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Allen Engineering Corporation RS832, Operations & Parts Manual

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Allen Engineering Corporation RS832 Operations & Parts Manual Download Page 42

056840 - 10/2012

SECTION 3

SERVICE

Page 3-4

3.3 Engine Oil and Oil Filter

1. Change the engine oil and filter after the first 5 hours of use, then change oil every 6 months or 150 

hours.

2. Remove the oil filler cap and fill engine crankcase with recommended type oil as listed in the table 

below. Fill to the upper limit of dipstick.

3. Crankcase oil capacity with oil filter replacement is 5.1L (1.35 Gal)

.

4. Replace the engine oil filter every other oil change or 300 hours. Refer to your engine manual for 

specific details to perform this operation.

16271-32090

Summary of Contents for RS832

Page 1: ...OPERATIONS PARTS MANUAL RS832 056840 10 2012 Roller Screed...

Page 2: ...056840 10 2012 This manual or a copy of it must be kept with the machine at all times There is a manual storage container located on the machine for your convenience...

Page 3: ...AEC assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual Allen Products are covered under one or more of the following patent numbers U S Design Patent...

Page 4: ...tion to product alterations or repairs made to the product without the written approval of Allen Allen specifically excludes from warranty any damage to any trowels resulting from an impact to the rot...

Page 5: ...1 1 State Regulations 1 2 Federal Regulations 1 3 1 1 General Safety Information 1 4 1 2 Safety Symbols 1 5 1 3 General Safety 1 6 1 4 Transportation Safety 1 11 2 0 Operations 2 1 2 1 General Informa...

Page 6: ...mbly 4 14 Drive Tube Idle Assembly 4 16 Manaul Jack Assembly 4 18 Fuel Filter Replacement 4 22 Oil Filter Replacement 4 23 Hydraulic Tank Assembly 4 24 Paving Tube Scraper Assembly 4 26 Operator Contr...

Page 7: ...f trouble free operation This manual is divided into the following sections SECTION 1 SAFETY SECTION 3 SERVICE SECTION 2 OPERATIONS SECTION 4 PARTS Complete any warranty requirements as specified by t...

Page 8: ...Mobile Phone _____________________ Additional Comments ______________________________________________________ ________________________________________________________________________ _________________...

Page 9: ...PARTS section of this manual 3 Specify exact shipping instructions including the preferred routing and complete destination address 4 DO NOT return parts to AEC without receiving written authorizatio...

Page 10: ...ormat The model number identifies your machine and will ensure that you receive the correct replacement parts Serial Number Example R 832 03 12 02 Series 832 Basic Machine Roller Screed Month Year Seq...

Page 11: ...d not be removed at any time Please record the information found on this plate below so it will be available should the identification plate become lost or damaged When ordering parts or requesting se...

Page 12: ...Polyurethane Coating Steerable Polyurethane Covered Drive Tube Speed 20 RPM Maximum 12 8M per minute Engine 32HP Turbo Charged Kubota Diesel Fuel Capacity 6 Gallons 22 7 liters Sectionalized Overhead...

Page 13: ...L cu in 1 123 68 53 Combustion System IDI Intake System Turbocharged Maximum Speed rpm 3000 Output kW 24 5 Gross Intermittent hp 32 8 ps 33 3 Direction of Rotation Counterclockwise Viewed on Fly whee...

Page 14: ...056840 10 2012 Page xii Dimensional Specifications This is the dimension for a 14 machine Increments of 2 up to 34 are applicable...

Page 15: ...056840 10 2012 SECTION 1 SAFETY Page 1 1 Section 1 SAFETY...

Page 16: ...056840 10 2012 SECTION 1 SAFETY Page 1 2 State Regulations Proposition 65 Warning...

Page 17: ...056840 10 2012 SECTION 1 SAFETY Page 1 3 Federal Regulations Respiratory Hazards...

Page 18: ...y notes shown below will inform you about potential hazards that could injure you or oth ers The safety notes specifically address the level of exposure to the operator and are preceded by one of four...

Page 19: ...ION 1 SAFETY Page 1 5 1 2 Safety Symbols Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction...

Page 20: ...rd while the equipment is in operation No one other than the operator is to be in the working area when the equipment is in operation DO NOT use the equipment for any purpose other than its intended p...

Page 21: ...ER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death If applicable never use your hand to find h...

Page 22: ...ut of the radiator and severely scald any persons in the general area of the screed DO NOT remove the coolant drain plug while the engine is hot Hot coolant will gush out of the coolant tank and sever...

Page 23: ...R use fuel as a cleaning agent DO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine DO NOT drop the battery There is a possib...

Page 24: ...skin rinse skin or clothing immediately with plenty of water If the battery liquid dilute sulfuric acid comes into contact with eyes rinse eyes immediately with plenty of water and contact the neares...

Page 25: ...amount Before lifting make sure that the lift loops are not damaged ALWAYS make sure crane or lifting device has been properly secured to the lift loops of the equip ment ALWAYS shutdown engine before...

Page 26: ...properly DOT Requirements include the following Connect and test electric brake operation Secure portable power cables in cable tray with tie wraps The maximum speed for highway towing is 55 MPH unles...

Page 27: ...056840 10 2012 SECTION 2 OPERATIONS Page 2 1 Section 2 OPERATIONS...

Page 28: ...red for the right strike off grade Some of the applications the screed can be used for are suspended slabs slabs on grade tilt up panels roads post tension slabs bridges elevated decks runways highway...

Page 29: ...engine is a hydraulic drive pump which provides the hydraulic pressure neces sary to rotate the drive and paving tubes Inadequate substrate and form support can lead to form failure causing unnecessa...

Page 30: ...derations 2 5 X 2 5 X 1875 3 16 inch wall structural steel tubing with adjustable support spacing is recommended Standard deflection with 3 16 inch wall tubing thickness for the above reference config...

Page 31: ...ION 2 OPERATIONS Page 2 5 2 1 General Information continued VISIT US www alleneng com LIKE US www facebook com AllenEngineering FOLLOW US alleneng WATCH US www youtube com AllenMachinery PAVING FORM F...

Page 32: ...not limited to Modifications or repairs made to the equipment without written approval from AEC Improper storage Poor maintenance Dirty machine Improper lifting that may cause frame to bend Screeding...

Page 33: ...056840 10 2012 SECTION 2 OPERATIONS Page 2 7 2 2 Operational Controls 1 2 4 3 5 6 8 10 11 12 13 14 15 16 17 18 19...

Page 34: ...w the operators seat 6 Serial Number Plate When ordering parts use information on this plate to identify model and type of unit 7 Hydraulic Hose Lines Always keep hose lines clean DO NOT allow foreign...

Page 35: ...be Pull up for forward rotation push down for reverse rotation 20 Augers Available only on the RS844 machine These allow the operator to distribute the con crete in front of the machine for consistent...

Page 36: ...pilled fuel immediately Fuel spillage on a hot engine can cause a fire or explosion If fuel spillage occurs wipe up the spilled fuel completely to prevent fire hazards NEVER smoke around or near a gen...

Page 37: ...n 8 Insert ignition key into ignition switch Next turn ignition key counter clockwise and watch for the glow plug LED to go out This position allows warming of the glow plugs 9 When glow plug status L...

Page 38: ...er unit end directional drive tube control lever fully forward and verify that both drive tubes rotate 6 Next fully engage the power unit end drive tube control lever in the reverse pull back directio...

Page 39: ...056840 10 2012 SECTION 3 SERVICE Page 3 1 Section 3 SERVICE...

Page 40: ...e injury or death ALWAYS place the ignition switch in the OFF position before performing any maintenance Disconnect negative battery cable from battery before servicing ALWAYS allow the engine to cool...

Page 41: ...amaged components 1 Remove wing nut 2 Remove element from air cleaner body 3 Clean cartridge by gently tapping the end with the handle of a screwdriver Replace cartridge if very dirty or damaged with...

Page 42: ...hours 2 Remove the oil filler cap and fill engine crankcase with recommended type oil as listed in the table below Fill to the upper limit of dipstick 3 Crankcase oil capacity with oil filter replacem...

Page 43: ...the oil and fuel lines and connections regularly for leaks or damage Repair or replace as necessary Replace the oil and fuel lines every two years to maintain the line s performance and flexibility R...

Page 44: ...charge without sufficient fluid in the battery 3 Never attempt to charge a battery that is frozen The battery can explode unless first al lowed to thaw 4 ALWAYS be sure that the battery cables are pro...

Page 45: ...se fittings with EP3 grease or equivalent Failure to lubricate bearing grease fittings daily will cause rotation of drive and paving tubes to stiffen To prevent contamination of the bear ing always in...

Page 46: ...ing the hydraulic oil DO NOT USE MULTI VISCOSITY OIL Cleanliness is a very important part of proper hy draulic system operation Hydraulic oil is not only used to transfer power it also lubricates and...

Page 47: ...ntally friendly manner Replace the drain plug and tighten 3 Remove the return filter and install a new filter Dispose of the used filter in an environmentally friendly manner 4 Disconnect the suction...

Page 48: ...056840 10 2012 SECTION 3 SERVICE Page 3 10 Notes...

Page 49: ...056840 10 2012 SECTION 4 PARTS Page 4 1 Section 4 PARTS...

Page 50: ...y The FRONT and or REAR orientations are defined from the operator s view of sitting on machine SOM All set screws have blue LOC TITE applied at the factory If set screw is removed or loosened for any...

Page 51: ...replacement parts by the appropriate part number not the key number This manual contains an illustrated parts list for help in ordering replacement parts for your machine Follow the instructions belo...

Page 52: ...056840 10 2012 SECTION 4 PARTS Page 4 4 Rear Walkway and Ballast Tube Illustration 11 12 10 4 15 11 10 7 3 14 1 5 9 16 2 6 8 13...

Page 53: ...R 5 2 5 010082 FSTN FW 5 16 4 6 010083 FSTN FW 3 8 10 7 011490 FSTN FW HARDENED 1 2 1 8 020514 FSTN NUT STOVER LOCK 3 8 16 4 9 040004 FSTN 5 16 18 GR C STOVER HEX NUT 2 10 055039 FSTN LW 1 2 GR8 YELLO...

Page 54: ...056840 10 2012 SECTION 4 PARTS Page 4 6 Paving Tube Motor Assembly Illustration 22 26 1 6 37 33 29 15 30 31 8 4 23 28 14 19 20 32 27 7 2 13 16 35 5 7 2 3 8 12 9 36 10 17 25 18 11 34 24...

Page 55: ...93 FSTN HHCS 5 8 11 x 2 1 2 LG GR 8 2 19 055039 FSTN LW 1 2 GR8 YELLOW ZINC 4 20 055040 FSTN NUT HEX 1 2 13 GR8 YELLOW ZINC 4 21 057037 SPACER INNER FOR DRIVE SPROCKET 1 22 057136 HOUSING PAVING TUBE...

Page 56: ...056840 10 2012 SECTION 4 PARTS Page 4 8 Paving Tube Idle Assembly Illustration 7 9 10 11 13 2 5 16 4 1 5 14 15 6 8 3 12...

Page 57: ...UT HEX 1 2 13 4 7 029222 IDLE END BEARING 1 8 037798 FSTN HHCS 1 2 13 X 1 1 2 GR8 4 9 055039 FSTN LW 1 2 GR8 YELLOW ZINC 4 10 055040 FSTN NUT HEX 1 2 13 GR8 YELLOW ZINC 4 11 057039 SPACER SPROCKET FOR...

Page 58: ...012 SECTION 4 PARTS Page 4 10 Drive Tube Frame Assembly Illustration 14 29 42 34 22 12 25 26 35 45 28 32 5 7 2 3 7 48 39 11 1 6 47 1 33 40 19 44 10 27 37 36 16 23 46 21 18 24 1 13 38 41 4 7 1 Left Han...

Page 59: ...W 1 2 GR8 YELLOW ZINC 24 26 055040 FSTN NUT HEX 1 2 13 GR8 YELLOW ZINC 12 27 057017 BRACKET LH REAR END FRAME SCRAPER BRACKET 2 28 057038 SPACER SPROCKET FOR HD MOTOR RS800 1 29 057039 SPACER SPROCKET...

Page 60: ...056840 10 2012 SECTION 4 PARTS Page 4 12 Drive Tube Assembly Illustration 3 7 1 2 4 5 6 8...

Page 61: ...CHINE 2 2 020542 FSTN NUT STOVER LOCK 1 4 20 2 3 033711 FSTN HHCS 1 2 13 X 4 1 2 2 4 033936 SPRING SCRAPER ASSEMBLY TRTP 2 5 057045 SCRAPER ASSSEMBLY FOR 5 DRIVE TUBES FOR RS800 1 6 057177 SHAFT DRIVE...

Page 62: ...056840 10 2012 SECTION 4 PARTS Page 4 14 Drive Tube Scraper Assembly Illustration 4 5 3 2 1...

Page 63: ...N QTY 1 010002 FSTN HHCS 1 4 20 X 3 4 12 2 010081 FSTN FW 1 4 12 3 020542 FSTN NUT STOVER LOCK 1 4 20 12 4 057030 WELDMENT 5 SCRAPER 1 5 057032 SCRAPER TIVAR FOR RS800 SERIES 2 VISIT US www alleneng c...

Page 64: ...056840 10 2012 SECTION 4 PARTS Page 4 16 Drive Tube Idle Assembly Illustration 12 8 22 10 14 8 24 15 6 3 18 21 11 20 9 13 23 8 16 5 2 17 4 1 5...

Page 65: ...1 4 GR8 4 11 033768 BEARING SCJT 1 1 4 2BOLT FLNG 2 12 050433 FSTN ACME 1 2 10 HEX NUT 4 13 050449 GREASE FITTING ADAPTER 1 4 28 STRAIGHT 2 14 055039 FSTN LW 1 2 GR8 YELLOW ZINC 4 15 057047 BRACKET L...

Page 66: ...056840 10 2012 SECTION 4 PARTS Page 4 18 Manual Jack Assembly Illustration 13 5 6 7 10 4 8 11 9 12 2 6 2 3 1...

Page 67: ...E TUBE DOE DOLLY JAC TS800 1 12 057730 JACK 2 1 2 SQ SIDE WIND 8000 LBS 1 13 057865 FRONT DOLLY RECEIVER MOUNT FOR PNEUMATIC TIRE DOLLY JACK 1 OUR MISSION STATEMENT Our Mission is to provide superior...

Page 68: ...056840 10 2012 SECTION 4 PARTS Page 4 20 Manual Jack Assembly cont d Illustration 5 1 3 4 6 7 2 B C A...

Page 69: ...057679 CLEVIS PIN 5 8 X 3 LONG ZINC PLATED 1 4 057868 WHEEL AND TIRE ASSEMBLY 16 2000 LB CAPACITY 1 1 4 BORE HUB 1 5 057880 YOKE ASSEMBLY FOR PNEUMATIC WHEEL 1 A 049697 BEARING BALL THRUST EW2 HDX740...

Page 70: ...056840 10 2012 SECTION 4 PARTS Page 4 22 Fuel Filter Replacement PART 70000 43081 PART 043920...

Page 71: ...056840 10 2012 SECTION 4 PARTS Page 4 23 Oil Filter Replacement PART 16271 32090...

Page 72: ...056840 10 2012 SECTION 4 PARTS Page 4 24 Hydraulic Tank Assembly Illustration 057220 8 4 2 1 3 9 5 6 7...

Page 73: ...12 Gal 1 010019 FSTN HHCS 5 16 18 X 3 4 GR 5 2 2 010090 FSTN LW 5 16 2 3 032268 UNIT CHROME LOCKABLE GAS HYDRA TANK CAP 1 4 038949 FILTER RETURN LINE 1 5 040072 STRAINER SMALL HYD TMF 05 5 TANK TRTP...

Page 74: ...056840 10 2012 SECTION 4 PARTS Page 4 26 Paving Tube Scraper Assembly Illustration 15 10 8 2 5 9 12 11 16 4 8 14 13 Left Hand Shown...

Page 75: ...STN NUT HEX NYLOCK 5 16 18 12 10 039082 FSTN HHCS 5 16 18 X 3 GR 5 6 11 057306 BRACKET SCRAPER MIDDLE RS800 SERIES FRONT PAVING TUBE 3 12 057307 BRACKET TOP CONNECTING FOR RS800 FRONT PAVING TUBE SCRA...

Page 76: ...056840 10 2012 SECTION 4 PARTS Page 4 28 Operator Control Panel Assembly Illustration 19 12 14 18 44 13 4 36 15 37 17 55 42 47 54 1 53 50 20 24 32 22 52 9 6 33 6 34 35 21 43 2 7 5 51...

Page 77: ...27 048601 BRACKET THROTTLE CABLE X1 1 28 048665 TUBE MANUAL PACK PLASTIC 9000 14 1 29 049060 SEAT 1 30 050239 FSTN SPLIT LOCK NUT 3 8 16 GR 5 4 31 053189 U BOLT 3 1 2 X 3 8 16 2 32 055033 FSTN HHCS 1...

Page 78: ...056840 10 2012 SECTION 4 PARTS Page 4 30 Operator Control Panel Assembly cont d Illustration 22 26 31 28 46 29 39 45 10 3 38 25 40 16 56 48 27 25 INSIDE...

Page 79: ...RACKET THROTTLE CABLE X1 1 28 048665 TUBE MANUAL PACK PLASTIC 9000 14 1 29 049060 SEAT 1 30 050239 FSTN SPLIT LOCK NUT 3 8 16 GR 5 4 31 053189 U BOLT 3 1 2 X 3 8 16 2 32 055033 FSTN HHCS 1 8 X 2 LONG...

Page 80: ...056840 10 2012 SECTION 4 PARTS Page 4 32 Strobe Light and Puller Illustration A 9 B C E F D 5 6 7 8 10 1 2 3 4 Left Hand Shown...

Page 81: ...1 7 057264 PLATE CONNECTING FOR HINGE PLATE FOR HOOD RS800 1 8 057373 LH STEERING FORK KEEPER RS800 1 057374 RH STEERING FORK KEEPER RS800 1 9 057640 ASSY STROBE LIGHT MAST FOR 2440 1 A 052955 STROBE...

Page 82: ...056840 10 2012 SECTION 4 PARTS Page 4 34 Power Unit Assembly Illustration 057500 30 37 46 44 49 25 42 41 6 26 21 25 38 51 40 18 45 16 17 52 2 8 29...

Page 83: ...8 25 038508 FSTN HHCS 1 2 13 X 1 1 4 GR 8 2 26 040004 FSTN 5 16 18 GR C STOVER HEX NUT 2 27 040330 PUMP 12 V ELECTRONIC FUEL 1 28 040389 CLIP SP500 1 3 4 WIRE LOOM 1 29 040905 KIT HYD PUMP DRIVE ADAP...

Page 84: ...056840 10 2012 SECTION 4 PARTS Page 4 36 Power Unit Assembly cont d Illustration 12 31 53 20 9 10 42 43 35 28 33 44 44 39...

Page 85: ...8 25 038508 FSTN HHCS 1 2 13 X 1 1 4 GR 8 2 26 040004 FSTN 5 16 18 GR C STOVER HEX NUT 2 27 040330 PUMP 12 V ELECTRONIC FUEL 1 28 040389 CLIP SP500 1 3 4 WIRE LOOM 1 29 040905 KIT HYD PUMP DRIVE ADAP...

Page 86: ...056840 10 2012 SECTION 4 PARTS Page 4 38 Power Unit Assembly cont d Illustration 34 23 47 48 11 12 36 15 22...

Page 87: ...8 25 038508 FSTN HHCS 1 2 13 X 1 1 4 GR 8 2 26 040004 FSTN 5 16 18 GR C STOVER HEX NUT 2 27 040330 PUMP 12 V ELECTRONIC FUEL 1 28 040389 CLIP SP500 1 3 4 WIRE LOOM 1 29 040905 KIT HYD PUMP DRIVE ADAP...

Page 88: ...056840 10 2012 SECTION 4 PARTS Page 4 40 Idle End Assembly Illustration 39 47 27 40 29 37 42 45 36 35 34 53 50 49 5 48 6 8 36 1 52 38 11 2 18 20 43 30 17 41 19...

Page 89: ...1 26 042342 FSTN SFBHCS 1 4 20 x 3 4 4 27 043287 CLEANER 44KB TURBO B53 AIR 1 28 045019 FSTN NUT 1 8 HEX GR 8 2 29 047693 COOLER HYDRAULIC F HD550 1 30 048678 HANDLE LOAD RATED NYLON 2 31 050433 FSTN...

Page 90: ...056840 10 2012 SECTION 4 PARTS Page 4 42 5 Frame Section Assembly 057382 Illustration 14 13 6 3 2 17 19 9 16 7 10 12 3 11 18 1 4 15...

Page 91: ...010112 FSTN NUT HEX 3 4 10 4 8 052787 FTG LH LARGE HEX UNION FOR 1 2 HOSE 2 9 052787 FITTING F2403 8 8 2 10 057011 ROD TOP CONNECTING FOR PR2440 ASSEMBLY 2 11 057012 SPHERICAL WASHER 3 4 2 12 057013...

Page 92: ...056840 10 2012 SECTION 4 PARTS Page 4 44 5 Scraper Assembly 057386 Illustration 15 1 4 8 14 11 10 9 7 12 13 2 6 3 5 7...

Page 93: ...STN LW 5 16 4 7 012612 FSTN NUT HEX NYLOCK 5 16 18 8 8 020542 FSTN NUT STOVER LOCK 1 4 20 5 9 039082 FSTN HHCS 5 16 18 X 3 GR 5 4 10 057306 BRACKET SCRAPER MIDDLE RS800 SERIES FRONT PAVING TUBE 2 11 0...

Page 94: ...056840 10 2012 SECTION 4 PARTS Page 4 46 E Hydraulic Schematic Illustration 24 24 21 23 16 7 17 4 7 9 18 15 6 22 5 8 2 7 17 1 14 10 3...

Page 95: ...TP 3 8 042844 GAUGE 5 00 SITE LEVEL 1 9 045135 MANIFOLD SPECIAL F TRTP 1 10 047693 COOLER HD550 HYDRAULIC 10 06 1 14 055126 THERMOSTAT ASSEMBLY TM461 A1 1 15 055127 CONNECTOR 8CHW02PG9N 1 16 055452 SW...

Page 96: ...45921 FTG F6400 8 8 O STR 8 045924 FTG F6602 6 6 6 O TEE 2 045947 FTG F6400 12 12 O STR 1 046354 F6400 08 10 0 FLARE O FITTING 2 046362 FITTING F6801 6 8 NWO 2 046367 F6400 06 10 0 FLARE O FITTING 4 0...

Page 97: ...N 42 8 057797 RS832 16 10 PAVE A PORT PAVE MOTOR 115 8 057798 RS832 16 11 PAVE B PORT PAVE MOTOR 115 8 057799 RS832 16 12 2 PUMP UNION 113 6 057800 RS832 16 13 3 PUMP UNION 113 6 057801 RS832 16 14 LH...

Page 98: ...056840 10 2012 SECTION 4 PARTS Page 4 50 Engine Electrical Schematic Illustration...

Page 99: ...056840 10 2012 SECTION 4 PARTS Page 4 51 Engine Electrical Schematic Illustration...

Page 100: ...056840 10 2012 SECTION 4 PARTS Page 4 52 Machine Electrical Schematic Illustration...

Page 101: ...056840 10 2012 SECTION 4 PARTS Page 4 53 Machine Electrical Schematic Illustration...

Page 102: ...E FOR RS800 SERIES 18 057173 20 PAVING TUBE FOR RS800 SERIES 20 057173 22 PAVING TUBE FOR RS800 SERIES 22 057173 24 PAVING TUBE FOR RS800 SERIES 24 057173 26 PAVING TUBE FOR RS800 SERIES 26 057173 28...

Page 103: ...056840 10 2012 INTENTIONALLY BLANK...

Page 104: ...YOUR TOTAL SOURCE FOR CONCRETE EQUIPMENT 800 643 0095 or 870 236 7751 FAX 800 643 0097 or 870 236 3934 P O Box 819 Paragould Arkansas 72451 USA www alleneng com 056840 10 2012...

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