Allen-Bradley GuardShield Safe 2 User Manual Download Page 6

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GuardShield™ Safe 2 Safety Light Curtain User Manual

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Original instructions

Type 2 applications up to safety category 2 (EN 954)/SIL2/SIL CL2 

(EN 61508/EN 62061) and PLd (EN ISO 13849-1). This device is 

suitable for:

• Point of operation protection (hand protection)
• Hazardous area protection
• Access protection

Access to the hazardous point must be allowed only through the 

protective field. The machine/system is not allowed to start as long as 

personnel are within the hazardous area. Refer to the “Examples of 

Range of Use” on page 5 for an illustration of the protection modes.
Depending on the application, mechanical protection devices may be 

required in addition to the safety light curtain.

Proper Use

The GuardShield Safe 2 safety light curtain must be used only as defined 

in the “Range of Uses of the Device.” It must be used only by qualified 

personnel and only on the machine where it has been installed and 

initialized by qualified personnel.
If the device is used for any other purposes or modified in any way, 

warranty claims against Allen-Bradley/Guardmaster shall become null 

and void.

General Protective Notes and Protective Measures

The national/international rules and regulations apply to the 

installation, use and periodic technical inspections of the safety light 

curtain, in particular:

• Machine Directive 2006/42/EC
• Low Voltage Directive 2006/95/EC
• Use of Work Directive (2009/104/EC)
• The work safety regulations/safety rules
• Other relevant health and safety regulations

Manufacturers and users of the machine with which the safety light 

curtain is used are responsible for obtaining and observing all applicable 

safety regulations and rules.
The notices, in particular the test regulations of these installation 

instructions (e.g. on use, mounting, installation or integration into the 

existing machine controller) must be observed.
The tests must be carried out by specialist personnel or specially qualified 

and authorized personnel and must be recorded and documented to 

ensure that the tests can be reconstructed and retraced at any time.
The installation instructions must be made available to the user of the 

machine where the GuardShield Safe 2 safety light curtain is installed. 

The machine operator is to be instructed in the use of the device by 

specialist personnel and must be instructed to read the installation 

instructions.

Product Description

This section provides information on the special features and properties 

of the safety light curtain. It describes the structure and functions of the 

unit.
Please read this section before mounting, installing and commissioning 

the unit.

Special Features

• Integrated laser alignment
• Large range with a compact profile

30mm resolution: 0…18 m or 5…30 m

• Tolerant to dust and pollution
• Short-circuit protected semiconductor outputs
• Built-in-diagnostic LEDs
• Optical synchronization, no electrical cable needed between 

transmitter and receiver

• Maintenance-free and cost effective

Principles of Operation

The GuardShield Safe 2 safety light curtain consists of a non-matched 

pair of optic units, i.e., transmitter and receiver with the same protected 

height and resolution. The transmitter and receiver operate on +24V 

DC. The maximum distance between transmitter and receiver is referred 

to as the protective field width or range. The protective field height is the 

distance between the first and last beam in the device.
The transmitter emits sequential pulses of infrared light which are 

received and processed by the GuardShield Safe 2 receiver. The 

synchronization of the timing of the emission and reception of infrared 

light pulses is accomplished optically by the first beam adjacent to the 

GuardShield Safe 2 status LEDs. This beam is referred to as the 

synchronization beam. Because the GuardShield Safe 2 transmitter and 

receiver are optically synchronized, no electrical connection is required 

between the transmitter and receiver.
The GuardShield Safe 2 receiver has two safety outputs, Output Signal 

Switching Devices (OSSDs). When the GuardShield Safe 2 transmitter 

and receiver are properly powered and aligned, all OSSDs are current 

so24V DC with a switching capacity of 300 mA. The two safety 

OSSDs are cross monitored and short-circuit protected. Interruption of 

the sensing field causes the receiver to switch the sourced current OFF 

(0V DC).
Restoring the GuardShield Safe 2 sensing field causes all outputs 

(OSSDs) to switch to the active high state (resume current sourcing 

+24V DC with a switching capacity of 300 mA).
GuardShield Safe 2 operates in the guard only mode with automatic 

restart. Other modes of operation e.g. PSDI mode (break mode), 

muting, external relay monitoring (EDM) can be realized using external 

safety devices.
The GuardShield Safe 2 safety light curtain consists of a transmitter and 

a receiver.

IMPORTANT

Safety Notes

Please observe the following items in order 
to ensure the proper and safe use of the 
GuardShield Safe 2 safety light curtain.

Summary of Contents for GuardShield Safe 2

Page 1: ...GuardShield Safe 2 and Safe 2 PAC Safety Light Curtains User Manual...

Page 2: ...GI 1 1 Safety Guidelines for the Application Installation and Maintenance of Solid State Control available from your local Rockwell Automation sales office describes some important differences between...

Page 3: ...and maintain the product as well as the machinery on which the GuardShield Safe 2 presence sensing device is installed The installation of GuardShield Safe 2 safety light curtains must comply with all...

Page 4: ...ing Guide 16 Checklist 17 Safety Instructions Maintenance 17 Daily Inspection 17 Six Month Inspection 17 Cleaning 18 Date Code and Label 18 Technical Specifications 19 Catalog Number Configuration 20...

Page 5: ...e 30 mm 1 18 in resolution 5 30 m 16 4 98 4 ft for the Safe 2 PAC The protective field height is between 120 mm 4 7 in and 1920 mm 75 6 in The maximum protective field width of GuardShield Safe 2 PAC...

Page 6: ...This section provides information on the special features and properties of the safety light curtain It describes the structure and functions of the unit Please read this section before mounting insta...

Page 7: ...he machines stroke or cycle The transmitter and receiver must be mounted such that access to the hazard is only through the light curtain s protective field The restart button must be located outside...

Page 8: ...in seconds This value must include all components involved in stopping the hazardous motion of the machinery For a mechanical power press it is the stopping time measured at approximately the 90 posi...

Page 9: ...etydistancefromthepointofdanger How to Calculate the Safety Distance S for GuardShield Safe 2 Systems witha resolution 40mm AccordingtoENISO13855andENISO13857 First calculate S using the following for...

Page 10: ...low level of visible light Simply blocking this light below the finger symbol causes the light to be reflected back to a photo sensor which changes the condition of the laser light If this light is at...

Page 11: ...gned optimally in the center of the operating range The optimal operating point can be found after alignment with ILAS when moving the axis in X left right and Z up down direction The optimal operatin...

Page 12: ...from a second pair is facing away from the transmitter of another GuardShield Safe 2 pair in close proximity It is also possible to place a physical barrier between pairs to prevent the infrared light...

Page 13: ...wer supply corresponds to the Low Voltage Directives The grounded conductor of the power supply device must be connected to a grounded conductor PE The maximum deviation of the voltage levels is 24V D...

Page 14: ...ective Safe 2 type see product label Transmitter Receiver Pin 4 Test 1 Pin 1 24V DC Pin 5 PE Pin 3 0V Pin 2 Test 2 Pin 4 OSSD 1 Pin 1 24V DC Pin 5 PE Pin 3 0V Pin 2 OSSD 2 47 1 85 14 0 56 24V DC 0 V O...

Page 15: ...ort circuits are detected The maximum load is 0 3 A higher currents are limited through short circuit protection Increased output loads may be realized using external safety interfaces The output volt...

Page 16: ...800FM F3MX10 M L1 L2 L3 24V DC 0V S11 S12 S21 S22 S34 A1 13 L11 A2 14 23 24 Y32 SI RESET 0 MM AM 440R S12R2 BRN BRN BLK BLK WHT WHT GRY GRY BLU BLU Test Contact jumper required for normal operation 44...

Page 17: ...Contact 13 14 23 24 K1 K2 OSSD2 OSSD1 0V Blue Brown White Black Brown White Black Blue 445L P2S0800YD Jumper required for normal operation 24V 1 1 2 4 2 3 5 3 5 4 Blue Brown Black Blue Brown Black 42E...

Page 18: ...Test input open external on off on Controller error internal flashing off on Protectivefield error internal flashing off on ATTENTION Assure that all power to the machine and safety system is disconn...

Page 19: ...andinputofthetransmitterareshort circuited 9 No connection to a conventional power supply 10 If twoormoreGuardShieldSafe2 aretobeused makesurethateachsystem isproperlyinstalled in order to avoid optic...

Page 20: ...ht attack the surface Date Code and Label AABCCDEE AA Production place AL Mexico 3T Switzerland B Year CC Day LA 001 LB 002 D Internal RA product code 4 GS Safe 2 System 5 GS Safe 2 Tx 6 GS Safe 2 Rx...

Page 21: ...Logic Hi 1 16V DC Outputs Safety Outputs OSSDs 2 solid state outputs max switching capacity 300 mA short circuit protected QD Connectors 5 pin M12 for transmitter and receiver Cable Length Maximum 60...

Page 22: ...T2S1080YD 445L R2S1080YD 30 1 18 1080 42 5 29 1 ms 18 59 5 4 445L P2S1200YD 445L T2S1200YD 445L R2S1200YD 30 1 18 1200 47 2 31 6 ms 18 59 5 7 445L P2S1320YD 445L T2S1320YD 445L R2S1320YD 30 1 18 1320...

Page 23: ...0840YD 840 33 1 1011 39 8 445L P2S0960YD 960 37 8 1131 44 3 445L P2S1080YD 1080 42 5 1252 49 3 445L P2S1200YD 1200 47 2 1372 54 0 445L P2S1320YD 1320 52 1492 58 7 445L P2S1440YD 1440 56 7 1612 63 5 44...

Page 24: ...889D F5AC 2 5 16 4 889D F5AC 5 10 32 8 889D F5AC 10 15 49 2 889D F5AC 15 20 65 6 889D F5AC 20 30 98 4 889D F5AC 30 Straight Female Shielded 1 Brown 2 White 3 Blue 4 Black 5 Grey 22 AWG 300V 4 A 2 6 56...

Page 25: ...the base unit 440R H23176 MSR220P Input Module Removable 24V DC 440R H23178 MSR310P Base MSR300 Series Output Modules 3 PNP Solid State Removable Auto Manual Monitored Manual 24V DC 440R W23219 MSR32...

Page 26: ...0 1122 1190 1296 1240 1272 1340 1446 1390 1422 1490 1596 1540 1572 1640 1746 1690 1722 1790 1896 1840 1872 1940 Series Z A A 120 8 X 13 Z 164 6 45 35 1 37 13 3 0 52 54 2 12 Section A 44 4 174 75 2 65...

Page 27: ...00 23 6 440L AM0750600 600 23 6 440L AM1250600 600 24 750 29 5 440L AM0750750 750 29 5 440L AM1250750 720 840 28 33 900 35 4 440L AM0750900 900 35 4 440L AM1250900 960 38 1050 41 3 440L AM0751050 1050...

Page 28: ...C 61496 2 2006 Safety of machinery Electro sensitive protective equipment Part 2 Particular requirements for equipment using active opto electronic protective devices AOPD s EN ISO 13849 1 2008 Safety...

Page 29: ...D GuardShield Safe2 PAC transmitter 30mm resolution 3 beam 400 mm spacing 445L P2S3400YD GuardShield Safe2 PAC receiver transmitter pair 30 mm resolution 3 beam 400 mm spacing 445L P 2 S 0960 Y D 1 2...

Page 30: ...GuardShield Safe 2 Safety Light Curtain User Manual 28 R Original instructions...

Page 31: ...R GuardShield Safe 2 Safety Light Curtain User Manual 29 Original instructions...

Page 32: ...ulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacifi Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 250...

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