OSHA Standard Number 1926 251 Please read and follow all guidelines found in this standard Removal from service Synthetic web slings shall be immediately removed from service if any of the following conditions are present ...

Page 18: ... A SPREADER BEAM MAY BE REQUIRED USE A 5 000 lb SHACKLE AS SHOWN ABOVE TO ATTACH THE CHOKER SLING TO THE LIFTING STRAPS AND ALSO TO THE SPREADER BEAM IF HOOKS AREN T AVAILABLE PLEASE CONSULT ON SITE SAFETY COORDINATOR BEFORE ATTEMPTING TO LIFT MACHINE IMPROPER RIGGING AND LIFTING CAN RESULT IN INJURY OR DEATH BELOW IS AN EXAMPLE OF STRAP PLACEMENT AND LIFTING PROCEDURES BUT THIS SHOULD NOT BE USED...

Page 19: ...T Requirements include the following Connect and test electric brake operation Secure portable power cables in cable tray with tie wraps The maximum speed for highway towing is 55 MPH unless posted otherwise Recommend ed off road towing is not to exceed 15 MPH or less depending on type of terrain Avoid sudden stops and starts This can cause skidding or jack knifing Smooth gradual starts and stops ...

Page 20: ...SECTION 2 ASSEMBLY 068521 Page 20 SECTION 2 ASSEMBLY ...

Page 21: ...hat it is level with the first section making sure to leave room the spacer to be added 6 Insert Bolt into hole provided in the WB Frame do this for both sides of the section 7 Place spacer inbetween the two workbridge sections hanging it on the bolts that were inserted in Step 6 8 Place Washer and Nut onto bolt and tighten do this for both sides of the section Note Use the largest sections availa...

Page 22: ...WS into the slots shown on the AEF 3 Replace bolt assembly on PSWS 4 Slide PSWS to desired length and tighten screws on AEF to secure in place 5 Remove cotter pin and washer from the Pneumatic Tire and Fork PTF assembly 6 Insert wheel into PSWS and replace washer and cotter pin 7 Make sure the Locking Pin on the PSWS is securely positioned in one of the holes provided on the PTF assembly WB Sectio...

Page 23: ...section and tighten clips back to secure end frame bracket 2 Remove cotter pin and washer from the Bridge Deck Style Wheel BDSW assembly 3 Insert wheel into BDEB and replace washer and cotter pin 4 Make sure the Locking Pin on the BDEB is securely positioned in one of the holes provided on the BDSW assembly WB Section Bridge Deck End Brackets Bridge Deck Style Wheel ...

Page 24: ...SECTION 3 PARTS 068521 Page 24 SECTION 3 PARTS ...

Page 25: ...068521 Page 25 SECTION 3 PARTS Mainframe Sizes 1 2 3 ITEM PART DESCRIPTION QTY 1 047568 Assembly Mainframe 2 Foot 1 2 047569 Assembly Mainframe 5 Foot 2 3 047570 Assembly Mainframe 7 1 2 Foot 1 ...

Page 26: ... Assembly Mainframe 2 1 010002 Fastener Bolt HHCS 1 4 20 x 3 4 Grade 8 2 2 010106 Fastener Nut Hex 1 2 13 2 3 010125 Fastener Pin Clevis 1 2 2 4 010711 Clip Hitch Pin 1 8 x 2 9 16 2 5 047469 Spacer Workbridge 27 1 4 1 6 047552 Weldment Frame 2 1 7 056340 Decal Allen Globe 4 x 6 67 1 8 010093 Fastener Washer Lock 1 2 Grade 8 2 ...

Page 27: ...Mainframe 5 1 010002 Fastener Bolt HHCS 1 4 20 x 3 4 Grade 8 2 2 010106 Fastener Nut Hex 1 2 13 2 3 010125 Fastener Pin Clevis 1 2 2 4 010711 Clip Hitch Pin 1 8 x 2 9 16 2 5 047469 Spacer Workbridge 27 1 4 1 6 047551 Weldment Frame 5 1 7 056340 Decal Allen Globe 4 x 6 67 1 8 010093 Fastener Washer Lock 1 2 Grade 8 2 ...

Page 28: ...inframe 7 1 2 1 010002 Fastener Bolt HHCS 1 4 20 x 3 4 Grade 8 2 2 010106 Fastener Nut Hex 1 2 13 2 3 010125 Fastener Pin Clevis 1 2 2 4 010711 Clip Hitch Pin 1 8 x 2 9 16 2 5 047469 Spacer Workbridge 27 1 4 1 6 047550 Weldment Frame 7 1 2 1 7 056340 Decal Allen Globe 4 x 6 67 1 8 010093 Fastener Washer Lock 1 2 Grade 8 2 ...

Page 29: ...Assembly Kit ITEM PART DESCRIPTION QTY 070061 Kit WB1224 End Frame Assembly 1 020462 Assembly End Frame Bracket SET 1 2 221029 Assembly Tire Pneumatic with Attaching Fork 4 3 221115 Fork Steering 2 4 221257 Slide Wheel Paving Style 4 1 2 3 4 ...

Page 30: ... 4 20 x 3 4 Grade 8 2 2 010106 Fastener Nut Hex 1 2 13 2 3 010125 Fastener Pin Clevis 1 2 2 4 010711 Clip Hitch Pin 1 8 x 2 9 16 2 5 047469 Spacer Workbridge 27 1 4 1 6 047550 Weldment Frame 7 1 2 1 7 010093 Fastener Washer Lock 1 2 Grade 8 2 ITEM 0 1 0 2 0 3 0 4 0 5 0 6 2 7 2 8 7 1 5 2 3 4 5 2 5 8 6 Endframe Bracket Assembly ...

Page 31: ...re Pneumatic 221029 F Assembly Tire Foam Filled 1 010087 Fastener Washer Flat 3 4 2 2 010088 Fastener Washer Flat 1 1 3 010133 Pin Cotter Ø3 16 x 2 3 4 011195 Axle 1 5 221058 Assembly Pneumatic Tire and Wheel 16 1 221058 F Assembly Foam Filled Tire and Wheel 16 6 221258 Assembly Fork 1 1 3 4 5 2 6 ...

Page 32: ...010050 Fastener Nut Hex 1 2 13 Grade 8 12 3 010069 Fastener Bolt HHCS 1 2 13 x 1 1 2 Grade 8 12 4 010071 Fastener Bolt HHCS 1 2 13 x 2 Grade 8 8 5 010075 Fastener Bolt HHCS 1 2 13 x 3 Grade 8 12 6 010076 Fastener Bolt HHCS 1 2 13 x 3 3 4 Grade 8 16 7 010091 Fastener Washer Lock 3 8 Grade 8 8 8 010093 Fastener Washer Lock 1 2 Grade 8 8 9 010102 Fastener Nut Hex 3 8 16 Grade 8 8 10 010106 Fastener N...

Page 33: ... Cup Wheel Assembly ITEM PART DESCRIPTION QTY 221124 Assembly Wheel Cupped 6 1 010088 Fastener Washer Flat 1 3 2 010133 Pin Cotter Ø3 16 x 2 3 3 010157 Axle 1 4 052001 Assembly Steel Cup Wheel 6 1 5 221128 Assembly Fork 1 4 3 5 1 2 ...

Page 34: ...21 Page 34 Double Flange Wheel Assembly ITEM PART DESCRIPTION QTY 020463 Assembly Wheel Double Flange 6 1 010133 Pin Cotter Ø3 16 x 2 2 2 010157 Axle 1 3 023888 Assembly Double Flanged 6 1 4 221128 Assembly Fork 1 4 2 1 3 ...

Page 35: ...065025 Poly Coated Double Flanged Drive Wheel for 3 Forms Part 067440 Polyurethane Coated 6 Drive Cup Wheel Part 052004 Steel 6 Cup Drive Wheel for 2 SCH 80 Pipe Rail Part 062440 Steel 6 Cup Drive Wheel for 2 875 SCH 80 Pipe Rail Part 052744 Steel Double Flanged Idle Wheel for 2 Forms Part 042561 Steel Double Flanged Idle Wheel for 3 Forms Part 052001 Steel 2 Cup Idle Wheel for 2 SCH 80 Pipe Rail ...

Page 36: ... 300mm away from the machine Keep a perpendicular angle 90 when cleaning over a decal Holding nozzle of a pressure washer at an angle different from 90 may lift the decal from the machine Recommended using a safe cement dissolver BACK SET or sim ilar to remove hardened concrete It is NOT recommended to use chemicals such as Muriatic Acid Hydrochloric Acid Hydrofluoric Acid Sulfuric Acid Phosphoric...

Page 37: ...068521 Page 37 MANUAL REVISION DETAIL REVISION REVISION DATE REVISION REFERENCE REVISION BY 08 20 Initial Release MW Revision Detail ...

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Page 40: ...CONNECT WITH US ON P O BOX 819 PARAGOULD AR 72451 USA 800 643 0095 USA ONLY 870 236 7751 FAX 800 643 0097 USA ONLY 870 236 3934 ...

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