Allen-Bradley GuardShield Micro 400 Installation Instructions Manual Download Page 3

Rockwell Automation Publication 445L-IN005A-EN-P - May 2018

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GuardShield Micro 400 Safety Light Curtains

Important Requirements

The GuardShield Micro 400 requires a dedicated controller. The 

MSR41 controller is used for on/off applications. The MSR42 

controller can also be used as a multi-functional safety module, The 

MSR42 allows these connections:

• Additional safety light curtains, 
• Safety laser scanner, 
• Safety devices with two Output Signal Switch Devices (OSSD) 

outputs, 

• Safety switch with two contacts (E-stops and enabling 

switches). 

There are a number of operating modes that can be configured with the 

MSR42 controller. EDM, Start/Restart interlock, fixed and floating 

blanking, and muting are possible.

Safety Precautions — Principles for Safe Use and 

Symbols Used

The following instructions are preventive warnings to confirm the safe 

and proper operation of the GuardShield Micro 400 light curtains. 

These instructions are an essential part of the safety precautions and 

therefore have to be observed at any time.
Throughout this manual, we use the labels ATTENTION and 

IMPORTANT to alert you to the following:

Specialist Personnel

A qualified person must install, commission, and service the 

GuardShield Micro 400 safety light curtain. A qualified person is 

defined as a person who:

• Has undergone the appropriate technical training
• The machine operator has been instructed in the operation of 

the machine and the currently valid safety guidelines

• Has read and has ongoing access to these installation 

instructions

Range of Uses of the Device

The GuardShield Micro 400 safety light curtain is classified as electro-

sensitive protective equipment (ESPE). It fulfills the requirements of a 

Type 4 ESPE defined by IEC 61496-1 and CLC/TS 61496-2 and is, 

therefore, allowed for use with controls in safety category Type 4 in 

compliance with EN ISO 13849, SIL CL3 in accordance with 

EN62061 or up to PLe in accordance with EN ISO 13849.
These devices are suitable for:

• Point of operation protection (finger and hand protection)
• Hazardous area protection

Access to the hazardous point must be allowed only through the 

protective field. The machine/system is not allowed to start as long as 

personnel are within the hazardous area. See the 

Examples of Range of 

Use on page 5

 for an illustration of the protective modes.

Depending on the application, mechanical protection devices can be 

required and the safety light curtain.

POC

The GuardShield Micro 400 POC is available in the following physical 

resolutions: 

• 14 mm (0.55 in.)
• 30 mm (1.18 in.). 

The protective field height of standard GuardShield Micro 400 is 

between 50 mm (1.97 in.) and 1200 mm (47.2 in.).
The maximum protective field width is 0…5 m (16.4 ft).

Cascadable Micro 400

The cascadable GuardShield Micro 400 POC is available in the 

following physical resolutions:

• 14 mm (0.55 in.) 
• 30 mm (1.18 in.). 

The protective field height of cascadable GuardShield Micro 400 is 

between 300 mm (11.82 in.) and 1200 mm (47.2 in.). The maximum 

protective field width is 0…5 m (16.4 ft).

Micro 400 IP69K Option

The physical resolution of the GuardShield Micro 400 IP69K is 14 mm 

(0.55 in.). The protective field height of GuardShield Micro 400 IP69K 

is 300…1200 mm (11.8…47.2 in.). The maximum protective field width 

is 0…5 m (16.4 ft).

ATTENTION: 

Identifies information about practices or 

circumstances that can lead to personal injury or death, property 
damage, or economic loss. Attentions help you identify a hazard, 
avoid a hazard, and recognize the consequences.

IMPORTANT

Identifies information that is critical for successful application 
and understanding of the product.

ATTENTION: 

The GuardShield Micro 400 must not be used with 

machines that cannot be stopped electrically in an emergency.
The safety distance between the GuardShield Micro 400 and a 
dangerous machine movement has to be maintained always.
Additional mechanical protective devices have to be installed in a 
way that hazardous machine elements cannot be reached without 
passing through the protective field.
The GuardShield Micro 400 has to be installed in a way that 
operators can only access the hazard through the sensing field of 
the Micro 400. 
Improper installation can result in serious injury.
Never connect the outputs to +24V DC. If the outputs are connected 
to +24V DC, they are in ON-state and cannot stop hazardous spots 
at the machine/application.
Never expose the GuardShield Micro 400 to flammable or explosive 
gases.
Regular safety inspections are imperative (

Safety Instructions—

Maintenance on page 15

).

Summary of Contents for GuardShield Micro 400

Page 1: ...eld Micro 400 is an economical three box transmitter receiver and controller Type 4 safety light curtain offered in a small profile 15 x 20 mm 0 59 x 0 79 in housing The protective heights are offered...

Page 2: ...r MSR42 and other safety devices in the stop circuit When connecting two cascadable segments together the resultant cable length between segments is 1000 mm 40 in If an additional length between segme...

Page 3: ...tem is not allowed to start as long as personnel are within the hazardous area See the Examples of Range of Use on page 5 for an illustration of the protective modes Depending on the application mecha...

Page 4: ...ribes the structure and functions of the unit in particular the different operating modes Read this section before you mount install and commission the unit SpecialFeatures Slim design 15 x 20 mm 0 59...

Page 5: ...or MSR42 controller The patchcord has an 8 pin M12 on one end and an RJ45 connector on opposite end ExamplesofRangeofUse The GuardShield Micro 400 safety light curtain operates as a proper protective...

Page 6: ...Resolution mm in Response Time Cascade 1 tN1 1200 14 47 24 0 55 41 9 ms Cascade 2 tN2 300 14 11 8 0 55 18 5 ms Standard tLC 600 14 23 62 0 55 26 3 ms System tLC tC tN 1200 14 300 14 600 14 47 24 0 55...

Page 7: ...second when the operator begins reaching toward the point of operation hazard from rest Ts Stop time of the machine tool that is measured at the final control element Tcs Response time of the control...

Page 8: ...nimumDistancefromReflectingSurfaces The infrared light from the transmitter can be reflected off shiny surfaces and received by the system receiver If this condition occurs it can result in an object...

Page 9: ...ngitudinalaxesofbothareorientedparalleltoeachother Averticalorhorizontalmountinglevelcanhelp to find the correct position Take care that the receiver and transmitter are oriented in the same direction...

Page 10: ...ir Figure 11 Multiple GuardShield Micro 400 Alignment Options CascadedGuardShieldMicro400 ConfigurationofOperatingModesinCascadingSystems The operating modes of a cascaded GuardShield Micro 400 can be...

Page 11: ...h for cleaning 4 Clean polycarbonate enclosure as follows Remove dirt on the enclosure using ample quantities of water In that way you avoid scratching the surface Then wipe off with a clean slightly...

Page 12: ...ry The following color code is defined White Transmitter Tx Blue Receiver Rx Table 4 Connection Cables Table 5 Extension Cables The RJ45 connector M12 8 pin connector male shielded cable connection ca...

Page 13: ...orrect interface with a safety PLC or safety relays with positive guided relay contacts Figure 16 Wiring Diagram for Connection of MSR42 to Contactors Length 1 or 3 m 3 28 or 9 8 ft tolerance 0 50 mm...

Page 14: ...undant semiconductor OSSD Output Signal Switching Device safety outputs One or more MSR45E safety relay expansion modules can be connected to the MSR41 or MSR42 controller Each MSR41 or MSR42 safety c...

Page 15: ...voltage to the MSR41 or MSR42 safety controller 2 Transmitter and or receiver cables not correctly plugged into the MSR41 or MSR42 controller 3 Transmitterandreceiverlightcurtainsareconnectedtotheinco...

Page 16: ...receiver In the middle between transmitter and receiver 7 No hazardous machine movement while the test rod is anywhere within the protective field 8 If the blanking function is activated check all sec...

Page 17: ...oduct of Switzerland Operat range 0 to 5m Resolut 14 mm Type 4 Abbreviations Terminology Definition Rx Receiver Tx Transmitter Cat No Catalog number Ser Series number Rev Revision number HW Hardware v...

Page 18: ...t Synchronization Electrical through MSR41 or MSR42 Wave length 940 nm Time for self check when switching on Usp 5 s Environmental Enclosure type rating Micro 400 is IP54 Micro 400 IP69K is IP65 IP66...

Page 19: ...in the Rockwell Automation order tool Proposal Works The response time of each pair can be evaluated in the Configuration Tool software or is provided on the product label Sensor Pair Transmitter Rece...

Page 20: ...5 150 5 91 0 8 kg 28 2 oz 445L C4C0300FP 445L G4C0300FP 445L F4C0300FP 14 0 55 300 11 81 0 9 kg 31 7 oz 445L C4C0450FP 445L G4C0450FP 445L F4C0450FP 14 0 55 450 17 71 0 9 kg 31 7 oz 445L C4C0600FP 445...

Page 21: ...7 28 4 1 12 34 1 34 468 50 18 42 0 Protective Height A 111 55 4 39 Protective Height A 90 3 54 38 5 1 51 15 0 59 58 2 28 Protective Length B 32 5 1 28 50 55 1 99 System Cat No Mounting Kit Included P...

Page 22: ...cat no for each ribbon cable connector Table 16 Safety Relay Interface Accessories for MSR41 or MSR42 Controllers Description Mounting Size Catalog Number MSR41 ON OFF 35 mm DIN Rail 22 5 0 89 440R P2...

Page 23: ...connection of additional devices for example enabling switch emergency stop button Table 17 Optical Interface Table 18 Optional Accessories Description Catalog Number USB optical interface software c...

Page 24: ...profile is catalog number 450L AM SM Drawings of this mounting kit are provided in publication 450L IN002 Optional mounting kits catalog number 445L AF6140 or 445L AF6141 are also available for detai...

Page 25: ...re clearly recognized as surfaces with the integrated optical lenses The not monitored areas passive elements are also clearly indicated as black surfaces HowtoCalculatetheSafetyDistanceSforGuardShiel...

Page 26: ...figurations For those systems longer lead time can be expected The mentioned response times in Table 23 on page 27 are maximum values The times depend on the controller type and the configuration The...

Page 27: ...45L P4C0950FP 445L T4C0950FP 445L R4 C0950FP 14 0 55 20 x 15 950 37 4 35 4 1 3 kg 45 86 oz 445L P4C1000FP 445L T4C1000FP 445L R4C1000FP 14 0 55 20 x 15 1000 39 37 36 7 1 3 kg 45 86 oz 445L P4C1100FP 4...

Page 28: ...14 0 55 20x15 700 27 56 28 9 1 kg 35 27 oz 445L C4C0800FP 445L G4C0800FP 445L F4C0800FP 14 0 55 20x15 800 31 5 31 5 1 1 kg 38 8 oz 445L C4C0850FP 445L G4C0850FP 445L F4C0850FP 14 0 55 20x15 850 33 46...

Page 29: ...8 kg 98 77 oz 445L 110490 0029 445L 112862 445L 112861 14 0 55 40x30 1050 41 34 38 0 2 9 kg 102 29 oz 445L 110490 0025 445L 111394 445L 111395 14 0 55 40x30 1100 43 31 39 3 3 0 kg 105 82 oz 445L 1104...

Page 30: ...00 47 24 41 9 3 1 kg 109 35 oz 445L 110491 0007 445L 110183 445L 110182 14 0 55 40x30 1350 53 15 45 8 3 4 kg 119 93 oz 445L 110491 0008 445L 110185 445L 110184 14 0 55 40x30 1500 59 06 49 7 3 7 kg 130...

Page 31: ...kg 38 8 oz 445L 110490 0007 445L 110131 445L 110130 30 1 18 20 x 15 650 25 59 17 6 1 0 kg 35 27 oz 445L 108582 0002 445L 108578 445L 108579 30 1 18 20 x 15 900 35 43 20 2 1 3 kg 45 86 oz 445L 108670 4...

Page 32: ...with the provisions of the following EC directives including all applicable amendments 2014 30 EU Electromagnetic Compatibility Directive EMC and 2006 42 EC Machinery Directive MD and that the respec...

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