Allen-Bradley GuardShield Micro 400 Installation Instructions Manual Download Page 11

Rockwell Automation Publication 445L-IN005A-EN-P - May 2018

11

GuardShield Micro 400 Safety Light Curtains

Figure 12 - Two Segment, L-shaped Cascaded System

Three Segment GuardShield Cascading Systems

When the use of corner mirrors is not practical or possible, three-sided 

guarding of a machine hazard is possible using cascading GuardShield 

Micro 400 light curtains.

Figure 13

 shows the top and bottom mounting of three GuardShield 

Micro 400 segments is possible, which provides three-sided machine 

guarding without the use of corner mirrors.

Figure 13 - Three Segment, U-shaped Cascaded System

Mounting and Alignment of Cascading GuardShield

In a cascading system, only the LEDs of the segment closest to the 

controller are working. LEDs of other segments don’t work.

Micro 400 IP69K

The GuardShield Micro 400 IP69K meets the requirements of 

Protection Classes IP65, IP66, IP67, IP68, and IP69K to IEC 60529 

standards.
The tubes around the GuardShield Micro 400 have no influence on 

either operation range or safety class as per IEC/EN 61496-1.
Mounting kits are provided which attach to the connection and end 

module of the tube. The Micro 400 IP69K is supplied with the two 

mounting brackets. Do not rotate end or connection cap (danger of 

bending the light curtain).
The polycarbonate enclosure must be cleaned regularly and when dirty.

1. Do not use any powerful cleansing materials. 
2. Do not use any abrasive cleansing materials. 
3. Due to static charge, dust particles remain attached to the 

polycarbonate enclosure. You can alleviate this effect by using an 

anti-static plastic cleansing agent that is applied with an anti-

static cloth for cleaning.

4. Clean polycarbonate enclosure as follows:

– Remove dirt on the enclosure using ample quantities of 

water. In that way, you avoid scratching the surface. 

– Then wipe off with a clean, slightly damp cloth. 
– Finally, dry the plastic tube with a clean cloth.

5. Short time (max 2 min) with 80 °C (176 °F) warm water 

washable.

After every cleaning process, note the following:

• Remove water residues on the enclosure.
• Wipe the tubes with a clean cloth.
• Check position of transmitter and receiver to confirm that 

excessively loose or excessively tight grip or movement to the 

back by the safety device is not possible.

• Check safety function of the protective device

The connection plug has to be mounted away from high-pressure water.

Table 2 - Material Specifications

IMPORTANT

It helps to align the cascading segments in a particular order. 
First connect the last segment (segment with one connector) 
closest to the control unit. Once the LED in the edge is green; 
secure mounting brackets of that pair. Next connect middle 
segment to the last segment and connect to the controller. 
When middle segment receiver LED is green, secure those 
brackets. Finally connect the closest segment to the other 
segments and connect all together to the controller.
Only the diagnosis LED of the first segment displays the 
protective field status. The LEDs of other segments stay off. 
For aligning a cascaded system, the optical interface module 
(see 

Accessories on page 22

) can be a valuable alignment aid. 

Attribute

Value

Protection Class (IEC 60529)

Tube:

Plug:

IP65, IP66, IP67, IP68, IP69K

IP65

Material:Connector and closure caps

POM (Polyoxymethylene)

Plastic tube

Polycarbonate

Cable screw fitting

PA6 (Polyamide 6)

O-rings (seals)

NBR (Nitril-Butadien-Rubber)

Mounting brackets

V2A [1.4301 (X5CrNi18-10)]

Pigtail cable

PVC

M12 Plug

Nickel-plated brass copper

Summary of Contents for GuardShield Micro 400

Page 1: ...eld Micro 400 is an economical three box transmitter receiver and controller Type 4 safety light curtain offered in a small profile 15 x 20 mm 0 59 x 0 79 in housing The protective heights are offered...

Page 2: ...r MSR42 and other safety devices in the stop circuit When connecting two cascadable segments together the resultant cable length between segments is 1000 mm 40 in If an additional length between segme...

Page 3: ...tem is not allowed to start as long as personnel are within the hazardous area See the Examples of Range of Use on page 5 for an illustration of the protective modes Depending on the application mecha...

Page 4: ...ribes the structure and functions of the unit in particular the different operating modes Read this section before you mount install and commission the unit SpecialFeatures Slim design 15 x 20 mm 0 59...

Page 5: ...or MSR42 controller The patchcord has an 8 pin M12 on one end and an RJ45 connector on opposite end ExamplesofRangeofUse The GuardShield Micro 400 safety light curtain operates as a proper protective...

Page 6: ...Resolution mm in Response Time Cascade 1 tN1 1200 14 47 24 0 55 41 9 ms Cascade 2 tN2 300 14 11 8 0 55 18 5 ms Standard tLC 600 14 23 62 0 55 26 3 ms System tLC tC tN 1200 14 300 14 600 14 47 24 0 55...

Page 7: ...second when the operator begins reaching toward the point of operation hazard from rest Ts Stop time of the machine tool that is measured at the final control element Tcs Response time of the control...

Page 8: ...nimumDistancefromReflectingSurfaces The infrared light from the transmitter can be reflected off shiny surfaces and received by the system receiver If this condition occurs it can result in an object...

Page 9: ...ngitudinalaxesofbothareorientedparalleltoeachother Averticalorhorizontalmountinglevelcanhelp to find the correct position Take care that the receiver and transmitter are oriented in the same direction...

Page 10: ...ir Figure 11 Multiple GuardShield Micro 400 Alignment Options CascadedGuardShieldMicro400 ConfigurationofOperatingModesinCascadingSystems The operating modes of a cascaded GuardShield Micro 400 can be...

Page 11: ...h for cleaning 4 Clean polycarbonate enclosure as follows Remove dirt on the enclosure using ample quantities of water In that way you avoid scratching the surface Then wipe off with a clean slightly...

Page 12: ...ry The following color code is defined White Transmitter Tx Blue Receiver Rx Table 4 Connection Cables Table 5 Extension Cables The RJ45 connector M12 8 pin connector male shielded cable connection ca...

Page 13: ...orrect interface with a safety PLC or safety relays with positive guided relay contacts Figure 16 Wiring Diagram for Connection of MSR42 to Contactors Length 1 or 3 m 3 28 or 9 8 ft tolerance 0 50 mm...

Page 14: ...undant semiconductor OSSD Output Signal Switching Device safety outputs One or more MSR45E safety relay expansion modules can be connected to the MSR41 or MSR42 controller Each MSR41 or MSR42 safety c...

Page 15: ...voltage to the MSR41 or MSR42 safety controller 2 Transmitter and or receiver cables not correctly plugged into the MSR41 or MSR42 controller 3 Transmitterandreceiverlightcurtainsareconnectedtotheinco...

Page 16: ...receiver In the middle between transmitter and receiver 7 No hazardous machine movement while the test rod is anywhere within the protective field 8 If the blanking function is activated check all sec...

Page 17: ...oduct of Switzerland Operat range 0 to 5m Resolut 14 mm Type 4 Abbreviations Terminology Definition Rx Receiver Tx Transmitter Cat No Catalog number Ser Series number Rev Revision number HW Hardware v...

Page 18: ...t Synchronization Electrical through MSR41 or MSR42 Wave length 940 nm Time for self check when switching on Usp 5 s Environmental Enclosure type rating Micro 400 is IP54 Micro 400 IP69K is IP65 IP66...

Page 19: ...in the Rockwell Automation order tool Proposal Works The response time of each pair can be evaluated in the Configuration Tool software or is provided on the product label Sensor Pair Transmitter Rece...

Page 20: ...5 150 5 91 0 8 kg 28 2 oz 445L C4C0300FP 445L G4C0300FP 445L F4C0300FP 14 0 55 300 11 81 0 9 kg 31 7 oz 445L C4C0450FP 445L G4C0450FP 445L F4C0450FP 14 0 55 450 17 71 0 9 kg 31 7 oz 445L C4C0600FP 445...

Page 21: ...7 28 4 1 12 34 1 34 468 50 18 42 0 Protective Height A 111 55 4 39 Protective Height A 90 3 54 38 5 1 51 15 0 59 58 2 28 Protective Length B 32 5 1 28 50 55 1 99 System Cat No Mounting Kit Included P...

Page 22: ...cat no for each ribbon cable connector Table 16 Safety Relay Interface Accessories for MSR41 or MSR42 Controllers Description Mounting Size Catalog Number MSR41 ON OFF 35 mm DIN Rail 22 5 0 89 440R P2...

Page 23: ...connection of additional devices for example enabling switch emergency stop button Table 17 Optical Interface Table 18 Optional Accessories Description Catalog Number USB optical interface software c...

Page 24: ...profile is catalog number 450L AM SM Drawings of this mounting kit are provided in publication 450L IN002 Optional mounting kits catalog number 445L AF6140 or 445L AF6141 are also available for detai...

Page 25: ...re clearly recognized as surfaces with the integrated optical lenses The not monitored areas passive elements are also clearly indicated as black surfaces HowtoCalculatetheSafetyDistanceSforGuardShiel...

Page 26: ...figurations For those systems longer lead time can be expected The mentioned response times in Table 23 on page 27 are maximum values The times depend on the controller type and the configuration The...

Page 27: ...45L P4C0950FP 445L T4C0950FP 445L R4 C0950FP 14 0 55 20 x 15 950 37 4 35 4 1 3 kg 45 86 oz 445L P4C1000FP 445L T4C1000FP 445L R4C1000FP 14 0 55 20 x 15 1000 39 37 36 7 1 3 kg 45 86 oz 445L P4C1100FP 4...

Page 28: ...14 0 55 20x15 700 27 56 28 9 1 kg 35 27 oz 445L C4C0800FP 445L G4C0800FP 445L F4C0800FP 14 0 55 20x15 800 31 5 31 5 1 1 kg 38 8 oz 445L C4C0850FP 445L G4C0850FP 445L F4C0850FP 14 0 55 20x15 850 33 46...

Page 29: ...8 kg 98 77 oz 445L 110490 0029 445L 112862 445L 112861 14 0 55 40x30 1050 41 34 38 0 2 9 kg 102 29 oz 445L 110490 0025 445L 111394 445L 111395 14 0 55 40x30 1100 43 31 39 3 3 0 kg 105 82 oz 445L 1104...

Page 30: ...00 47 24 41 9 3 1 kg 109 35 oz 445L 110491 0007 445L 110183 445L 110182 14 0 55 40x30 1350 53 15 45 8 3 4 kg 119 93 oz 445L 110491 0008 445L 110185 445L 110184 14 0 55 40x30 1500 59 06 49 7 3 7 kg 130...

Page 31: ...kg 38 8 oz 445L 110490 0007 445L 110131 445L 110130 30 1 18 20 x 15 650 25 59 17 6 1 0 kg 35 27 oz 445L 108582 0002 445L 108578 445L 108579 30 1 18 20 x 15 900 35 43 20 2 1 3 kg 45 86 oz 445L 108670 4...

Page 32: ...with the provisions of the following EC directives including all applicable amendments 2014 30 EU Electromagnetic Compatibility Directive EMC and 2006 42 EC Machinery Directive MD and that the respec...

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