Allen Engineering Corporation 049600 Operations & Parts Manual Download

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3-1

049854; 03/09

SECTION 3

SERVICE

Section 3

SERVICE

Summary of Contents for 049600

Page 1: ...MSP460 049854 03 09 Mechancial Super Pro MSP Series Riding Trowel OPERATIONS PARTS OPERATIONS PARTS MANUAL MANUAL...

Page 2: ...049854 03 09 This manual or a copy of it must be kept with the machine at all times There is a manual storage container located on the machine for your convenience...

Page 3: ...s manual Allen Products are covered under one or more of the following patent numbers U S Design Patents 344 736 400 542 400 544 402 998 402 999 403 332 404 041 404 042 410 931 413 127 416 564 465 897...

Page 4: ...maintenance on the product modification to product alterations or repairs made to the product without the written approval of Allen Allen specifically excludes from warranty any damage to any trowels...

Page 5: ...Federal Regulations 1 3 1 1 General Safety Precautions 1 4 1 2 Spark Arrestor Notice 1 5 1 3 Operating Safety 1 6 1 4 Engine Safety 1 8 1 5 Servicing Safety 1 9 1 6 Safety And Operation Labels 1 10 2...

Page 6: ...11 1 Engine System Front View 4 32 4 11 2 Engine System Rear View 4 34 4 12 Engine Mounting System 4 36 4 13 Driveline System 4 38 4 14 Air Cleaner System 4 40 4 15 Cooling System 4 42 4 16 Exhaust S...

Page 7: ...e free operation This manual is divided into the following sections SECTION 1 SAFETY SECTION 3 SERVICE SECTION 2 OPERATIONS Complete any warranty requirements as specified by the engine manufacturer i...

Page 8: ...____ ____ ______________________________________________________ Address _________________________________________________________________ City ____________________________________ State ________ Zip...

Page 9: ...clude correct description and part number from the PARTS section of this manual 3 Specify exact shipping instructions including the preferred routing and complete destination address 4 DO NOT return p...

Page 10: ...ds below specifically defines each significant character or group of characters of the Model Number and Serial Number codes Serial Number The serial number found on the identification plate is a ten d...

Page 11: ...and is located on the rear lower left side of mainframe Refer to Figure 1 for serial number and model number location This plate should not be removed at any time Please record the information found o...

Page 12: ...H inch mm 101 5x49 5x60 0 guardrings top of seat 2578x1257x1524 Operating Weight lb kg 1450 657 Panning Path Width inch mm 95 2413 Two Rotors NOL Diameter inch mm 46 1168 Rotor Speed RPM 140 Finish B...

Page 13: ...12VDC Accessory Port Standard CE MARKING Compliance AEC hereby declares under our sole responsibility that the machine identified within this manual complies with the provisions in accordance with Mac...

Page 14: ...manual is included with the riding trowel at the time of shipping from AEC Engine Features Make Kubota Model V1505 T E2BB REP 1 Intermittent Output HP rpm 42 0 3000 Continuous Output HP rpm 36 5 3000...

Page 15: ...tions All information specifications and illustrations on this page in this manual are subject to change without notice and are based on the latest information at the time of publication 101 5 2578 mm...

Page 16: ...obtained at the handle grip while operating the ride on trowel on curing concrete in a manner most often experienced in normal circumstances Values were obtained from all three axes of motion The val...

Page 17: ...1 1 049854 03 09 SECTION 1 SAFETY Section 1 SAFETY...

Page 18: ...TY 049854 03 09 CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects and other reproductive harm...

Page 19: ...tal injury or illness such as respiratory disease cancer birth defects or other reproductive harm If you are unfamiliar with the risks associ ated with the particular process and or material being cut...

Page 20: ...is essential to highlight that contains useful or important information EMERGENCY is used for the identification of safety equipment first aid or emergency egress locations NOTICE used to convey safe...

Page 21: ...used on internal combustion engines A spark arrester is a device designed to prevent the discharge of spark or flames from the engine exhaust It is often required when operating equipment on forested...

Page 22: ...amage to equipment and injury to the user may result 1 3 6 NEVER operate the machine with the beltguard missing Exposed drive belt and pulleys create potentially dangerous hazards that can cause serio...

Page 23: ...es equipped with one when machine is not being operated 1 3 14 ALWAYS store the equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of chil...

Page 24: ...provided Exhaust gas from the engine contains poisonous carbon monoxide gas exposure to carbon monoxide can cause loss of consciousness and may lead to death 1 4 3 DO NOT smoke while operating the mac...

Page 25: ...ts especially in enclosed areas Fumes from fuels and solvents can become explosive 1 5 7 ALWAYS turn engine off and remove key from machine before performing maintenance or making repairs 1 5 8 ALWAYS...

Page 26: ...have maximum eye hearing hand and feet protec tion Also it highly recommends that the operator reads the manual This label cautions the operator to idle engine for 3 minutes minimum prior to shutting...

Page 27: ...er foreign substances to contaminate drive components The drive components could be damaged from the contamintates and cause the drive system to fail This label is a maintenance reminder to grease the...

Page 28: ...of the potential hazard of servere burns from hot coolant if radiator is still hot and the radiator cap is removed before the coolant has had sufficient time to cool down This label warns of the risk...

Page 29: ...2 1 049854 03 09 SECTION 2 OPERATIONS Section 2 OPERATIONS...

Page 30: ...ind However it can present hazards if improperly operated and serviced Follow operating instructions carefully If you have any questions about operating or servicing this equipment please contact your...

Page 31: ...performance with low maintenance and trouble free use under some of the worst conditions All Allen Engineering MSP460 Riders are equipped with a safety shutdown switch and a low oil warning for added...

Page 32: ...nd identification of controls 1 Sit down correctly on the Riding Trowel Seat DO NOT attempt to start the Riding Trowel with out an operator in the seat 2 Turn key counter clockwise until the glow plug...

Page 33: ...nued Start Up Procedures HOURMETER LIGHT SWITCH CRUISE CONTOL LEVER IGNITION SWITCH CHARGER INDICATOR OIL INDICATOR TEMP INDICATOR FIGURE 2 2 1 TOP VIEW OF CONTROLS FIGURE 2 2 2 FRONT VIEW OF CONTROLS...

Page 34: ...e slab make a 180 degree turn and repeat the straight line of direction to the other end of the slab To familiarize a new operator with the riding trowel the following steps should be taken All items...

Page 35: ...chine in a straight line and making 180 degree turns Best control is achieved at full engine RPM After starting engine fully engage the throttle This allows the engine to warm up quicker and also enga...

Page 36: ...orward and backward with the left hand joystick is required to move the machine in a straight path to the left or right while operating the right hand joystick Refer to Figure 2 3 3 Position Action 1...

Page 37: ...2 9 049854 03 09 SECTION 2 OPERATIONS 2 3 continued Operating Instructions FIGURE 2 3 4 Pitch Adjustment...

Page 38: ...2 10 SECTION 2 OPERATIONS 049854 03 09 Notes...

Page 39: ...3 1 049854 03 09 SECTION 3 SERVICE Section 3 SERVICE...

Page 40: ...ne when it was shipped To service the engine pull the seat locking pin out and tilt seat back TABLE 3 1 1 CHECK LIST ITEM DAILY EVERY 20 HRS EVERY 50 HRS EVERY 100 HRS EVERY 300 HRS Grease towel arms...

Page 41: ...l plug Add oil through hole opening Replace fill plug after proper level has been achieved DO NOT fill past the fill plug hole opening Use Allen Oil only 2 Each Gearbox has a grease fitting on top cov...

Page 42: ...ect and remove u joint assembly by removing 4 1 4 20x3 4 socket head round screws and 1 4 split lock washers on the driveshaft hub closest to the driven pulley Refer to Figure 3 3 2 6 Remove bearing m...

Page 43: ...3 5 049854 03 09 SECTION 3 SERVICE 3 3 continued Drive Belt FIGURE 3 3 1 BATTERY DISCONNECT REMOVE POSITIVE BATTERY CABLE...

Page 44: ...3 3 2 BELT REMOVAL CLUTCH GUARD AND BATTERY PLATE ASSMBLY DRIVEN PULLEY 5 16 18x3 4 HEX HEAD CAP SCREWS 4X AND 5 16 ID SPLIT LOCK WASHERS 4X 3 3 continued Drive Belt 10mm x1 1 2 HEX HD CAP SCREWS 10mm...

Page 45: ...3 7 049854 03 09 SECTION 3 SERVICE FIGURE 3 3 3 PULLEY SEPARATION 3 3 continued Drive Belt BEARING MOUNTING PLATE BELTS...

Page 46: ...stment they can be re adjusted forward or backwards as follows Trowel must be placed on flat level surface that fully supports the blades on both rotors 1 Remove bolts and nuts A 2 Loosen jam nuts B 3...

Page 47: ...3 9 049854 03 09 SECTION 3 SERVICE 3 4 continued Control Lever Adjustment A FIGURE 3 4 1 CONTROL LEVER ADJUSTMENT B B...

Page 48: ...move control levers to the left 5 After control lever has been adjusted to the desired position reassemble bolt C and tighten jam nuts D 3 5 RH Control Lever Adjustment Right Or Left Procedure If leve...

Page 49: ...3 11 049854 03 09 SECTION 3 SERVICE 3 5 continued Right Left Hand Control Lever Adj FIGURE 3 5 2 RIGHT HAND CONTROL ADJUSTMENT C D D FIGURE 3 5 3 LEFT HAND CONTROL ADJUSTMENT C D D...

Page 50: ...ess and straightness of the trowel arms The steps below descride the general procedure to remove the trowel arms to be aligned Make sure that there is no pitch in the blades before attempting to remov...

Page 51: ...3 13 049854 03 09 SECTION 3 SERVICE 3 6 continued Lift Lever Adjustment A B TROWEL ARM BLADE FIGURE 3 6 1 PRESSURE PLATE LOCATION FIGURE 3 6 2 FASTENER HARDWARE REMOVAL SPIDER BOSS STABLIZER RING...

Page 52: ...m level ground 3 Insert the front dolly jack J fully into the holes K in the mainframe of the riding trowel The front dolly jacks are equipped with short lifting tubes while the rear dolly jacks have...

Page 53: ...54 03 09 SECTION 3 SERVICE 3 7 continued Transporting Trowel FIGURE 3 7 2 FRONT DOLLY JACK PORT LOCATION FIGURE 3 7 3 REAR DOLLY JACK LOCATION FIGURE 3 7 4 FRONT DOLLY JACK FIGURE 3 7 5 REAR DOLLY JAC...

Page 54: ...ervicing the trowel It is not a substitute for a towing system or trailer A lifting bridle N is included and is the recommended method of lifting the trowel Attach the bridle to each of the four lifti...

Page 55: ...3 17 049854 03 09 SECTION 3 SERVICE 3 7 continued Transporting Trowel FIGURE 3 7 7 LIFTING EYE LOCATION O LIFTING EYE...

Page 56: ...d negative cable ends to touch 1 Use a battery of the same voltage 12 V as is used with your engine 2 Attach one end of the positive booster cable red to the positive terminal of the booster battery A...

Page 57: ...3 19 049854 03 09 SECTION 3 SERVICE 3 8 continued Battery Jump Start FIGURE 3 8 1 BATTERY LOCATION BATTERY...

Page 58: ...g Retardant System Procedures To properly drain the system perform the following steps 1 Drain the retardant tank completely of any water disconnect bottom hose attached to outlet on tank to allow the...

Page 59: ...3 21 049854 03 09 SECTION 3 SERVICE FIGURE 3 9 1 COMPONENT LOCATION RETARDANT TANK 3 9 continued Winterizing Retardant System SPRAY PUMP BOTTOM PORT OF RETARDANT TANK...

Page 60: ...3 22 SECTION 3 SERVICE 049854 03 09 Notes...

Page 61: ...4 1 049854 03 09 SECTION 4 PARTS Section 4 PARTS...

Page 62: ...m the operator s view of sitting on machine SOM All set screws have blue LOC TITE applied at the factory If set screw is removed or loosened for any reason re apply blue LOC TITE All grease fittings a...

Page 63: ...e parts may be purchased locally if they are the same type as defined in the Description column in the applicable parts list table This manual contains an illustrated parts list for help in ordering r...

Page 64: ...4 4 SECTION 4 PARTS 049854 03 09 4 1 1 Illustration Seat Frame Assembly Front View 7 8 9 5 4 3 2 1 10 23 22 21 20 18 17 16 15 14 13 12 11 24 25 35 34 32 30 29 28 27 26 6 19 33 31...

Page 65: ...T 36 14 034876 DECAL LIGHTS 1 15 032125 SWITCH ROCKER 91B2184 1 16 047685 HOURMETER SENDEC 1 17 047263 DECAL DIESEL OVERHEAT CAUTION 1 18 049833 DECAL SPARK WARNING 1 19 049615 WELDT SEAT FRAME MSP460...

Page 66: ...4 6 SECTION 4 PARTS 049854 03 09 4 1 2 Illustration Seat Frame Assembly Below View 39 42 46 47 36 45 44 41 40 48 38 37 43...

Page 67: ...NUAL PACK PLASTIC 1 38 048666 CLAMP MANUAL PACK MNTNG 2 39 010082 WASHER 5 16 SAE FLAT 12 40 012612 FSTN NUT HEX NYLOCK 5 16 18 12 41 020542 NUT 1 4 20 ZINC STOVER 2 42 010570 FSTN NUT HEX 10 32 7 43...

Page 68: ...4 8 SECTION 4 PARTS 049854 03 09 4 2 1 Illustration Main Frame Assembly Top View 2 16 4 5 6 7 8 9 10 11 12 14 15 16 13 1 3...

Page 69: ...047701 CAP 3 1 2 VENTED BLACK 1 6 047700 TANK 6 GALLON PLASTIC BLACK 2 7 010033 FSTN HHCS 1 2 13 X 2 1 2 GR5 6 8 011490 WSHR 1 2 ID YZ STL SAE FLAT 6 9 046744 MOUNT VIB 6 10 040208 FSTN 1 2 13 STOVER...

Page 70: ...4 10 SECTION 4 PARTS 049854 03 09 4 3 1 Illustration Power Unit Assembly Rear View 4 5 6 7 8 9 10 11 12 13 14 16 18 19 27 25 24 23 21 22 15 17 20 1 2 3 26 29 28 30 31...

Page 71: ...978 FILTER HEAD 1 13 010035 FSTN HHCS 3 8 16 X 3 4 5 14 020514 NUT 3 8 16 GRADE C STOVER 6 15 032268 UNIT CHROME GAS HYDR TANK CAP 1 16 010100 FSTN NUT HEX 5 16 18 12 17 042844 GAUGE SNA HYDR LEVEL 1...

Page 72: ...4 12 SECTION 4 PARTS 049854 03 09 4 3 2 Illustration Power Unit Assembly Bottom View 30 37 36 35 34 33 32 29 38 31...

Page 73: ...ARING FLANGE 1 1 4 W LOCK COLLAR 3 30 010106 FSTN NUT HEX 1 2 13 4 31 010085 WSHR 1 2 ID TYPE B ZINC FLAT 4 32 010093 FSTN LW 1 2 10 33 010085 FSTN FW 1 2 10 34 010093 FSTN LW 1 2 10 35 010069 FSTN SC...

Page 74: ...4 14 SECTION 4 PARTS 049854 03 09 4 14 4 4 Illustration Right Hand Rotor Assembly 1 20 21 22 23 24 25 26 27 14 13 12 11 10 9 8 7 6 5 4 2 3 15 16 19 18 17 28...

Page 75: ...USHING 3 8 X 1 2 X 5 16 5 12 040795 ASSY 5 SHD RH SOM SPIDER 1 13 037532 BLADE 8 X 18 FLAT FINISH GOLD 5 14 040833 RING 5 BLADE STABILIZER 1 15 010024 SCREW 5 16 18 X 2 GRADE 5 HEX HD CAP 15 16 010090...

Page 76: ...4 16 SECTION 4 PARTS 049854 03 09 4 16 4 5 Illustration Left Hand Rotor Assembly 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 1...

Page 77: ...5 11 025091 SCREW 5 16 18 X 1 2 X 3 8 X 3 8 SHOULDER 5 12 025092 BUSHING 3 8 X 1 2 X 5 16 BRONZE 5 13 037532 BLADE 8 X 18 FLAT FINISH GOLD 5 14 040833 RING 5 BLADE STABILIZER 1 15 020155 FSTN SHCS 1 2...

Page 78: ...4 18 SECTION 4 PARTS 049854 03 09 4 6 Illustration Right Hand Spider Assembly 11 1 4 3 6 7 8 9 10 5 2...

Page 79: ...5 2 040699 SPIDER LH 5 BOSS CCW ROT 5 3 040792 CLIP 46 48 UNIV SPIDER SPRING 5 4 024755 FITTING 1 8 27 NPT 45 GREASE 5 5 015686 SCREW 3 8 16 X 1 SQ HSS 5 6 015684 NUT 3 8 16 JAM HEX 5 7 010050 NUT 1 2...

Page 80: ...4 20 SECTION 4 PARTS 049854 03 09 4 7 Illustration Left Hand Spider Assembly 2 11 3 4 5 10 9 8 7 6 1...

Page 81: ...5 2 033034 LEVER LIFT SD UNIVERSAL 5 3 024755 FITTING 1 8 27 NPT 45 GREASE 5 4 040792 CLIP 46 48 UNIV SPIDER SPRING 5 5 015684 NUT 3 8 16 JAM HEX 5 6 015686 SCREW 3 8 16 X 1 SQ HSS 5 7 010050 NUT 1 2...

Page 82: ...9854 03 09 4 8 Illustration RH 20 1 Super Heavy Duty Gearbox 50 49 48 47 46 45 44 43 42 41 40 39 36 37 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 38 7 6 5 4 3 2...

Page 83: ...3 21 012869 SCREW 1 4 20X3 8 1 22 010037 BOLT 3 8 16X1 1 4 GRADE 5 HEX HEAD CAP 8 23 010091 WASHER 3 8 ID Z STL SPLIT LOCK 24 24 015672 GAUGE 3 4 14 MPT PORTHOLE VIEW 1 25 015673 O RING 15 16 X 1 3 1...

Page 84: ...54 03 09 4 9 Illustration LH 20 1 Super Heavy Duty Gearbox 39 37 36 35 34 32 31 30 29 28 27 26 25 24 23 22 21 20 18 17 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 51 50 48 47 46 45 44 43 42 41 40 49 16 33 38...

Page 85: ...2 GAUGE 3 4 14 MPT PORTHOLE VIEW 1 25 015673 O RING 15 16 X 1 3 16 X 1 8 BUNA 1 26 012953 PLUG 3 4 NPT BI SQ HD PIPE 2 27 029180 SEAL 1 875 RADIAL SHAFT OIL 1 28 032715 RING 2 875 RETAINING 1 29 01009...

Page 86: ...4 26 SECTION 4 PARTS 049854 03 09 6 8 7 1 2 3 4 5 9 10 11 12 13 14 15 16 17 18...

Page 87: ...FTG L FUEL 1 4 NIPPLE 90 1 8 047703 BUSHING WATER TANK HD550 20 7730 1 9 033735 PUMP SPRAY SYSTEM 1 10 038105 ELBOW 3 8 X 3 8 INVERTED FLARE BRASS 1 11 040209 FILTER RETARDANT SPRAY SYSTEM 1 12 040388...

Page 88: ...4 28 SECTION 4 PARTS 049854 03 09 2 1 6 5 4 3 7 8 9 10 11 12...

Page 89: ...115 KNOB PITCH CONTROL HANDLE 1 4 029812 BUSHING SLIDE PITCH CONTROL 1 5 015747 PIN ROLL 3 16 X 1 3 8 SPIRAL HD 1 6 015768 FSTN SHCS 1 4 20 X 1 4 HOLO 2 7 037722 WELDMENT VANG KOH PITCH CON SHAFT 1 8...

Page 90: ...4 30 SECTION 4 PARTS 049854 03 09 4 10 Illustration Accessory Pro Dolly Jack System DASH NO 02 REAR LIFT 1 1 1 1 2 2 3 3 4 4 5 5 5 5 6 7 8 9 10 10 11 11 DASH NO 01 FRONT LIFT...

Page 91: ...5 024628 SPACER DOLLY JACK WHEEL 8 6 026728 ASSEMBLY REAR DOLLEY TUBE DASH NO 02 2 7 026729 ASSEMBLY DOLLY JACK TUBE DASH NO 01 2 8 026938 JACK DOLLY 2 9 039633 DECAL DOLLY JACK SYSTEM 2 10 040637 SCR...

Page 92: ...4 32 SECTION 4 PARTS 049854 03 09 4 25 Illustration Accessory Non standard Items 2 1...

Page 93: ...4 33 049854 03 09 SECTION 4 PARTS 4 25 Parts List Accessory Non standard Items REF PART NO DESCRIPTION QTY NOTES 1 047156 PAN UNIVERSAL 11GA 46 1 2 5 CLIP 2 2 042779 BRIDLE 2500 LB 6 FT SLING LIFT 1...

Page 94: ...4 34 SECTION 4 PARTS 049854 03 09 4 26 Illustration Tools Service 1 2...

Page 95: ...4 35 049854 03 09 SECTION 4 PARTS 4 26 Parts List Tools Service REF PART NO DESCRIPTION QTY NOTES 1 016863 JIG TROWEL ARM ALIGNMENT 1 2 045399 PULLER SHD 5 ARM SPIDER 1 NOTES 1 Not shown...

Page 96: ...4 36 SECTION 4 PARTS 049854 03 09 4 27 Illustration Power Control Electrical Schematic...

Page 97: ...4 37 SECTION 4 PARTS 4 27 Illustration continued Power Control Electrical Schematic...

Page 98: ...4 38 SECTION 4 PARTS 049854 03 09 4 28 Illustration Hydraulic Schematic...

Page 99: ...IS 1 3 048661 CYLINDER F R STEERING X1 2 4 048660 CYLINDER L R STEERING X1 1 5 046735 MANIFOLD 1200C HYD STEERING 1 6 048658 PUMP AUXILLARY X1 1 7 047487 STRAINER 1 NPTx1 2 NPT SUCTION 1 8 049024 EXCH...

Page 100: ...4 40 SECTION 4 PARTS 049854 03 09 Notes...

Page 101: ...049854 03 09 INTENTIONALLY BLANK...

Page 102: ...049359 03 09 YOUR TOTAL SOURCE FOR CONCRETE EQUIPMENT...

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