Allen-Bradley VPL-A0631 Installation Instructions Manual Download Page 4

4

Rockwell Automation Publication VPL-IN001E-EN-P - August 2016

Kinetix VP Low Inertia Servo Motors with 063…165 mm Frame Size

To install the single motor cable, observe these guidelines: 

• Keep the cable length as short as possible. 
• Ground the cable shield to prevent EMI from affecting other equipment. 

Functional Safety

Motors that are equipped with a Hiperface DSL functional safety-rated feedback sensor are designed in compliance with the requirements of the 

following SICK STEGMANN GmbH documentation to maintain the functional safety rating of the feedback sensor attached. See 

Catalog 

Number Explanation

 on 

page 2

 for details about each option.

Certification

The TÜV Rheinland group has approved Kinetix VP low-inertia servo motors equipped with functional-safety certified Hiperface DSL digital 

encoders to be capable of letting a system achieve a functional safety rating up to Performance Level d (PLd) and safety category 3 (CAT. 3) per 

EN ISO 13849, and SIL 2 per IEC 61508, EN 61800-5-2, and EN 62061 when used in conjunction with variable frequency drives that satisfy 

functional safety requirements of the HIPERFACE DSL Safety Manual (SICK STEGMANN GmbH, publication 8017596/YLR0).
To view the TÜV Rheinland certificate and other product certifications currently available from Rockwell Automation, go to

http://www.rockwellautomation.com/global/certification/overview. page

.

Important Safety Considerations

In addition to the instructions throughout this document, you are also responsible for the following:

• Complete a machine-level risk assessment.
• Certification of the machine to the desired EN ISO 13849 performance level or EN 62061 SIL level.
• Project management and proof testing in accordance with EN 61800-5-2.
• The safe-motor feedback system has a maximum Mission Time of 20 years. After this time, the feedback system must be taken out of 

service.

• The motor feedback system cannot support safety functions that are based on the absolute position without additional measures. In the case 

of safety functions that are based on the safe absolute position, the motor feedback system supplies only one channel without safety-related 

diagnostics upon powerup. You must implement a second channel by using other measures.

• The motor feedback system is not able to create a safe state for the drive system independently. The drive system creates the safe state as a 

response to an error displayed by the motor feedback system.

• To plan and use motors equipped with safety-rated feedback sensors requires technical skills that are not explained in this document.

ATTENTION: 

High voltage can be present on the shields of the single motor cable if the shields are not grounded. 

Verify there is a connection to ground for all shields in the single motor cable.

Motor Cat. No.

Feedback Sensor Functional-safety Reference Documentation (SICK STEGMANN GmbH)

VPL-

xxxxxx

-Q

HIPERFACE DSL Safety Manual, publication 8017596/YLR0

EFM50-2 Safe Motor Feedback Systems Operating Instructions, publication 8019321/2016-02-17

VPL-

xxxxxx

-W

EKM36-2 Safe Motor Feedback Systems Operating Instructions, publication 8019481/2016-02-23

IMPORTANT

In accordance with the feedback sensor manufacturer, you must mount a HIPERFACE DSL motor feedback system (used for a safety function) in an 
installation situation with a minimum protection class of IP54 according to standard IEC60529:1989 + A1:1999 + A2:2013.

ATTENTION: 

To avoid damage to the equipment, do not establish or remove electrical connections to the motor feedback system with the voltage switched on.

Summary of Contents for VPL-A0631

Page 1: ...the freight company Check the items you receive against your purchase order Notify the carrier of shipping damage or missing items immediately Store or operate your motor in a clean and dry location w...

Page 2: ...tCap Remove the protective cap installed on the motor shaft with your hand or by prying it off with a screwdriver Do not use a hammer or other tools as they can damage the motor shaft ATTENTION Do not...

Page 3: ...ipping connection causes system instability and can damage the motor shaft All connections between the system and the servo motor shaft must be rigid to achieve acceptable response from the system Per...

Page 4: ...agement and proof testing in accordance with EN 61800 5 2 The safe motor feedback system has a maximum Mission Time of 20 years After this time the feedback system must be taken out of service The mot...

Page 5: ...ight angle 325 rotatable connector see Catalog Number Explanation on page 2 The rotatable connector housing lets you move the connector into a position that best protects the connection from environme...

Page 6: ...e motor connector and the flat surfaces on the cable connector must align for the cable connector to mate with the motor connector b Hand tighten the knurled collar one quarter turn to fully seat the...

Page 7: ...76 2 60 0 102 4 0 0 157 VPL A B0752 127 0 5 00 87 1 3 43 172 9 6 80 149 9 5 90 VPL A B0753 152 0 5 98 112 1 4 41 197 9 7 79 174 9 6 89 N LD HD P 26 6 1 05 AD LA LB L LB L D LE LD F GE See Detail A Sha...

Page 8: ...read M8 x 1 25 6H Thread Depth 19 1 0 75 VPL B165xx Motors Thread M10 x 1 5 6H Thread Depth 22 1 0 87 Optional Shaft Seal Refer to page 22 for motor shaft seal kit information Dimensions are in mm in...

Page 9: ...8 7 4 28 68 9 2 71 169 8 6 68 129 8 5 11 40 0 1 575 16 0 0 630 100 0 3 937 7 00 4 0 283 4 Tolerance for this dimension is 0 36 0 0 mm 0 007 in 80 0 3 15 89 4 3 52 3 0 0 118 5 0 0 197 VPL A B1002 134 1...

Page 10: ...and brake pins on the motor connectors M23 Motor Connector Pinouts for all motors except VPL B1654D M40 Motor Connector Pinouts for VPL B1654D motors Pin High Resolution Encoder A Phase U B Phase V C...

Page 11: ...RPM 500 kgf 1000 kgf 1500 kgf 2000 kgf 2500 kgf 3000 kgf 3500 kgf 4000 kgf 4500 kgf 5000 kgf 6000 kgf 6500 kgf 7000 kgf 7500 kgf 8000 kgf VPL A0631E 4500 26 7 20 8 18 5 16 2 VPL A0631M 7200 23 3 19 7...

Page 12: ...5 9 0 VPL B0631U 8000 18 7 13 8 11 1 9 0 VPL B0632F 4800 23 5 19 7 15 5 11 9 VPL B0632T 8000 17 4 12 9 10 6 9 5 VPL B0633M 6900 24 2 17 9 13 4 10 5 VPL B0633T 8000 20 3 15 0 11 3 9 8 VPL B0751M 8000 1...

Page 13: ...gf 3500 kgf 4000 kgf 4500 kgf 5000 kgf 6000 kgf 6500 kgf 7000 kgf 7500 kgf 8000 kgf VPL A0631E 4500 29 2 22 8 20 3 17 7 VPL A0631M 7200 25 5 21 5 18 3 15 1 VPL A0632F 4800 30 5 26 6 22 2 18 1 VPL A063...

Page 14: ...9 12 8 10 0 VPL A0632F 4800 24 3 20 4 16 1 12 3 VPL A0633C 3000 33 5 24 8 21 8 15 4 VPL A0633F 4500 33 5 20 8 15 4 12 9 VPL A0751E 4800 31 8 23 5 17 1 11 9 VPL A0752C 3300 32 7 24 2 21 3 14 4 VPL A075...

Page 15: ...9 11 7 VPL A0632F 4800 27 5 23 0 18 1 13 9 VPL A0633C 3000 37 1 27 5 24 1 17 1 VPL A0633F 4500 37 1 23 0 17 1 14 3 VPL A0751E 4800 37 1 27 5 19 9 13 9 VPL A0752C 3300 37 1 27 5 24 1 16 4 VPL A0752E 4...

Page 16: ...4 0 VPL A1303B 1950 132 9 105 5 92 2 84 4 VPL A1303F 4000 105 5 83 7 73 1 66 5 VPL A1304A 1600 140 2 122 5 112 2 95 2 VPL A1304D 3000 140 2 111 3 88 3 77 2 VPL A1306C 2000 150 0 128 3 107 7 94 5 VPL B...

Page 17: ...29 0 24 0 VPL A1303B 1950 39 0 29 0 24 0 22 0 VPL A1303F 4000 29 0 21 0 18 0 16 0 VPL A1304A 1600 43 0 36 0 32 0 26 0 VPL A1304D 3000 43 0 32 0 23 0 20 0 VPL A1306C 2000 48 0 39 0 31 0 26 0 VPL B1001M...

Page 18: ...2 4 35 2 VPL A1303B 1950 68 3 50 5 42 4 37 8 VPL A1303F 4000 50 5 37 4 31 4 27 7 VPL A1304A 1600 68 3 57 2 51 1 41 2 VPL A1304D 3000 68 3 50 5 37 4 31 4 VPL A1306C 2000 68 3 55 7 44 3 37 4 VPL B1001M...

Page 19: ...5 3 100 7 92 3 VPL A1303F 4000 115 3 91 5 80 0 72 7 VPL A1304A 1600 149 7 130 8 119 8 101 6 VPL A1304D 3000 149 5 118 6 94 2 82 3 VPL A1306C 2000 156 0 133 4 112 1 98 3 VPL B1001M 6000 56 8 49 6 45 1...

Page 20: ...2 0 27 0 VPL A1303B 1950 46 0 34 0 28 0 25 0 VPL A1303F 4000 34 0 25 0 21 0 18 0 VPL A1304A 1600 48 0 40 0 36 0 29 0 VPL A1304D 3000 48 0 36 0 26 0 22 0 VPL A1306C 2000 52 0 42 0 33 3 28 0 VPL B1001M...

Page 21: ...4 35 2 VPL A1303B 1950 68 3 50 5 42 4 37 8 VPL A1303F 4000 50 5 37 4 31 4 27 7 VPL A1304A 1600 68 3 57 2 51 1 41 2 VPL A1304D 3000 68 3 50 5 37 4 31 4 VPL A1306C 2000 68 3 55 7 44 3 37 4 VPL B1001M 60...

Page 22: ...alent to the size of an aluminum heatsink as listed here Frame 063 mm 203 2 x 203 2 x 6 35 mm 8 x 8 x 0 25 in Frame 075 mm 254 0 x 254 0 x 6 35 mm 10 x 10 x 0 25 in Frames 100 165 mm 304 8 x 304 8 x 1...

Page 23: ...rvo Drives User Manual publication 2198 UM001 Information on installing configuring starting and troubleshooting a servo drive system Kinetix 5700 Servo Drives User Manual publication 2198 UM002 Kinet...

Page 24: ...f you have any suggestions on how to improve this document complete the How Are We Doing form at http literature rockwellautomation com idc groups literature documents du ra du002_ en e pdf Technical...

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