allen AW16-B Parts & Decals Manual Download Page 2

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PARTS & DECALS MANUAL

Wheel Buggy

For information regarding the following, please see “AW16-B Safety & Operations Manual”

•  Warranty Information
•  Dealer Information
•  How to Identify the Model / Serial Numbers on the Machine
•

Technical Specifications

This manual covers the products listed below:

Part No. Description

073000

AW16-B, All Electric Wheel Buggy, Poly-Bucket, Foam Filled Tires

068517P

Page 2

Summary of Contents for AW16-B

Page 1: ...PARTS DECALS MANUAL Manual Part 068517P Revision A Language English Original Instructions W H E E L B U G G I E S AW16 B ...

Page 2: ...y Information Dealer Information How to Identify the Model Serial Numbers on the Machine Technical Specifications This manual covers the products listed below Part No Description 073000 AW16 B All Electric Wheel Buggy Poly Bucket Foam Filled Tires AW16 B All Electric Wheel Buggy Poly Bucket Foam Filled Tires 068517P Page 2 ...

Page 3: ...ued 12 Bucket Assembly 14 Chassis Assembly 16 Chassis Assembly Parts List 17 Chassis Assembly Continued 18 Transaxle and Motor 20 Battery Slide Assembly 22 Battery Slide Assembly and Parts List 23 Handle Bar Throttle 24 Handle Bar Throttle Parts List 25 Steering Column Assembly 26 Steering Column Assembly Parts List 27 Wheel Assemblies 28 Wheel Assemblies Contined 29 Hydraulic System 30 Hydraulics...

Page 4: ...SECTION 1 PARTS 068517P Page 4 Section 1 PARTS ...

Page 5: ...p in ordering replacement parts for your machine Follow the instructions below when ordering parts to insure prompt and accurate delivery 1 All orders for service parts include the serial number for the machine Shipment will be delayed if this information is not available 2 Include correct description and part number from the PARTS Section 1 3 Specify exact shipping instructions including the pref...

Page 6: ...General Arrangement SECTION 1 PARTS 068517P Page 6 ITEM PART DESCRIPTION QTY 1 073015 ASSEMBLY AW16 B CONTROL CABINET 1 2 073077 ASSEMBLY BUCKET 16 FT3 1 3 073129 ASSEMBLY AW16 B CHASSIS 1 1 2 3 ...

Page 7: ...SECTION 1 PARTS 068517P Page 7 PAGE LEFT BLANK INTENTIONALLY ...

Page 8: ...General Arrangement Continued 6 1 2 5 9 8 3 7 4 CONTROL PANEL 6 RIGHT SIDE LEFT SIDE SECTION 1 PARTS 068517P Page 8 ...

Page 9: ...077 ASSEMBLY BUCKET 16 FT3 1 3 073020 WELDMENT BUGGY CHASSIS 1 4 073037 THROTTLE CABLE 1 5 073045 ASSEMBLY STEERING COLUMN AND TIRE 1 6 073073 ASSEMBLY FRONT DRIVE WHEEL 2 7 42107 25 THROTTLE CONTROL LEVER 1 8 42115 01 OPERATOR PLATFORM 1 9 42126 01 HANDLEBAR 1 SECTION 1 PARTS 068517P Page 9 ...

Page 10: ...ontrol Cabinet Assembly SECTION 1 PARTS 068517P Page 10 13 33 27 31 30 12 23 23 CONTROL PANEL 34 8 10 22 26 25 21 16 15 20 11 BUCKET SIDE OPERATOR SIDE 28 32 14 29 19 23 34 7 6 BUCKET SIDE OPERATOR SIDE ...

Page 11: ...14 073012 CHARGING PORT 1 15 073018 WELDMENT CONTROL PANEL 1 16 073023A DECAL CONTROL PANEL 1 17 073026 SENSOR THROTTLE CONTROL 1 18 073027 BATTERY CARGER 1 19 073033 REAR CABINET PANEL 1 20 073046 SWITCH ROTARY ON OFF 1 21 073079 DISPLAY DM430 1 22 073080 SWITCH BUCKET DUMP 1 23 073091 DECAL SIDE AW16 B PANEL 2 24 073110 WELDMENT THROTTLE CABLE BRACKET 1 25 073118 SWITCH FWD N REV ROCKER SWITCH 1...

Page 12: ...Control Cabinet Assembly Continued SECTION 1 PARTS 068517P Page 12 DETAIL A SCALE 1 2 SECTION B B SCALE 1 2 A B B 9 17 14 18 13 6 24 5 11 1 2 3 4 UNDERSIDE ...

Page 13: ...14 073012 CHARGING PORT 1 15 073018 WELDMENT CONTROL PANEL 1 16 073023A DECAL CONTROL PANEL 1 17 073026 SENSOR THROTTLE CONTROL 1 18 073027 BATTERY CARGER 1 19 073033 REAR CABINET PANEL 1 20 073046 SWITCH ROTARY ON OFF 1 21 073079 DISPLAY DM430 1 22 073080 SWITCH BUCKET DUMP 1 23 073091 DECAL SIDE AW16 B PANEL 2 24 073110 WELDMENT THROTTLE CABLE BRACKET 1 25 073118 SWITCH FWD N REV ROCKER SWITCH 1...

Page 14: ...QTY 1 010464 FASTENER NUT NYLOCK 3 8 16 GRADE 8 6 2 017751 FASTENER FLAT WASHER 3 8 GRADE 8 6 3 42106 01 BUCKET POLYETHYLENE 16 FT3 1 4 42106 02 BOLT ELEVATOR 3 8 16 X 1 1 2 6 5 056400 DECAL OVAL ALLEN 20 2 6 073054 WELDMENT BUCKET BASE 1 7 073076 WELDMENT PIVIOT PIN FOR BUCKET BASE 1 ...

Page 15: ...SECTION 1 PARTS 068517P Page 15 PAGE LEFT BLANK INTENTIONALLY ...

Page 16: ...SECTION 1 PARTS 068517P Page 16 Chassis Assembly 7 5 6 14 26 20 19 9 11 8 8 21 16 17 24 22 15 18 12 10 ...

Page 17: ... 2 10 066489 DECAL CHECKER 13 55 X1 2 11 066490 DECAL CHECKER 16 625 X1 2 12 068459 DECAL TIE DOWN 3 13 069835 LIGHT LED 1200 LUMENS 12 V DC 1 5 AMPS 1 14 073020 WELDMENT BUGGY CHASSIS 1 15 073022 INVERTER 1 16 073029 ELECTRICAL ENCLOSURE 1 17 073044 BLOCK MANIFOLD 1 18 073045 ASSEMBLY STEERING COLUMN AND WHEEL 1 19 073055 CYLINDER 8 STROKE 2 BODY 1 20 073073 ASSEMBLY FRONT WHEEL 2 21 073099 ASSEM...

Page 18: ...SECTION 1 PARTS 068517P Page 18 Chassis Assembly Continued 6 10 14 8 25 1 2 4 3 OPERATOR PLATFORM FRONT 12 23 14 13 ...

Page 19: ... 2 10 066489 DECAL CHECKER 13 55 X1 2 11 066490 DECAL CHECKER 16 625 X1 2 12 068459 DECAL TIE DOWN 3 13 069835 LIGHT LED 1200 LUMENS 12 V DC 1 5 AMPS 1 14 073020 WELDMENT BUGGY CHASSIS 1 15 073022 INVERTER 1 16 073029 ELECTRICAL ENCLOSURE 1 17 073044 BLOCK MANIFOLD 1 18 073045 ASSEMBLY STEERING COLUMN AND WHEEL 1 19 073055 CYLINDER 8 STROKE 2 BODY 1 20 073073 ASSEMBLY FRONT WHEEL 2 21 073099 ASSEM...

Page 20: ...SECTION 1 PARTS 068517P Page 20 Transaxle and Motor 1 2 FRONT DRIVELINE ANTI SLIP TRANSAXLE A C DRIVE MOTOR ITEM PART DESCRIPTION QTY 1 073020 WELDMENT CHASSIS 1 2 073036 ASSEMBLY TRANSAXLE AND MOTOR 1 ...

Page 21: ...SECTION 1 PARTS 068517P Page 21 PAGE LEFT BLANK INTENTIONALLY ...

Page 22: ...SECTION 1 PARTS 068517P Page 22 Battery Slide Assembly 8 1 2 12 3 9 10 11 7 4 4 SIDE VIEW DETAIL A SCALE 1 4 ...

Page 23: ...91 FASTENER LOCK WASHER 3 8 2 3 073020 WELDMENT CHASSIS 1 4 010002 FASTENER HHCS 1 4 20 X 3 4 20 5 010464 FASTENER NUT NYLOCK 3 8 16 GRADE 8 4 6 028402 FASTENER HHCS 3 8 16 X 1 1 2 GRADE 8 4 7 029671 FASTENER BUT HEX 1 4 20 NYLOCK 14 8 073038 BATTERY 1 9 073097 PLATE BATTERY TRAY MOUNT 1 10 073098 PLATE BATTERY SLIDE MOUNT 1 11 073100 BATTERY SLIDE MOUNT 2 12 073103 BAR BATTERY TRAY LOCK 1 ...

Page 24: ...SECTION 1 PARTS 068517P Page 24 Handle Bar Throttle 7 2 8 7 6 1 4 3 5 UNDERSIDE 2 5 ...

Page 25: ...HANDLE 1 2 42107 25 LEVER FOR SPEED CONTROL 1 3 42126 01 WELDMENT HANDLE BAR 1 4 048354 GRIP FOR RIGHT HANDLE 1 5 073002 FOR REFRENCE WELDMENT CABINET 1 6 073026 THROTTLE CABLE SENSOR 1 7 073037 THROTTLE CABLE 1 8 073110 WELDMENT THROTTLE CABLE BRACKET 1 Handle Bar Throttle Parts List ...

Page 26: ...SECTION 1 PARTS 068517P Page 26 Steering Column Assembly 19 20 22 17 22 16 21 3 6 4 2 14 1 15 11 12 5 7 13 10 8 9 8 18 ...

Page 27: ...TENER HHCS 3 8 16 X 2 1 4 GRADE 8 2 9 010464 FASTENER NUT NYLOCK 3 8 16 GRADE 8 2 10 32100 15 SPACER 1 11 BE1200 BEARING CONE 1 12 BE1300 BEARING CUP 1 13 42100 17 FASTENER SHCS 5 16 18 X 3 8 STOP BOLT 2 14 015681 FITTING GREASE 90 1 15 REF BUGGY CABINET 16 012612 FASTENER NUT HEX NYLOCK 5 16 18 2 17 32100 21 STUD MOUNTED RUBBER ISOLATOR 2 18 42126 09 RUBBER WASHER 1 19 010052 FASTENER HHCS 5 16 1...

Page 28: ...PER MACHINE DRIVE FRONT WHEEL ASSEMBLY ITEM PART DESCRIPTION QTY 1 42113 09 CONE LUG NUT B11 16 21 20 2 073072 5 LUG WHEEL SPACER 2 3 073083 OUTER WHEEL COVER 2 4 073084 WELDMENT DRIVE WHEEL 2 5 073085 FASTENER CAP NUT 1 2 13 GRADE 8 2 6 073131 FOAM FILLED WHEEL 4 2 1 4 1 3 5 6 6 REFERENCE AXLE DRIVE FRONT WHEEL ASSEMBLY ...

Page 29: ... ITEM PART DESCRIPTION QTY 1 42113 03 HUB WITH 4 STUDS 2 BEARINGS SEAL AND CAP 2 2 42113 04 CASTLE STEERING NUT 1 1 4 NF X 9 16 2 3 42113 05 COTTER PIN 1 8 X 1 1 2 2 4 074589 FOAM FILLED WHEEL 2 5 073040 WELDMENT STEERING COLOMN 1 6 073085 FASTENER CAP NUT 1 2 13 GRADE 8 8 7 073089 HUB CAP 2 8 073090 WELDMENT INNER HUB CAP 2 5 6 1 2 3 4 8 7 STEERING REAR WHEEL ASSEMBLY ...

Page 30: ...SECTION 1 PARTS 068517P Page 30 Hydraulic System HYDRAULIC 8 STROKE CYLINDER PRESSURE RELIEF MANIFOLD POWER UNIT AND HYDRAULIC DUMP CYLINDER PRESSURE LINE P RETURN LINE T ...

Page 31: ... 2 BORE 1 073044 BLOCK MANIFOLD 1 073107 POWER UNIT HYDRAULIC DUMP CYLINDER 1 The electric schematic for the AW16 B is available on the Allen Engineering website The electric schematic for the AW16 B is available on the Allen Engineering website under AW16 B under AW16 B equipment manuals equipment manuals ...

Page 32: ...SECTION 2 DECALS 068517P Page 32 Section 2 Decals ...

Page 33: ...SECTION 2 DECALS 068517P Page 33 PAGE LEFT BLANK INTENTIONALLY ...

Page 34: ...SECTION 2 DECALS 068517P Page 34 Decals AW16 B Kit 073000D 1 9 7 4 5 2 6 10 3 12 11 8 13 ...

Page 35: ...LIFT HOOK 4 3 065917 PINCH POINT 2 4 066489 CHECKER 13 55 X 1 2 5 066490 CHECKER 16 625 X 1 2 6 068459 TIE DOWN 3 7 073023 CONTROL PANEL 1 8 073091 SIDE AW16 B PANEL 2 9 073125 TOP AW16 B PANEL 1 10 073126 POWER UNIT ACCESS POINT 1 11 073127 CHARGE PORT AW16 B 1 12 073534 BATTERY POWERED 1 13 074116C BATTERY POWERED SIDE PANEL 1 ...

Page 36: ...ut notice and are based on the latest information at the time of publication No part of this manual may be reproduced or transmitted in any form or by any means electronics or mechanical for any purpose without the express written permission of Allen Engineering Corporation AEC AEC assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual Allen Products a...

Page 37: ...PAGE LEFT BLANK INTENTIONALLY ...

Page 38: ...E T P A R A G O U L D A R K A N S A S 7 2 4 5 0 8 7 0 2 3 6 7 7 5 1 8 0 0 6 4 3 0 0 9 5 T O L L F R E E U S A O N LY MAILING P O B O X 8 1 9 P A R A G O U L D A R K A N S A S 7 2 4 5 1 A L L E N E N G C O M C O N N E C T W I T H U S O N S O C I A L ...

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