allen MSP475 Safety & Operation Manual Download Page 11

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Kubota Engine Information

Model: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WG1605-G-E3

Fuel Type: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasoline

Horsepower [KW]: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 [42.5]

Engine Type: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vertical Liquid Cooled, 4 Cycle

Number of Cylinders: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 In-Line

Bore x Stroke, in. [mm]: . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.11 x 3.09 [79 x 78.4]

Displacement (L): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.537

Ignition System: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coil on Plug

Intake System: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Naturally Aspirated

Compression Ratio: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1:1

Governor Type: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic

Cooling System: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . High Capacity Liquid

Direction of Rotation Rev.: . . . . . . . . . . . . . . . . . . . . . . . . . . . Counter-Clockwise (view from Flywheel)

Oil Pan Capacity in gal [L]: . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.59 [6.0]

Starter Capacity V-kW: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V - 1.0 kW

Alternator Capacity: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V - 40A

Dry Weight, lbs. [kg] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264.6 [120]

Dimensions:

• Length, in. [mm]: . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.3 [591.3]

• Width, in. [mm]: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.8 [478.7]

• Height, in. [mm]: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.7 [652.3]

Emission Certifications:

• EPA Non-Road LSI Tier 2 Certified

• CARB Off-Road LSI Tier 3 Certified

069583

Page 11

GENERAL

INFORMATION

Engine Specifications

Summary of Contents for MSP475

Page 1: ...SAFETY OPERATIONS MANUAL MSP475 Riding TRowel MANUAL PART 069599 REVISION Language English I Original Instructions ...

Page 2: ...al are subject to change without notice and are based on the latest information at the time of publication No part of this manual may be reproduced or transmitted in any form or by any means electronics or mechanical for any purpose without the express written permission of Allen Engineering Corporation AEC AEC assumes no responsibility or liability for any errors or inaccuracies that may appear i...

Page 3: ...ct alterations or repairs made to the product without the written approval of Allen Allen specifically excludes from warranty any damage to any trowels resulting from an impact to the rotors 7 Impact damage to gear boxes is not covered under the Allen warranty and is deemed customer abuse 8 Allen will pay shop labor on warranty items at the Allen Shop Labor Rate in existence on the date of the war...

Page 4: ...ing Regulations 15 Manual Tag Safety Detail 16 Spark Arrestor Notice Safety Symbols 17 Operating Safety 18 Engine Safety 19 Service Safety 20 Lifting Safety 21 Transportation Safety 23 Pan Installation Safety 24 Safety Decals 26 2 0 Operations 27 Introduction to MSP475 28 Start up Procedure 29 Machine Components 30 Trowel Operation 32 Engine Control Unit 35 3 0 Service 39 Maintenance Schedule 40 F...

Page 5: ...rouble free operation This manual is divided into the following sections Complete any warranty requirements as specified by the engine manufacturer in their instructions found inside the manual box located on the back of the riding trowel operator s seat Your engine and clutch is not manufactured by Allen Engineering Corporation Inc and therefore is not covered under Allen Engineering Corporation ...

Page 6: ...069583 Page 6 GENERAL INFORMATION CE Declaration ...

Page 7: ...he handle grip while operating the ride on trowel on curing concrete in a manner most often experienced in normal circumstances Values were obtained from all three axes of motion The values shown represent the maximum RMS value from these measure ments OPERATOR IS NOT LIMITED 069583 Page 7 GENERAL INFORMATION Sound Vibration Testing Summary Data Of Sound And Vibration Testing for CE Marking Operat...

Page 8: ...ss 4 DO NOT return parts to AEC without receiving written authorization from AEC All authorized returns must be shipped pre paid 5 When placing an order please contact the AEC dealer nearest you ALL INFORMATION SPECIFICATIONS AND ILLUSTRATIONS IN THIS MANUAL ARE SUBJECT TO CHANGE WITHOUT NOTICE AND ARE BASED ON THE LATEST INFORMATION AT THE TIME OF PUBLICATION Dealer Information Ordering Parts You...

Page 9: ...Example 475 01 19 001 Series Sequence Number Month Year Unit Identification Plate Location An identification plate listing the model number and the serial number is attached to each unit and is located on the rear lower left side of mainframe Refer below for serial number and model number location This plate should not be removed at any time Please record the information found on this plate below ...

Page 10: ...r of Operating Lights 6 Height 60 15 16 154 0 cm Length 101 1 2 257 8 cm Width 50 5 8 128 6 cm Dry Weight 1633 lbs 740 7 Kg Panning Width 97 5 247 7 cm Rotor Center Distance 51 129 5 cm Rotor Diameter 46 116 8 Idle RPM 1000 Full RPM 3600 Lifting 2 point Top Mounted 101 1 2 2579 4 in 50 5 8 1286 3 in 60 3 4 1543 3 in 069583 Page 10 GENERAL INFORMATION Technical Specifications Machine Dimension Spec...

Page 11: ...on Ratio 9 1 1 Governor Type Electronic Cooling System High Capacity Liquid Direction of Rotation Rev Counter Clockwise view from Flywheel Oil Pan Capacity in gal L 1 59 6 0 Starter Capacity V kW 12V 1 0 kW Alternator Capacity 12V 40A Dry Weight lbs kg 264 6 120 Dimensions Length in mm 23 3 591 3 Width in mm 18 8 478 7 Height in mm 25 7 652 3 Emission Certifications EPA Non Road LSI Tier 2 Certifi...

Page 12: ...Dimensions mm in 069583 Page 12 GENERAL INFORMATION Engine Specifications ...

Page 13: ...V Valve 6 Engine Hook 7 Oil Level Gauge 8 Exhaust Manifold 9 Starter 10 Alternator 11 Coolant Drain Shutoff Valve 12 Oil Filter Cartridge 13 Oil Pressure Switch 14 Electronic Control Throttle REF PART NAME 15 Injector 16 Gas Mixer 17 Pressure Regulator 18 Intake Manifold 19 Cooling Fan 20 Fan Belt 21 Fan Drive Pulley 22 Oil Drain Plug 23 Oil Pan 24 Flywheel 25 ECU Engine Control Unit 069583 Page 1...

Page 14: ...SECTION 1 SAFETY SECTION 1 SAFETY 069583 Page 14 ...

Page 15: ...ng drilling of masonry concrete metal and other materials can generate dust mists and fumes con taining chemicals known to cause serious or fatal injury or illness such as respiratory disease cancer birth defects or other reproductive harm SILICOSIS WARNING Grinding cutting drilling of masonry concrete metal and other materials with silica in their composition may give off dust or mists containing...

Page 16: ... that contains useful or important information EMERGENCY is used for the identification of safety equipment first aid or emergency egress locations NOTICE used to convey safety information on labels and signs CAUTION is indicative of a potentially hazardous situation which if not avoided may result in minor or moderate injury WARNING Indicative of a potentially hazardous situations that could resu...

Page 17: ...ting equipment on forested land to prevent the risk of fires Consult the engine distributor or local authorities and make sure that you comply with regulations regarding spark arrestors SECTION 1 SAFETY 069583 Page 17 Spark Arrestor Notice Safety Symbols Potential hazards associated with the operation of this equipment will be referenced with haz ard symbols which may appear throughout this manual...

Page 18: ...sociated with it NEVER touch the engine or muffler while the engine is on or immediately after it has been turned off These areas get hot and may cause burns NEVER use accessories or attachments that are not recommended by AEC Damage to equipment and injury to the user may result NEVER operate the machine with the belt guard missing Exposed drive belt and pulleys create potentially dangerous hazar...

Page 19: ...s or hoses is provided Exhaust gas from the engine contains poisonous carbon monoxide gas exposure to carbon monoxide can cause loss of consciousness and may lead to death DO NOT smoke while operating the machine DO NOT smoke when refueling the engine DO NOT refuel a hot or running engine DO NOT refuel the engine near an open flame DO NOT spill fuel when refueling the engine DO NOT run the engine ...

Page 20: ... blades can develop sharp edges which can cause serious cuts ALWAYS keep the area around the muffler free of debris such as leaves paper cartons etc A hot muffler could ignite the debris and start a fire ALWAYS replace worn or damaged components with spare parts designed and recommended by AEC Corporation ALWAYS disconnect the spark plug on machines equipped with gasoline engines before servicing ...

Page 21: ...Rigging Equipment for Material handling This guideline is found under OSHA Standard Number 1926 251 Please read and follow all guidelines found in this standard Removal from service Synthetic web slings shall be immediately removed from service if any of the following conditions are present OSHA 1926 251 e 8 SECTION 1 SAFETY 069583 Page 21 Lifting Safety ...

Page 22: ...tional lifting harness is available for purchase Part number 067568 Place slings chains or hooks through each lifting point on the machine Use a sling or chains connected to a central lifting device Ensure that all lifting devices have sufficient weight bearing capacity ALWAYS shutdown engine before transporting LIFTING POINTS SECTION 1 SAFETY 069583 Page 22 Lifting Safety ...

Page 23: ... electric brake operation Secure portable power cables in cable tray with tie wraps The maximum speed for highway towing is 55 MPH unless posted otherwise Recommended off road towing is not to exceed 15 MPH or less depending on type of terrain Avoid sudden stops and starts This can cause skidding or jack knifing Smooth gradual starts and stops will improve towing Avoid sharp turns to prevent rolli...

Page 24: ...are going into the proper gaps Typically the pans can only be installed one way 6 Once the machine is on securely on the ground with the pans underneath remove the lifting bridle from the machine 7 Start the machine and slowly increase the throttle until the blades begin turning and engaging the pans The machine is now ready to finish the concrete utilizing the pans NOTE Utilizing the lifting slin...

Page 25: ... of the corners of the blades as they are sharp 4 Align the pans so that the clips will not be crushed when the machine is lowered back down 5 Slowly lower the machine down onto the pans Make sure the blades are going into the proper gaps Typically the pans can only be installed one way 6 Remove the dolly jacks from the machine 7 Start the machine and slowly increase the throttle until the blades ...

Page 26: ...ETAIL PART 070127 QTY 1 DECAL LIFTING POINT PART 065653 QTY 2 DECAL DROP HAZARD PART 065656 QTY 2 DECAL TIE DOWN PART 068459 QTY 4 DECAL PINCH HAZARD PART 065917 QTY 2 DECAL EPA INFO PART 067934 QTY 1 DECAL GREASE PART 066103 QTY 2 DECAL GEARBOX OIL PART 048299 QTY 1 DECAL PROP 65 PART 069225 QTY 1 DECAL HYDR PRESS WARNING PART 070402 QTY 1 DECAL HYDRAULIC FLUID PART 066067 QTY 1 SECTION 1 SAFETY ...

Page 27: ...SECTION 2 OPERATION SECTION 2 OPERATIONS 069583 Page 27 ...

Page 28: ...rn high production machine Finishing rate will vary depending on the operators skill and job conditions This riding trowel has ten finishing blades The Super Heavy Duty SHD Gearboxes are designed to provide exceptional performance with low maintenance and trouble free use under some of the worst conditions All Allen Engineering MSP465 Riders are equipped with a safety shutdown switch and a low oil...

Page 29: ...r starting engine for proper operation 11 Check the steering left and right for proper operation 12 Check for any hydraulic leaks 13 Remove any loose objects that could interfere with the operation of the trowel Note If there is any indication that faulty equipment exists shutdown safely inform the proper authority and DO NOT operate the riding trowel until the problem has been fixed Starting Proc...

Page 30: ...Machine Components 1 24 11 5 6 4 16 17 18 19 11 29 29 9 10 26 2 3 21 14 30 31 7 11 13 22 8 8 27 28 9 23 20 26 25 15 12 SECTION 2 OPERATIONS 069583 Page 30 ...

Page 31: ...Cruise Control Switch Turns the machine cruise control on off 16 Tool Holder Store hand tools here 17 Cup Holder Holds your favorite beverage 18 Engine Module Controls engine RPM shows fuel level controls monitors multiple other features 19 Fuse Box Holds electrical fuses and relays 20 Muffler Used to control exhaust sound and direction 21 Manual Tube Holds the machine safety and operations manual...

Page 32: ...hould be taken All items in this manual are describe from the operator Sitting On Machine or SOM for short 1 Location of all Operating Controls A Right Pitch Control B Joystick Forward Reverse C Joystick Left Right Forward Reverse D Left Pitch Control E Right Foot Pedal F Retardant Spray Pushbutton 2 Steering the Riding Trowel A slight feathering motion forward and backward with the left hand joys...

Page 33: ...arting engine fully engage the throttle This allows the engine to warm up quicker and also engages the torque converter At this time the machine s rotors will begin turning so long as foot pedal E is engaged DO NOT use excessive pressure on the joysticks Excessive pressure does not increase the reaction time of the machine and can damage steering controls 5 Engine Speed The engine has two primary ...

Page 34: ... stages of the concrete When changing or setting pitch angle of trowel blades slow the machine down set the desired degree of pitch on the left side of the machine and then adjust the right side to match To change the pitch the opera tor will use the rocker switch located at the top of either joy stick By pressing the rocker switch towards the inside the pitch will decrease pressing the switch tow...

Page 35: ...c graphics designate screen layout and define custom parameters The PV380 is equipped with five tactile push buttons to quickly access a convenient menu In addition a back lit and heated graphic display with LEDs indicate alarm or shutdown status Flat Screen Display A 3 8 QVGA monochrome LCD screen displays gauges soft key commands and fault messages as well as menu options for setup and configura...

Page 36: ...D Resolution QVGA 320 x 240 Pixels Orientation Landscape Back lighting LED White Flash Memory 2Mb RAM 256kb Operating Voltage 6 36 VDC Power Consumption 10 Watt Communications CAN 2 0B RS485 Modbus Engine Control Unit ECU SECTION 2 OPERATIONS 069583 Page 36 ...

Page 37: ... button 1 to move the selection UP use button 2 to move the selection DOWN button 3 will verify the selection use button 5 to return to the home screen BUTTON FOUR Directs you to the Service Reminder screen The first screen will give an overview of the current state of all the service reminders that are set To cycle through reset the reminders press OK button 3 then press the down arrow button 1 a...

Page 38: ...een under SEAT SW Run Light When the oil temp has reached an acceptable temp the green light to the right of the operator will illu minate Lift Off When lifting the machine off the slab with no operator in the seat someone can hold the Run Idle Rocker to achieve a higher Engine RPM for 5 seconds and press the foot pedal while the machine is being pulled from the concrete The start up screen will d...

Page 39: ...SECTION 3 SERVICE 069583 Page 39 SECTION 3 SERVICE ...

Page 40: ...eck poly V belt X Inspect all Hardware X Inspect Belts X Inspect Wiring X Inspect Battery X Inspect Exhaust X Inspect Coolant Hoses X Inspect Catalyst X ACTION Control Linkage Lubrications X Change Engine Oil X Change Hydraulic Oil X Change Fuel Filters X Change Oil Separator Element X Change Air Filters X Drain Water Separator X Replace Fan Belt X Clean Entire EGR System X Change Coolant X Mainte...

Page 41: ...5 Part 043920 Description Filter Fuel For Kubota WG1605 Part 049801 Description Filter Hydraulic Spin On 10 micron Part 069249 Description Filter Air Safety For Kubota WG1605 3 Part 069428 Description Filter Air Primary For Kubota WG1605 4 SECTION 3 SERVICE 069583 Page 41 ...

Page 42: ... used with your engine 2 Attach one end of the positive booster cable red to the positive ter minal of the booster battery Attach the other end to the terminal of your engine battery 3 Attach one end of the negative booster cable black to the negative terminal on the booster Attach the other end of the negative cable to your engine battery 4 Jump starting in any other manner may result in damage t...

Page 43: ...The steps below descried the general procedure to remove the trowel arms to be aligned 1 Block up pressure plate A using a wooden block 2 Remove stabilizer ring from spider assembly only on available models 3 Remove blades from trowel arms 4 Loosen hex head cap screw B and remove it and the external star washer from the spider boss 5 Remove trowel arms from spider boss with lift levers in place 6 ...

Page 44: ...5 Engine Coolant Temperature Abnormality High Side Stage 1 0 Engine Coolant Temperature Abnormality High Side Stage 2 Intake Air Temperature 105 3 Sensor or Wiring Harness Open or Short to Power Sensor Malfunction 4 Sensor or Wiring Harness Short to Ground Sensor Malfunction 15 Engine Coolant Temperature Abnormality High Side Stage 1 0 Engine Coolant Temperature Abnormality High Side Stage 2 Knock...

Page 45: ...r Short or Damage FPP Malfunction Engine Speed 515 15 Engine Over Speed Condition Stuck Throttle Large Vacuum Leak Into Intake Manifold After Throttle Blade 16 Engine Over Speed Condition Faulty Crank Sensor or Input 0 Engine Over Speed Condition Faulty Crank Sensor or input Oil Pressure 100 1 Low Oil Pressure Adaptive Learn 4237 0 Exhaust Leaks Upstream or Near the HEGO Sensor Reduced Fuel Supply...

Page 46: ...Inoperative sensor 3227 Injectors 651 5 Loss of 12 V feed to injector Open injector coil Open or shorted to ground injector driver circuit in engine harness 6 Injector coil shorted internally Injector driver circuit shorted to voltage between injector and ECM 652 5 Loss of 12 V feed to injector Open injector coil Open or shorted to ground injector driver circuit in engine harness 6 Injector coil s...

Page 47: ...Pump Relay Control Coil 1348 4 Relay pull in coil shorted internally Relay driver circuit shorted to ground in wire harness 5 Open coil in relay Open in relay driver circuit in engine harness 3 Shorted relay pull in coil Relay driver circuit shorted to voltage in wire harness Power Relay Control Coil 1485 4 Short to Ground in Relay Pull in Coil Short to Ground in Relay Driver Circuit in Wire Harne...

Page 48: ...s in Wrong Connector Terminal Slot 4 Loss of feed voltage to Cam sensor Loss of signal or ground circuits Faulty sensor Internal Processor Diagnostics 628 13 Faulty ECU 629 31 Faulty ECU 630 12 Faulty ECU 1634 2 Faulty ECU J1939 Network 695 9 Fault Codes This is only a partial list of the most common error codes that are available If an alternate code is shown that is not on this list please conta...

Page 49: ...m away from the machine Keep a perpendicular angle 90 when cleaning over a decal Holding nozzle of a pressure washer at an angle different from 90 may lift the decal from the machine Recommended using a safe cement dissolver BACK SET or similar to remove hardened concrete It is NOT recommended to use chemicals such as Muriatic Acid Hydrochloric Acid Hydrofluoric Acid Sulfuric Acid Phosphoric Acid ...

Page 50: ...SECTION 4 ACCESSORIES SECTION 4 ACCESSORIES 069583 Page 50 ...

Page 51: ...Part Number 051552 Float Pan Safety Catch 46 5 O D Universal Flat 80 Lip Angle 5 Blade Part Number 051553 Dolly Jacks are available for HDX riders to make mobilization easier These tires are foam filled to help support the added weight of the machine and to help prevent flats Comes in set of 2 Part Number 039090 F Lifting Bridle 6 000 Pound Max 2 Point x 3 Foot Part Number 064568 Popular Accessori...

Page 52: ... Parts Decals Manual Mobile Device Scan this QR code with a compatible device cellular phone tablet etc Computer CLICK HERE FOR THE PARTS AND DECALS MANUAL Mail A physical copy of the parts manual can also be mailed to you upon request Please contact Allen Engineering service department and one can be sent to you Allen Engineering P O Box 819 Paragould Ar 72451 USA Phone 1 800 643 0095 USA Only 1 ...

Page 53: ...Revision Detail 069583 Page 53 GENERAL INFORMATION MANUAL REVISION DETAIL REVISION REVISION DATE REVISION REFERENCE REVISION BY 10 19 Initial Release MW ...

Page 54: ...CONNECT WITH US ON P O BOX 819 PARAGOULD AR 72451 USA 800 643 0095 USA ONLY 870 236 7751 FAX 800 643 0097 USA ONLY 870 236 3934 WWW ALLENENG COM ...

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