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allen MSP455, Operations & Parts Manual

The "Allen MSP455" Safety & Operation Manual is a comprehensive guide designed to ensure the safe and optimal use of the product. Available for free download, this manual provides step-by-step instructions and essential safety information. Get your copy from manualshive.com to maximize the performance of your Allen MSP455.

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052793 - 03/2013

SECTION 4

PARTS

Page 4-49

Hydraulics Assembly (cont’d)

Parts List

ITEM PART NO.

DESCRIPTION

QTY

-

001002

OIL, HYDRAULIC 46 (DTE25)

2.5

1

045915

FTG, F6400-6-6-O STR JIC-SAE

2

2

045921

FTG, F6400-8-8-O STR JIC-SAE

2

3

045922

FTG, F6400-4-6-O STR JIC-SAE

2

4

045923

FTG, F6801-4-6-NWO 90° ELB JIC-SAE

6

5

045928

FTG, F6400-4-4-O STR JIC-SAE

8

6

045948

FITTING, 7574051 MAGNETIC PLUG

1

7

046241

GAUGE,  RETURN FILTER

1

8

046732

SUCTION STRAINER TMF-02-06

1

9

064817

CONTROL VALVE, RH DUAL AXIS

2

10

064818

CONTROL VALVE, LH SINGLE AXIS

1

11

046738

PUMP, GEAR 3.2CC

1

12

046777

FTG, F6400-6-4-O STR JIC-SAE

3

13

046892

FTG, 6801-6-6-NWO 90° ELB JIC-SAE

1

14

048660

CYLINDER, 1.5x.625 STEERING

2

15

048661

CYLINDER, 1.5x1.25 STEERING

2

16

049058

FTG, F2501-8-8-O ELB JIC-NPTF

2

17

049978

FILTER, 1/2NPT 20M NOMINAL ELEMENT

1

18

052902

FITTING, HYDRAULIC 6409-8

1

19

052906

HOSE, HYD HS-455-1 (8M3K)

1

20

052907

HOSE, HYD HS-455-2 (8M3K)

1

21

052908

HOSE, HYD HS-455-3 (6M3K)

1

22

052909

HOSE, HYD HS-455-4 (6M3K)

1

23

052910

HOSE, HYD HS-455-5 (6M3K)

1

24

052911

HOSE, HYD HS-455-6 (4M3K)

1

25

052912

HOSE, HYD HS-455-7 (4M3K)

1

26

052913

HOSE, HYD HS-455-8 (4M3K)

1

27

052914

HOSE, HYD HS-455-9 (4M3K)

1

28

052915

HOSE, HYD HS-455-10 (4M3K)

1

29

052916

HOSE, HYD HS-455-11 (4M3K)

1

30

052917

HOSE, HYD HS-455-12 (4M3K)

1

31

052918

HOSE, HYD HS-455-13 (4M3K)

1

32

052920

HOSE, HYD HS-455-15 (4M3K)

1

33

052926

FTG, HYD SMK20-7/16UNF-VE TEST PORT

1

34

052927

FTG, HYD F6502-8-8

1

35

052928

FTY, HYD 9059-8-8

2

36

052930

COOLER, AIR/OIL  2005K-12S-BP

1

37

053334

HOSE, OIL DRAIN F/ MSP445

1

38

056910

HYD TANK WMNT

1

39

056932

GAUGE 76MM 3” LEVEL GAUGE

1

40

FI0350

FILLER BREATHER

1

41

046735

MANIFOLD, HYD STEERING

1

Summary of Contents for MSP455

Page 1: ...OPERATIONS PARTS MANUAL MSP455 RIDING TROWEL REVISION 06 2018 MANUAL PART 052793 ...

Page 2: ...052793 07 2015 This manual or a copy of it must be kept with the machine at all times There is a manual storage container located on the machine for your convenience ...

Page 3: ...liability for any errors or inaccuracies that may appear in this manual Allen Products are covered under one or more of the following patent numbers U S Design Patents 344 736 400 542 400 544 402 998 402 999 403 332 404 041 404 042 410 931 413 127 416 564 465 897 466 909 474 203 U S Utility Patents 5 108 220 5 238 323 5 328 295 5 352 063 5 405 216 5 476 342 5 480 257 5 480 258 5 533 831 5 562 361 ...

Page 4: ...ation to product alterations or repairs made to the product without the written approval of Allen Allen specifically excludes from warranty any damage to any trowels resulting from an impact to the rotors 7 Impact damage is not covered under the Allen Gear Box warranty 8 Allen will pay shop labor on warranty items at the Allen Shop Labor Rate in existence on the date of the warranty claim An Allen...

Page 5: ...s xi Machine Dimensional Specifications xii Section 1 Safety 1 1 State Regulations 1 2 Federal Regulations 1 3 Safety Information 1 4 Safety Symbols 1 5 General Safety 1 6 Safety Labels and Decals 1 11 Transportation Safety 1 15 Section 2 Operations 2 1 Pre Operating Instructions 2 2 Starting 2 3 Operating 2 4 Section 3 Service 3 1 Maintenance Instructions 3 2 Air Filter Maintenance 3 3 Engine Oil...

Page 6: ... Kill Switch Pedal Assembly 4 20 Pitch Control Assembly 4 22 Right Hand SOM Rotor Assembly 4 24 Left Hand SOM Rotor Assembly 4 26 Left Gearbox Assembly 4 28 Right Gearbox Assembly 4 30 Right Hand Spider Assembly 4 32 Left Hand Spider Assembly 4 33 Spray System Assembly 4 34 Fuel System Assembly 4 36 Power Unit and Driveline Assembly 4 38 Steering Assembly 4 42 Hydraulics Assembly 4 46 Electrical S...

Page 7: ...of trouble free operation This manual is divided into the following sections SECTION 1 SAFETY SECTION 3 SERVICE SECTION 2 OPERATIONS SECTION 4 PARTS Complete any warranty requirements as specified by the engine manufacturer in their instructions found inside the manual box located on the operator s control panel Your engine is not manufactured by Allen Engineering Corporation Inc and therefore is ...

Page 8: ..._Mobile Phone _____________________ Additional Comments ______________________________________________________ ________________________________________________________________________ ________________________________________________________________________ Your Dealer has Allen Engineering Corporation trained mechanics and original Allen replacement parts Always contact the Allen Dealer who sold y...

Page 9: ...e PARTS section of this manual 3 Specify exact shipping instructions including the preferred routing and complete destination address 4 DO NOT return parts to AEC without receiving written authorization from AEC All authorized returns must be shipped pre paid 5 When placing an order please contact the AEC dealer nearest you All information specifications and illustrations in this manual are subjec...

Page 10: ...fically defines each significant character or group of characters of the Model Number and Serial Number codes Model Number MSP 455 Series 455 Mechanical Super Professional Serial Number The serial number found on the identification plate is a ten digit format The model number identifies your machine and will ensure that you receive the correct replacement parts Serial Number Example 455 02 13 001 ...

Page 11: ...uld not be removed at any time Please record the information found on this plate below so it will be available should the identification plate become lost or damaged When ordering parts or requesting service information you will always be asked to specify the model and serial numbers of the machine FILL IN FOR FUTURE REFERENCE Model Number ____________________________ Serial Number _______________...

Page 12: ...is our newest power steering model in our popular MSP Series The powerful gas engine Super Heavy Duty Gearboxes and Spiders provide a great weight to horsepower performer for larger contractors Adjustable Seat and Arm Rests Light Switch 12 Volt Charger and Hour Meter in One Convenient Location Generation III Hydraulic Joy Stick Power Steering Independent Manual Pitch Control Detachable Front Acces...

Page 13: ...Output Horizontal Shaft Diameter in 1 1 8 Shaft Length in 4 Shaft End Tapped Diameter in Threads per inch 7 16 20 Compression Ratio 8 8 1 Cooling System Air cooled Air Cleaner Type Heavy Duty Fuel Type Gasoline Fuel Filter In line Oil Capacity qt 2 9 Lubrication System Full pressure Ignition System Electronic Carburetor 2 Barrel Carb Max RPM 3 600 Charging System Amps 25 Muffler Included Yes EPA C...

Page 14: ...052793 03 2013 Page xii Dimensional Specifications 101 1 2 50 1 2 60 1 2 ...

Page 15: ...052793 03 2013 CE Documentation Page xiii ...

Page 16: ...052793 03 2013 INTENTIONALLY BLANK Page xiv ...

Page 17: ...052793 03 2013 SECTION 1 SAFETY Page 1 1 Section 1 SAFETY ...

Page 18: ...052793 03 2013 SECTION 1 SAFETY Page 1 2 State Regulations Proposition 65 Warning ...

Page 19: ...052793 03 2013 SECTION 1 SAFETY Page 1 3 Federal Regulations Respiratory Hazards ...

Page 20: ... notes shown below will inform you about potential hazards that could injure you or oth ers The safety notes specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in ...

Page 21: ...ECTION 1 SAFETY Page 1 5 Safety Symbols Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety notes ...

Page 22: ...azard while the equipment is in operation No one other than the operator is to be in the working area when the equipment is in operation DO NOT use the equipment for any purpose other than its intended purposes or applications This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when the...

Page 23: ...s damage to the equipment or engine NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death If applicable never use your hand to find hydraulic leaks Use a piece of wood or cardboard Hydraulic fluid injected into the skin must be treated by a knowledgable physician immediately or severe injury o...

Page 24: ...ep fingers hands hair and clothing away from all moving parts to prevent injury DO NOT remove the engine oil drain plug while the engine is hot Hot oil will gush out of the oil tank and severely scald any persons in the general area of the screed NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing equipment NEVER run engine without an air filter or w...

Page 25: ... use fuel as a cleaning agent DO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine DO NOT drop the battery There is a possibility that the battery will explode DO NOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come into contact with a...

Page 26: ...ospital to seek medical attention ALWAYS disconnect the negative battery terminal before performing service on the equipment ALWAYS keep battery cables in good working condition Repair or replace all worn cables Side slope operation is not permitted Walk around the riding trowel before starting it to see if any items are worn damaged leaking etc that may make the riding trowel dangerous to operate...

Page 27: ...equired to operate this machine This decal notates the pinch point locations on this machine This decal notates the lifting points on this machine This decal indicates that this machine can start fires to it s surroundings due to sparks from the exhaust This decal indicates a hot surface and warns personnel not to touch ...

Page 28: ...tates that this equipment was proudly manufactured in the United States of America This decal notates the location of the light switch on this machine This decal notates that the thrust bearings must be greased daily This decal notates that this product was made at the Allen Engineering Corporation manufacturing facilities in Paragould Arkansas This decal notates the location of the 12V accessory ...

Page 29: ...s decal notates that this product is covered under one or more patents This decal notates that this product uses unleaded gasoline only This decal notates the model number and series number of this machine This decal notates the location of where to put hand tools on the machine ...

Page 30: ...052793 03 2013 SECTION 1 SAFETY Page 1 14 Safety Labels and Decals cont d This decal notates the location of where the operations and parts manuals are This decal illustrates Allen Concrete Equipment ...

Page 31: ... being lifted Lifting instructions using a hoist Place slings chains or hooks through each lifting eye on the machine Use a sling or chains with a minimum length of 2 meters 5 feet on each leg connected to a central lifting device Ensure that all lifting devices have sufficient weight bearing capacity ALWAYS shutdown engine before transporting Transportation Safety ...

Page 32: ... properly DOT Requirements include the following Connect and test electric brake operation Secure portable power cables in cable tray with tie wraps The maximum speed for highway towing is 55 MPH unless posted otherwise Recommended off road towing is not to exceed 15 MPH or less depending on type of terrain Avoid sudden stops and starts This can cause skidding or jack knifing Smooth gradual starts...

Page 33: ...052793 03 2013 SECTION 2 OPERATIONS Page 2 1 Section 2 OPERATIONS ...

Page 34: ...ry level Check for hydraulic leaks Check all operating controls for proper operation and adjustment Check speed control operation before and after starting engine for proper operation Gearbox oil level Add oil as required The steering left and right Note If there is any indication that faulty equipment exists shutdown safely inform the proper authority and DO NOT operate the riding trowel until th...

Page 35: ... cold pull out the choke lever Press down on throttle pedal located by the opera tor s right foot one to two times To much throttle during start up will flood the engine 3 Turn igintion switch key to the start position immediately release key when engine starts If after two or three attempts the engine has not started push in choke Attempt to start trowel again Allow engine to warm up for 5 minute...

Page 36: ...f the slab surface about to be troweled When the machine reaches the end of the slab make a 180 degree turn and repeat the straight line of direction to the other end of the slab To familiar ize a new operator with the riding trowel the following steps should be taken Location of all Operating Controls A Right Pitch Control B Joystick Forward Reverse C Joystick Left Right Forward Reverse D Left Pi...

Page 37: ...ieved at full engine RPM After starting engine fully engage the throttle This allows the engine to warm up quicker and also en gages the torque converter At this time the machine s rotors will begin turning DO NOT use excessive pressure on the joysticks Excessive pressure does not increase the reaction time of the machine and can damage steering controls Stopping The Riding Trowel To stop the trow...

Page 38: ... A slight feathering motion forward and backward with the left hand joystick is required to move the machine in a straight path to the left or right while operating the right hand joystick Position Action 1 Forward 2 Reverse 3 Rotate clockwise 4 Rotate counter clockwise 5 Left sideways 6 Right sideways ...

Page 39: ...f the concrete Refer to figure be low When changing or setting pitch angle of trowel blades slow the machine down set the desired degree of pitch on the left side of the machine and then adjust the right side to match To increase the pitch turn the pitch control clockwise a use the pitch indicator b to adjust pitch equally on both right and left trowel blades ...

Page 40: ...me deliveries with reactive and knowledgeable customer service OUR QUALITY POLICY The Allen Engineering Team is fully committed to exceeding customer expectations for the quality of the products and services provided through the continuous improvement process of reducing waste defects and variability in everything we do OUR VISION Our Vision is to be a world class manufacturer of concrete placing ...

Page 41: ...052793 03 2013 SECTION 3 SERVICE Page 3 1 Section 3 SERVICE ...

Page 42: ...ram to catch and correct many serious problems before they occur The preventative maintenance schedule contained herein gives a daily weekly monthly semi annually annually and break in 100 hours minimum requirement to keep your riding trowel running for years The lubrication chart contained herein is one part of riding trowel preventative maintenance Because regular maintenance cannot be controlle...

Page 43: ... and allow to air dry 3 Saturate precleaner with new engine oil squeeze out excess oil 4 Reinstall precleaner over paper element Paper Element 1 Clean area around element Remove wing nut element cover and paper element with precleaner 2 Separate precleaner from element service precleaner and replace paper element 3 Check condition of rubber seal and replace if necessary 4 Install new paper element...

Page 44: ...052793 03 2013 SECTION 3 SERVICE Page 3 4 VISIT US www alleneng com LIKE US www facebook com AllenEngineering FOLLOW US alleneng WATCH US www youtube com AllenMachinery ...

Page 45: ...fill hole To fill engine with oil use a long funnel to avoid spill ing or use an oil can filled with the proper weight small engine oil and squirt oil directly into fill hole Check oil level with dipstick Fill the crank case to the full mark on the dipstick DO NOT overfill Replace dipstick Change Engine Oil Important Engine oil is best drained when the engine is warm Warm oil flows freely and carr...

Page 46: ... controls ü Tighten all bolts and nuts ü Grease steering assembly heim joints ü Tighten any loose bolts nuts etc ü Inspect visually for loose or missing parts ü Wash wet concrete of machine ü Clean fuel sediment bowl ü Inspect battery fill with water if needed ü Change gearbox oil ü Inspect drive belts ü Check all adjustments ü Change the engine oil ü Check air cleaner element ü Thoroughly clean m...

Page 47: ...2013 SECTION 3 SERVICE Page 3 7 Filter Replacement AIR CLEANER PAPER ELEMENT PRE CLEANER 45 083 01 S AIR FILTER 057991 ENGINE OIL FILTER PART 057994 ENGINE FUEL FILTER PART 064826 HYDRAULIC OIL FILTER PART 061528 ...

Page 48: ...ent or bad oil Contact your AEC dealer Other other than above Contact your AEC dealer Engine does not stop Electrical malfunction Contact your AEC dealer Other other than above Contact your AEC dealer Idling is not stable Insufficient intake air clogged air cleaner Clean or replace the air cleaner Other other than above Contact your AEC dealer Poor power or acceleration Bad fuel Change fuel Wrong ...

Page 49: ...e choke fully Other other than above Contact your AEC dealer White or blue smoke comes out of exhaust Engine oil level is too high Adjust the oil level Other other than above Contact your AEC dealer Safety Devices Lamp does not light Blown bulb Replace Blown fuse Replace Other other than above Contact your AEC dealer Hydraulic System Pump does not work Insufficient or deteriorated hydraulic fluid ...

Page 50: ...eliveries with reactive and knowledgeable customer service OUR QUALITY POLICY The Allen Engineering Team is fully committed to exceeding customer expectations for the quality of the products and services provided through the continuous improvement process of reducing waste defects and variability in everything we do OUR VISION Our Vision is to be a world class manufacturer of concrete placing and ...

Page 51: ...052793 03 2013 SECTION 4 PARTS Page 4 1 Section 4 PARTS ...

Page 52: ...ry The FRONT and or REAR orientations are defined from the operator s view of sitting on machine SOM All set screws have blue LOC TITE applied at the factory If set screw is removed or loosened for any reason re apply blue LOC TITE All grease fittings are capped with CAP PLUG GC 5 AEC PN 015692 to protect the fitting If cap becomes missing or damaged replace it as soon as possible Anti Seize is ap...

Page 53: ...r replacement parts by the appropriate part number not the key number This manual contains an illustrated parts list for help in ordering replacement parts for your machine Follow the instructions below when ordering parts to insure prompt and accurate delivery 1 All orders for service parts include the serial number for the machine Shipment will be delayed if this information is not available 2 I...

Page 54: ...052793 03 2013 SECTION 4 PARTS Page 4 4 Seat Frame Assembly Illustration 45 35 46 44 29 31 42 36 47 48 49 50 ...

Page 55: ...HOLDER 1 18 042343 FSTN SFBHCS 1 4 20 x 3 4 9 19 045915 Jic 6 to Male O ring 6 Straight 2 20 045921 FTG F6400 8 8 O STR JIC SAE 1 21 045922 FTG F6400 4 6 O STR JIC SAE 2 22 045928 FTG F6400 4 4 O STR JIC SAE 8 23 046736 CONTROL VALVE RH DUAL AXIS 1 24 046777 FTG F6400 6 4 O STR JIC SAE 2 25 046892 FTG 6801 6 6 NWO 90 ELB JIC SAE 1 26 047052 RELAY 12 V 30 50 A w RES SHROUD 1 27 047665 BUMPER RUBBER...

Page 56: ...052793 03 2013 SECTION 4 PARTS Page 4 6 17 15 16 40 12 28 32 1 41 22 22 24 22 7 9 33 2 Seat Frame Assembly cont d Illustration REAR VIEW LEFT STEERING ...

Page 57: ...L LIGHTS SP 1 41 053452 DECAL 12V ACCESSORY SP 1 42 053454 DECAL MANUALS SP 1 43 056338 DECAL AEC 1 5 X 3 25 WHITE RED 1 44 056339 DECAL 13 35 X 8 ALLEN OVAL 1 45 056861 SEAT FRAME WMNT 1 46 059540 SCREEN ASSEMBLY MSP455 1 47 061372 SEAT RIDER 1 48 061373 ARM RESTS FOR SEAT 1 49 064817 CONTROL VALVE RH DUAL AXIS 1 50 064818 CONTROL VALVE LH SINGLE AXIS 1 ...

Page 58: ...052793 03 2013 SECTION 4 PARTS Page 4 8 11 18 11 4 22 24 5 10 3 23 19 34 20 25 2 Seat Frame Assembly cont d Illustration RIGHT STEERING ...

Page 59: ...CUP HOLDER 1 18 042343 FSTN SFBHCS 1 4 20 x 3 4 9 19 045915 Jic 6 to Male O ring 6 Straight 2 20 045921 FTG F6400 8 8 O STR JIC SAE 1 21 045922 FTG F6400 4 6 O STR JIC SAE 2 22 045928 FTG F6400 4 4 O STR JIC SAE 8 23 046736 CONTROL VALVE RH DUAL AXIS 1 24 046777 FTG F6400 6 4 O STR JIC SAE 2 25 046892 FTG 6801 6 6 NWO 90 ELB JIC SAE 1 26 047052 RELAY 12 V 30 50 A w RES SHROUD 1 27 047665 BUMPER RU...

Page 60: ...052793 03 2013 SECTION 4 PARTS Page 4 10 Seat Frame Assembly cont d Illustration 30 27 38 43 14 13 35 ...

Page 61: ...AL LIGHTS SP 1 41 053452 DECAL 12V ACCESSORY SP 1 42 053454 DECAL MANUALS SP 1 43 056338 DECAL AEC 1 5 X 3 25 WHITE RED 1 44 056339 DECAL 13 35 X 8 ALLEN OVAL 1 45 056861 SEAT FRAME WMNT 1 46 059540 SCREEN ASSEMBLY MSP455 1 47 061372 SEAT RIDER 1 48 061373 ARM RESTS FOR SEAT 1 49 064817 CONTROL VALVE RH DUAL AXIS 1 50 064818 CONTROL VALVE LH SINGLE AXIS 1 ...

Page 62: ...052793 03 2013 SECTION 4 PARTS Page 4 12 38 57 46 52 32 47 65 70 43 71 21 31 69 68 7 22 6 48 42 56 61 37 67 36 49 Mainframe Assembly Illustration ...

Page 63: ...ZP STL COTTER 1 17 010464 FSTN NUT NYLOK 3 8 16 15 18 010568 SCR 10 32 X 1 2 RND HD MACH 8 19 011490 FSTN FW HARDENED 1 2 4 20 012612 FSTN NUT HEX NYLOCK 5 16 18 12 21 012994 RIVET 1 8x3 8 ALUM DOME HD 8 22 017751 FSTN FW HARD A325 3 8 p 8 23 019430 FSTN CLAMP SIZE 4 MINI 1 24 020542 FSTN NUT STOVER LOCK 1 4 20 8 25 020604 CLIP SAE 14 406 INSUL LOOP 1 26 024984 PIVOT THROTTLE CABLE 1 27 028243 CAB...

Page 64: ...052793 03 2013 SECTION 4 PARTS Page 4 14 33 54 4 63 50 19 8 15 58 59 60 62 17 7 11 27 35 34 68 69 72 Mainframe Assembly cont d Illustration ...

Page 65: ...WHITE 4 51 048906 TRAY F BATTERY MAN TUBE 1 52 048921 STRAP TANK 4 53 048932 BAR BATTERY HOLD DOWN 1 54 052930 COOLER AIR OIL 2005K 12S BP 1 55 053200 TANK 6 GALLON W CAP EPA 1 56 053441 DECAL LIFTING CRUSH HAZARD SP 2 57 053442 DECAL ALLEN VERTICAL BRUSHED CHROME 2 58 053443 DECAL GASOLINE ONLY SP 1 59 053445 DECAL RETARDANT ONLY SP 1 60 053446 DECAL MADE IN USA SP 1 61 053448 DECAL LIFT HERE ONL...

Page 66: ...052793 03 2013 SECTION 4 PARTS Page 4 16 28 12 4 13 10 65 51 67 Mainframe Assembly cont d Illustration ...

Page 67: ...X 1 ZP STL COTTER 1 17 010464 FSTN NUT NYLOK 3 8 16 15 18 010568 SCR 10 32 X 1 2 RND HD MACH 8 19 011490 FSTN FW HARDENED 1 2 4 20 012612 FSTN NUT HEX NYLOCK 5 16 18 12 21 012994 RIVET 1 8x3 8 ALUM DOME HD 8 22 017751 FSTN FW HARD A325 3 8 p 8 23 019430 FSTN CLAMP SIZE 4 MINI 1 24 020542 FSTN NUT STOVER LOCK 1 4 20 8 25 020604 CLIP SAE 14 406 INSUL LOOP 1 26 024984 PIVOT THROTTLE CABLE 1 27 028243...

Page 68: ...052793 03 2013 SECTION 4 PARTS Page 4 18 9 12 6 5 4 2 1 11 8 8 3 4 7 10 Throttle Pedal Assembly Illustration ...

Page 69: ...P STL COTTER 2 4 012361 PIN Ø1 8 X 1 COTTER 2 5 024839 ASSY FOOT SPEED PEDAL 1 6 024851 THROTTLE HOUSING WMNT 1 7 024981 EXTENSION SPRING 1 8 024982 FSTN PIN CLEVIS 1 4 X 51 64 2 9 024983 FSTN PIN CLEVIS 3 8 X 3 1 4 1 10 028895 FSTN PIN CLEVIS 3 8 X 3 3 4 1 11 040246 SHACKLE 1 1 4 FOOT SPEED SHORT 2 12 059534 FULCRUM WMNT 1 Throttle Pedal Assembly Parts List ...

Page 70: ...052793 03 2013 SECTION 4 PARTS Page 4 20 7 1 10 6 3 9 8 5 2 4 Kill Switch Pedal Assembly Illustration ...

Page 71: ...y Parts List ITEM PART NO DESCRIPTION QTY 1 010002 FSTN HHCS 1 4 20 X 3 4 4 2 010035 FSTN HHCS 3 8 16 X 3 4 2 3 010082 FSTN FW 5 16 1 4 015684 FSTN NUT HEX JAM 3 8 16 4 5 024631 SWITCH KILL FOR RIDING TROWEL 1 6 024840 PLATE PEDAL FOOT SPEED 1 7 024851 THROTTLE HOUSING WMNT 1 8 026226 PIN Ø3 32 X 3 4 ZP STL COTTER 1 9 028895 FSTN PIN CLEVIS 3 8 X 3 3 4 1 10 041596 WELDMENT KILL SWITCH PLATE 1 ...

Page 72: ...052793 03 2013 SECTION 4 PARTS Page 4 22 5 8 1 6 3 4 D F G C E A B H 7 Pitch Control Assembly Illustration ...

Page 73: ...E RT 1 6 038176 WELDMENT VANG KOH PITCH CONT TUBE 1 7 038178 WELD T SP400 PST PC SHAFT 1 8 040147 ASSY SP HP PITCH CONT CRANK HANDLE 1 ITEM PART NO DESCRIPTION QTY A 012710 THRUST BEARING 2 B 032191 STOP F PITCH CONTROL HANDLE 1 C 040143 BALL NOSE SPRING PLUNGER 2 D 040144 HANDLE CRANK SCREW SHAFT ASS Y 1 E 040146 CABLE ASSEMBLY BUSHING 1 F 040280 BEARING THRUST 1 G 040281 SPACER 1 OD 5 8 LG 11 GA...

Page 74: ...052793 03 2013 SECTION 4 PARTS Page 4 24 32 30 16 5 29 18 13 19 1 3 23 28 31 7 21 9 8 20 24 10 12 26 25 27 11 33 2 22 33 Right Hand Rotor Assembly Illustration GREASE DAILY ...

Page 75: ...9969 FSTN HHCS 5 8 11 X 1 3 4 4 16 020915 FSTN HHCS 5 8 11 X 1 1 2 GR 5 4 17 024755 FITTING 1 8 27 NPT 45 GREASE 1 18 025091 FSTN 5 16 18x1 2xØ3 8x3 8 SHLDR SCR 5 19 025092 BUSHING 3 8x1 2x5 16 BRONZE 5 20 026215 ARM YOKE 1 21 026504 FSTN SHLD BLT 3 8 X 1 1 4 1 22 029529 VALVE RELIEF 1 8 27NPT AIR V 1 23 037532 BLADE 8x18 FLAT FINISH GOLD 5 24 037652 WASHER HD RETAINING 1 25 039685 BEARING THRUST ...

Page 76: ...052793 03 2013 SECTION 4 PARTS Page 4 26 Left Hand Rotor Assembly Illustration 30 30 29 31 5 15 22 28 13 17 18 31 1 3 27 23 22 12 25 24 26 9 8 20 7 11 19 ...

Page 77: ... PLASTIC TAPERD 5 14 015696 KEY 25x1 25 LG HARD RAD 1 15 019969 FSTN HHCS 5 8 11 X 1 3 4 4 16 020915 FSTN HHCS 5 8 11 X 1 1 2 GR 5 4 17 025091 FSTN 5 16 18x1 2xØ3 8x3 8 SHLDR SCR 5 18 025092 BUSHING 3 8x1 2x5 16 BRONZE 5 19 026215 ARM YOKE 1 20 026504 FSTN SHLD BLT 3 8 X 1 1 4 1 21 029529 VALVE RELIEF 1 8 27NPT AIR V 1 22 037532 BLADE 8x18 FLAT FINISH GOLD 5 23 037652 WASHER HD RETAINING 1 24 0396...

Page 78: ...052793 03 2013 SECTION 4 PARTS Page 4 28 10 2 3 19 13 28 27 18 4 14 7 36 27 28 21 24 32 37 11 3 26 29 17 25 12 34 30 5 6 9 35 33 15 22 29 20 31 23 3 1 Left Hand Gearbox Assembly Illustration ...

Page 79: ...6 KEY GEARBOX SQ 1 2x2 500 1 17 029147 FLANGE GEARBOX SHD 1 18 029149 GEAR 20 1 RH BRONZE 1 19 029150 CAP SHD GEARBOX LARGE 1 20 029154 CAP SHD GEARBOX END 1 21 029155 CAP BOTTOM GEARBOX SHD 1 22 029178 BEARING Ø1 4375 BORE TAPERED 1 23 029179 SEAL Ø1 375 RADIAL SHAFT OIL 1 24 029180 SEAL Ø1 875 RADIAL SHAFT OIL 1 25 029181 SEAL Ø1 125 RADIAL SHAFT OIL 1 26 029182 BEARING Ø1 3125 BORE TAPERED 1 27...

Page 80: ...052793 03 2013 SECTION 4 PARTS Page 4 30 Right Hand Gearbox Assembly Illustration 2 3 11 19 28 27 14 37 5 33 8 26 15 16 35 27 28 21 24 32 38 12 3 22 29 20 23 31 18 3 1 25 30 4 34 13 10 7 6 36 ...

Page 81: ... SHD GEARBOX 1 16 029144 SHAFT COUNTER LH SHD 1 17 029146 KEY GEARBOX SQ 1 2x2 500 2 18 029147 FLANGE GEARBOX SHD 1 19 029150 CAP SHD GEARBOX LARGE 1 20 029154 CAP SHD GEARBOX END 1 21 029155 CAP BOTTOM GEARBOX SHD 1 22 029178 BEARING Ø1 4375 BORE TAPERED 1 23 029179 SEAL Ø1 375 RADIAL SHAFT OIL 1 24 029180 SEAL Ø1 875 RADIAL SHAFT OIL 1 25 029181 SEAL Ø1 125 RADIAL SHAFT OIL 1 26 029182 BEARING Ø...

Page 82: ...X 7 8 DOG PT HEX HD CAP 5 4 015684 NUT 3 8 16 JAM HEX 5 5 015686 FSTN SQHSS 3 8 16 X 1 5 6 024755 FITTING 1 8 27 NPT 45 GREASE 5 7 028216 BOLT 1 2 13 X 1 1 2 GR 8 CARRIAGE 5 8 033034 LEVER LIFT SD UNIVERSAL 5 9 040699 SPIDER LH 5 BOSS CCW ROT 1 10 040700 ARM 5 BOSS SPIDER ASSY TROWEL 5 11 040792 CLIP 46 48 UNIV SPIDER SPRING 5 Right Hand Spider Assembly Illustration and Parts List ...

Page 83: ... WASHER 3 8 EXT TOOTH LOCK 5 3 015683 BOLT 3 8 16 X 7 8 DOG PT HEX HD CAP 5 4 015684 NUT 3 8 16 JAM HEX 5 5 015686 FSTN SQHSS 3 8 16 X 1 5 6 024755 FITTING 1 8 27 NPT 45 GREASE 5 7 028216 BOLT 1 2 13 X 1 1 2 GR 8 CARRIAGE 5 8 033034 LEVER LIFT SD UNIVERSAL 5 9 040698 SPIDER RH 5 BOSS CW ROT 46 48 1 10 040700 ARM 5 BOSS SPIDER ASSY TROWEL 5 11 040792 CLIP 46 48 UNIV SPIDER SPRING 5 ...

Page 84: ...052793 03 2013 SECTION 4 PARTS Page 4 34 10 2 11 3 14 5 4 13 12 11 7 1 9 8 6 Spray System Assembly Illustration ...

Page 85: ...LBOW 3 8 BRASS 90 STREET 1 5 040388 FTG 3 8X1 4 BRASS FM TO FM REDUCER 1 6 041604 BODY NYLON CHECK VALVE NOZ 2 7 041606 NIPPLE 1 4 NPT CLOSE PLASTIC 2 8 041624 RETAINER NYLON SPRAY TIP 2 9 047578 STRAINER POLY 50 μ MESH 2 10 047700 TANK 6 GALLON WATER PLASTIC 1 11 047933 ELBOW 1 4 PUSHLOK x 1 4 NPT PLASTIC 3 12 048246 HOSE 3 8 WATER LINE 7 13 048652 TEE PLASTIC 1 4 x 1 4 x 1 4 1 14 048653 BARB HOS...

Page 86: ...052793 03 2013 SECTION 4 PARTS Page 4 36 Fuel System Assembly Illustration 6 2 3 5 4 1 7 ...

Page 87: ...Our Mission is to provide superior quality products manufactured in a safe and efficient environment by highly trained and dedicated personnel on time deliveries with reactive and knowledgeable customer service OUR QUALITY POLICY The Allen Engineering Team is fully committed to exceeding customer expectations for the quality of the products and services provided through the continuous improvement ...

Page 88: ...052793 03 2013 SECTION 4 PARTS Page 4 38 46 22 13 54 33 34 17 16 31 38 48 49 41 20 25 39 47 44 35 36 23 43 Power Unit and Driveline Assembly Illustration ...

Page 89: ...17314 SHCS 1 4 20 X 5 8 16 18 017751 FSTN FW HARD A325 3 8 p 1 19 017898 FSTN HHCS 7 16 20 X 1 1 2 GR8 4 20 020514 FSTN NUT STOVER LOCK 3 8 16 4 21 024820 STOCK 1 4 SQx4 LG KEY 1 22 024984 PIVOT THROTTLE CABLE 1 23 028243 1 CABLE THROTTLE 52 HD 1 24 033661 PLATE BELT GURD BKT F BLM 1 25 039740 BOLT 3 8 16 X 2 1 4 GR 8 HHC 4 26 042280 FSTN HHCS 7 16 20 X 4 1 2 GR 8 1 27 045921 FTG F6400 8 8 O STR J...

Page 90: ...052793 03 2013 SECTION 4 PARTS Page 4 40 Power Unit and Driveline Assembly Illustration cont d 11 19 32 29 27 40 51 45 26 10 6 30 52 53 50 28 3 2 5 37 55 15 ...

Page 91: ... 4 X 2 1 43 053306 ENGINE KOHLER CH 1000 1 44 053308 ENGINE PLATE WMNT 1 45 065967 CLUTCH 1 46 053385 THROTTLE BRKT 1 47 053389 PULLEY MSP445 MP215 1 48 053444 DECAL HOT W HAND 1 49 053453 DECAL SPARK WARNING SP 1 50 056775 SHEAVE AK30x1 1 8 1 51 056906 ENGINE CONNECTING PLATE 1 52 056912 HYDRAULIC PUMP MOUNTING PLATE ASSEMBLY 1 53 056922 A22 HI POWER V BELT 1 54 056938 HEAT SHIELD 14 X20 1 55 059...

Page 92: ...052793 03 2013 SECTION 4 PARTS Page 4 42 Steering Assembly Illustration 2 6 9 5 7 6 7 4 2 3 12 LEFT STEERING FRAME REMOVED FOR CLARITY ...

Page 93: ... GR 8 6 3 043124 ROD END MALE 5 8 3 4 043125 ROD END 5 8 FEMALE 3 5 045923 FTG F6801 4 6 NWO 90 ELB JIC SAE 6 6 048455 FSTN HHCS 5 8 11 x 3 GR 8 5 7 048627 SPACER STEERING CONNECTION 10 8 048660 CYLINDER 1 5x 625 STEERING 1 9 048661 CYLINDER 1 5x1 25 STEERING 2 10 056860 MAIN FRAME MSP455 1 11 056872 MODULE 20 1 LH ROTOR ASSY 1 12 056893 MODULE 20 1 LH ROTOR ASSY 1 ...

Page 94: ...052793 03 2013 SECTION 4 PARTS Page 4 44 Steering Assembly cont d Illustration 8 5 9 5 6 7 4 2 3 11 6 RIGHT STEERING FRAME CUT OUT FOR CLARITY ...

Page 95: ...8 18 GR 8 6 3 043124 ROD END MALE 5 8 3 4 043125 ROD END 5 8 FEMALE 3 5 045923 FTG F6801 4 6 NWO 90 ELB JIC SAE 6 6 048455 FSTN HHCS 5 8 11 x 3 GR 8 5 7 048627 SPACER STEERING CONNECTION 10 8 048660 CYLINDER 1 5x 625 STEERING 1 9 048661 CYLINDER 1 5x1 25 STEERING 2 10 056860 MAIN FRAME MSP455 1 11 056872 MODULE 20 1 LH ROTOR ASSY 1 12 056893 MODULE 20 1 LH ROTOR ASSY 1 ...

Page 96: ...052793 03 2013 SECTION 4 PARTS Page 4 46 Hydraulics Assembly Illustration ...

Page 97: ...9058 FTG F2501 8 8 O ELB JIC NPTF 2 17 049978 FILTER 1 2NPT 20M NOMINAL ELEMENT 1 18 052902 FITTING HYDRAULIC 6409 8 1 19 052906 HOSE HYD HS 455 1 8M3K 1 20 052907 HOSE HYD HS 455 2 8M3K 1 21 052908 HOSE HYD HS 455 3 6M3K 1 22 052909 HOSE HYD HS 455 4 6M3K 1 23 052910 HOSE HYD HS 455 5 6M3K 1 24 052911 HOSE HYD HS 455 6 4M3K 1 25 052912 HOSE HYD HS 455 7 4M3K 1 26 052913 HOSE HYD HS 455 8 4M3K 1 2...

Page 98: ...052793 03 2013 SECTION 4 PARTS Page 4 48 Hydraulics Assembly cont d Illustration 1 3 3 13 2 1 33 41 RH JOYSTICK 9 12 5 5 5 5 5 LH JOYSTICK 12 5 5 5 10 18 8 16 6 39 38 7 17 16 ...

Page 99: ...6 049058 FTG F2501 8 8 O ELB JIC NPTF 2 17 049978 FILTER 1 2NPT 20M NOMINAL ELEMENT 1 18 052902 FITTING HYDRAULIC 6409 8 1 19 052906 HOSE HYD HS 455 1 8M3K 1 20 052907 HOSE HYD HS 455 2 8M3K 1 21 052908 HOSE HYD HS 455 3 6M3K 1 22 052909 HOSE HYD HS 455 4 6M3K 1 23 052910 HOSE HYD HS 455 5 6M3K 1 24 052911 HOSE HYD HS 455 6 4M3K 1 25 052912 HOSE HYD HS 455 7 4M3K 1 26 052913 HOSE HYD HS 455 8 4M3K...

Page 100: ...052793 03 2013 SECTION 4 PARTS Page 4 50 Hydraulic Schematic Illustration ...

Page 101: ...R 2 4 048660 LEFT RIGHT STEERING CYLINDER 1 5 046735 STEERING MANIFOLD 1 6 046738 HYDRAULIC GEAR PUMP 1 7 034012 SUCTION STRAINER 1 8 049978 RETURN LINE FILTER 1 9 046241 FILTER GAUGE 1 10 FI0350 FILLER BREATHER WITH DIP STICK 1 11 056932 SIGHT LEVEL INDICATOR 1 12 045948 MAGNETIC TANK PLUG 1 13 052930 AIR OIL COOLER 1 14 057956 MSP455 FITTING KIT 1 15 057955 MSP455 HOSE KIT 1 ...

Page 102: ... 03 2013 SECTION 4 PARTS Page 4 52 Electrical Schematics Illustration 30 87 85 86 16 GA RED 51 18 GA BLUE 14 LG 10 10 G G H 12 V 18 GA RED 45 LG 16 GA BLACK 7 LG 16 GA RED 7 LG LARGE FEMALE SPADE 18 22 GA INS ...

Page 103: ...llustration ACC 16 GA BLACK 51 LG 039162 5 16 EYELET TERMINAL TO STARTER 11 11 COOLER FAN G H 7 5 FUSE AND HOLDER 037817 3 8 EYELET TERMINAL TO GROUND 1 4 SPLIT LOOM MALE BULLET RECPT 14 16 GA AWG FEMALE BULLET CONNECTOR 14 16 GA AWG FEMALE BULLET RECPT 14 16 GA AWG ...

Page 104: ...052793 03 2013 SECTION 4 PARTS Page 4 54 Electrical Schematics cont d Illustration 86 30 85 87 Light Light Light Light Relay Spray Spray Ground ...

Page 105: ...052793 03 2013 SECTION 4 PARTS Page 4 55 Electrical Schematics cont d Illustration Light 20A Light Switch Engine Starter Spray Hour Meter Light Switch Fuse Holder ...

Page 106: ...052793 03 2013 SECTION 4 PARTS Page 4 56 Notes ...

Page 107: ...052793 03 2013 INTENTIONALLY BLANK ...

Page 108: ...YOUR TOTAL SOURCE FOR CONCRETE EQUIPMENT 800 643 0095 or 870 236 7751 FAX 800 643 0097 or 870 236 3934 P O Box 819 Paragould Arkansas 72451 USA www alleneng com 052793 03 2013 ...

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