Allen-Bradley GuardShield Safe 2 User Manual Download Page 5

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GuardShield™ Safe 2 Safety Light Curtain User Manual

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Original instructions

Introduction

The GuardShield Safe 2 family of safety light curtains are general 

purpose presence sensing devices, designed for use on hazardous 

machinery providing point of operation (POC), as well as, perimeter 

access (PAC) detection.
It is a self-contained, two box, Type 2 ESPE (Electro Sensitive Protective 

Equipment) for use on or around machinery. A formal risk assessment is 

required to determine if a Type 2 safety device provides a sufficient level 

of safety for the application.

Safety Precautions

Principles for Safe Use and Symbols Used

The following instructions are preventive warnings to ensure the safe and 

proper operation of the GuardShield Safe 2 light curtains. These 

instructions are an essential part of the safety precautions and therefore 

have to be observed at any time.
Throughout this manual we use the labels ATTENTION and 

IMPORTANT to alert you to the following:

Failure to observe may result in dangerous operation

ATTENTION: Identifies information about 

practices of circumstances that can lead to personal injury or death, 

property damage, or economic loss.
ATTENTION helps you 

• Identify a hazard
• Avoid a hazard
• Recognize the consequences

IMPORTANT: Identifies information that is especially important for 

successful application and understanding of the product.

Specialist Personnel

The GuardShield Safe 2 safety light curtain must be installed, 

commissioned and serviced only by a qualified person. A qualified 

person is defined as a person who:

• Has undergone the appropriate technical training

and

• Who has been instructed by the responsible machine operator in 

the operation of the machine and the currently valid safety 

guidelines

and

• Who has read and has ongoing access to these installation 

instructions

Range of Uses of the Device

The GuardShield Safe 2 safety light curtain is classified as electro-

sensitive protective equipment (ESPE). The physical resolution of the 

POC is 30 mm (1.18 in.). The maximum protective field width of 

GuardShield Safe 2 POC is: 

• 0…18 m (59.1 ft) for the 30 mm (1.18 in.) resolution
• 5…30 m (16.4…98.4 ft) for the Safe 2 PAC

The protective field height is between 120 mm (4.7 in.) and 1920 mm 

(75.6 in.).
The maximum protective field width of GuardShield Safe 2 PAC (2 and 

3 beam) is 5…30 m (16.4…98.4 ft).
All standard GuardShield Safe 2 POC and PAC light curtains have 

Integrated Laser Alignment.
The device is a Type 2 ESPE as defined by IEC 61496-1 and CLC/TS 

61496-2 and is therefore allowed for use with controls in safety category 

IMPORTANT

These installation instructions are designed 
to address the technical personnel of the 
machine manufacturer and or the installer of 
the safety system regarding the proper 
mounting, configuration, electrical 
installation, commissioning, operation and 
maintenance of the GuardShield Safe 2 safety 
light curtain. These installation instructions 
do not provide instruction for the operation 
of machinery to which the GuardShield Safe 
2 safety light curtain is, or will be, integrated. 
Only qualified personnel should install this 
equipment.

ATTENTION

ATTENTION

Potentially hazardous situation, which, if not 
prevented, might lead to serious or deadly 

injury.

Failure to observe may result in dangerous 
operation.

ATTENTION

The GuardShield Safe 2 must not be used 
with machines that cannot be stopped 

electrically in an emergency.

The safety distance between the GuardShield 
Safe 2 and a dangerous machine movement 
has to be maintained at all times.

Additional mechanical protective devices have to be 
installed in a way that hazardous machine elements cannot 
be reached without passing through the protective field.

The GuardShield Safe 2 has to be installed in a way that 
operators can only operate within the sensing area. 

Improper installation can result in serious injury.

Never connect the outputs to +24V DC. If the outputs are 
connected to +24V DC, they are in ON-state and cannot stop 
hazardous spots at the machine/application.

Never expose the GuardShield Safe 2 to flammable or 
explosive gases.

Regular safety inspections are imperative (see maintenance).

Do not repair or modify the GuardShield Safe 2. The 
GuardShield Safe 2 safety light curtain is not field repairable 
and can only be repaired at the factory. Removal of either of 
the GuardShield Safe 2 endcaps will void the warranty terms 
of this product.

Summary of Contents for GuardShield Safe 2

Page 1: ...GuardShield Safe 2 and Safe 2 PAC Safety Light Curtains User Manual...

Page 2: ...GI 1 1 Safety Guidelines for the Application Installation and Maintenance of Solid State Control available from your local Rockwell Automation sales office describes some important differences between...

Page 3: ...and maintain the product as well as the machinery on which the GuardShield Safe 2 presence sensing device is installed The installation of GuardShield Safe 2 safety light curtains must comply with all...

Page 4: ...ing Guide 16 Checklist 17 Safety Instructions Maintenance 17 Daily Inspection 17 Six Month Inspection 17 Cleaning 18 Date Code and Label 18 Technical Specifications 19 Catalog Number Configuration 20...

Page 5: ...e 30 mm 1 18 in resolution 5 30 m 16 4 98 4 ft for the Safe 2 PAC The protective field height is between 120 mm 4 7 in and 1920 mm 75 6 in The maximum protective field width of GuardShield Safe 2 PAC...

Page 6: ...This section provides information on the special features and properties of the safety light curtain It describes the structure and functions of the unit Please read this section before mounting insta...

Page 7: ...he machines stroke or cycle The transmitter and receiver must be mounted such that access to the hazard is only through the light curtain s protective field The restart button must be located outside...

Page 8: ...in seconds This value must include all components involved in stopping the hazardous motion of the machinery For a mechanical power press it is the stopping time measured at approximately the 90 posi...

Page 9: ...etydistancefromthepointofdanger How to Calculate the Safety Distance S for GuardShield Safe 2 Systems witha resolution 40mm AccordingtoENISO13855andENISO13857 First calculate S using the following for...

Page 10: ...low level of visible light Simply blocking this light below the finger symbol causes the light to be reflected back to a photo sensor which changes the condition of the laser light If this light is at...

Page 11: ...gned optimally in the center of the operating range The optimal operating point can be found after alignment with ILAS when moving the axis in X left right and Z up down direction The optimal operatin...

Page 12: ...from a second pair is facing away from the transmitter of another GuardShield Safe 2 pair in close proximity It is also possible to place a physical barrier between pairs to prevent the infrared light...

Page 13: ...wer supply corresponds to the Low Voltage Directives The grounded conductor of the power supply device must be connected to a grounded conductor PE The maximum deviation of the voltage levels is 24V D...

Page 14: ...ective Safe 2 type see product label Transmitter Receiver Pin 4 Test 1 Pin 1 24V DC Pin 5 PE Pin 3 0V Pin 2 Test 2 Pin 4 OSSD 1 Pin 1 24V DC Pin 5 PE Pin 3 0V Pin 2 OSSD 2 47 1 85 14 0 56 24V DC 0 V O...

Page 15: ...ort circuits are detected The maximum load is 0 3 A higher currents are limited through short circuit protection Increased output loads may be realized using external safety interfaces The output volt...

Page 16: ...800FM F3MX10 M L1 L2 L3 24V DC 0V S11 S12 S21 S22 S34 A1 13 L11 A2 14 23 24 Y32 SI RESET 0 MM AM 440R S12R2 BRN BRN BLK BLK WHT WHT GRY GRY BLU BLU Test Contact jumper required for normal operation 44...

Page 17: ...Contact 13 14 23 24 K1 K2 OSSD2 OSSD1 0V Blue Brown White Black Brown White Black Blue 445L P2S0800YD Jumper required for normal operation 24V 1 1 2 4 2 3 5 3 5 4 Blue Brown Black Blue Brown Black 42E...

Page 18: ...Test input open external on off on Controller error internal flashing off on Protectivefield error internal flashing off on ATTENTION Assure that all power to the machine and safety system is disconn...

Page 19: ...andinputofthetransmitterareshort circuited 9 No connection to a conventional power supply 10 If twoormoreGuardShieldSafe2 aretobeused makesurethateachsystem isproperlyinstalled in order to avoid optic...

Page 20: ...ht attack the surface Date Code and Label AABCCDEE AA Production place AL Mexico 3T Switzerland B Year CC Day LA 001 LB 002 D Internal RA product code 4 GS Safe 2 System 5 GS Safe 2 Tx 6 GS Safe 2 Rx...

Page 21: ...Logic Hi 1 16V DC Outputs Safety Outputs OSSDs 2 solid state outputs max switching capacity 300 mA short circuit protected QD Connectors 5 pin M12 for transmitter and receiver Cable Length Maximum 60...

Page 22: ...T2S1080YD 445L R2S1080YD 30 1 18 1080 42 5 29 1 ms 18 59 5 4 445L P2S1200YD 445L T2S1200YD 445L R2S1200YD 30 1 18 1200 47 2 31 6 ms 18 59 5 7 445L P2S1320YD 445L T2S1320YD 445L R2S1320YD 30 1 18 1320...

Page 23: ...0840YD 840 33 1 1011 39 8 445L P2S0960YD 960 37 8 1131 44 3 445L P2S1080YD 1080 42 5 1252 49 3 445L P2S1200YD 1200 47 2 1372 54 0 445L P2S1320YD 1320 52 1492 58 7 445L P2S1440YD 1440 56 7 1612 63 5 44...

Page 24: ...889D F5AC 2 5 16 4 889D F5AC 5 10 32 8 889D F5AC 10 15 49 2 889D F5AC 15 20 65 6 889D F5AC 20 30 98 4 889D F5AC 30 Straight Female Shielded 1 Brown 2 White 3 Blue 4 Black 5 Grey 22 AWG 300V 4 A 2 6 56...

Page 25: ...the base unit 440R H23176 MSR220P Input Module Removable 24V DC 440R H23178 MSR310P Base MSR300 Series Output Modules 3 PNP Solid State Removable Auto Manual Monitored Manual 24V DC 440R W23219 MSR32...

Page 26: ...0 1122 1190 1296 1240 1272 1340 1446 1390 1422 1490 1596 1540 1572 1640 1746 1690 1722 1790 1896 1840 1872 1940 Series Z A A 120 8 X 13 Z 164 6 45 35 1 37 13 3 0 52 54 2 12 Section A 44 4 174 75 2 65...

Page 27: ...00 23 6 440L AM0750600 600 23 6 440L AM1250600 600 24 750 29 5 440L AM0750750 750 29 5 440L AM1250750 720 840 28 33 900 35 4 440L AM0750900 900 35 4 440L AM1250900 960 38 1050 41 3 440L AM0751050 1050...

Page 28: ...C 61496 2 2006 Safety of machinery Electro sensitive protective equipment Part 2 Particular requirements for equipment using active opto electronic protective devices AOPD s EN ISO 13849 1 2008 Safety...

Page 29: ...D GuardShield Safe2 PAC transmitter 30mm resolution 3 beam 400 mm spacing 445L P2S3400YD GuardShield Safe2 PAC receiver transmitter pair 30 mm resolution 3 beam 400 mm spacing 445L P 2 S 0960 Y D 1 2...

Page 30: ...GuardShield Safe 2 Safety Light Curtain User Manual 28 R Original instructions...

Page 31: ...R GuardShield Safe 2 Safety Light Curtain User Manual 29 Original instructions...

Page 32: ...ulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacifi Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 250...

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