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Installation Instructions

Original Instructions

CompactLogix 5480 Controller

Catalog Number 5069-L46ERMW

The CompactLogix™ 5480 controllers can operate in various applications, including the use of local Compact 5000™ I/O modules and 
remote I/O modules and Integrated Motion over an EtherNet/IP network. The controllers offer the following:

• A Logix-based real-time controller that runs an instance of Windows 10 IoT Enterprise, also known as a commercial operating 

system (COS)

• High-speed bus packet transfer rate

• High-speed I/O module communication, motion control, and use of Device Level Ring (DLR), Linear and Star EtherNet/IP topologies

• Multiple ports for use with the Logix control engine on the controller, including:

– One USB programming port for temporary connection

– Three Gigabit Ethernet ports for high-speed I/O communication and motion control

• Multiple ports for use with the COS on the controller, including:

– One Gigabit Ethernet port as a dedicated OS network interface

– An integrated DisplayPort for high definition monitor connectivity

– Two USB 3.0 ports for OS peripheral and expanded data storage capability

You use the Studio 5000 Logix Designer® application to configure CompactLogix 5480 controllers. 

For more information on the components that are required to install a CompactLogix 5480 controller, see 

page 5

. For more information on how to 

use the controller after you install it, see the publications that are listed in 

Additional Resources on page 23

.

Topic Page

About the Controller

4

Required System Components

5

Install the Controller onto the DIN Rail

8

Connect External Power Supplies to the Controller

8

Connect Control Signals Via UPS Control RTB

12

Install Compact 5000 I/O Modules

16

Install the End Cap

16

Power the System

16

Set the Network Internet Protocol (IP) Addresses

17

Connect the Controller to an EtherNet/IP Network

17

Remove and Replace the Controller

18

Replace the Fans

19

Specifications

22

Additional Resources

23

Summary of Contents for 5069-L46ERMW

Page 1: ...the COS on the controller including One Gigabit Ethernet port as a dedicated OS network interface An integrated DisplayPort for high definition monitor connectivity Two USB 3 0 ports for OS peripheral...

Page 2: ...o effettuare interventi di manutenzione su di esso leggere il presente documento ed i documenti elencati nella sezione Altre risorse riguardanti l installazione la configurazione ed il funzionamento d...

Page 3: ...lable Store the equipment in appropriate static safe packaging when not in use ATTENTION In case of malfunction or damage no attempts at repair should be made The controller should be returned to the...

Page 4: ...ans if necessary 13 Controller status indicators Show the state of the controller in multiple respects 14 Top fan Helps regulate controller temperature Controller ships with fans installed You can rep...

Page 5: ...de power to the CompactLogix 5480 system IMPORTANT SA power is only required if your application includes local Compact 5000 I O modules that are connected to devices that use SA power For more inform...

Page 6: ...heat dissipation is 72 W that is the sum of all components in the enclosure In the following equation T 40 and Q 72 In this example the enclosure must have a minimum exterior surface of 0 386 m2 If a...

Page 7: ...d passed across the MOD power bus ThetotalcontinuouscurrentdrawacrosstheMODpowerbusmustnotbe more than 10 A max at 18 32V DC You must calculate the total MOD power that the controller and all local Co...

Page 8: ...pactLogix 5480 controllers do not have an embedded power supply that powers the system The system is powered by external power supplies via connections to the various power RTBs on the controller We r...

Page 9: ...ect an external power source to the MOD power RTB make sure that the MOD power source is properly sized 1 Verify that the external power supply is not powered 2 Strip 12 mm 0 47 in of insulation from...

Page 10: ...wer source is properly sized For more information o n SA power see SA Power on page 7 1 Confirm that MOD power and SA power sources are turned off 2 Strip 12 mm 0 47 in of insulation from the wires th...

Page 11: ...not powered on 2 Strip 12 mm 0 47 in of insulation from the wires that you connect to the RTB 3 Insert the wire from the L1 AC connection on the external power supply into the first SA terminal on the...

Page 12: ...06 switched mode uninterruptible power supplies from Rockwell Automation with a CompactLogix 5480 controller for example the 1606 XLS240 UPS power supply For more information on Bulletin 1606 uninterr...

Page 13: ...must be greater than 85 charged to be ready The letter R indicates the RTB terminal for this signal Buffering B An input signal from the UPS to the controller that indicates the UPS battery is provid...

Page 14: ...l on the UPS and a second wire 4 Connect one wire to each terminal on the MOD power RTB a Insert the wire into the terminal b Turn the screwdriver to close the terminal on the wire The screw torque is...

Page 15: ...wire from the Inhibit 8 connection on the UPS to the Inhibit terminal on the UPS control RTB a Insert the wire into the terminal b Turn the screwdriver to close the terminal on the wire The screw torq...

Page 16: ...Compact 5000 I O modules see the installation instructions available with each Compact 5000 I O module catalog number InstalltheEndCap You must install an end cap on the right side of the last module...

Page 17: ...ng tool version 3 02 00 or later RSLinx Classic software version 4 10 00 or later FactoryTalk Linx Enterprise version 6 10 00 or later Logix Designer application version 32 00 00 or later For more inf...

Page 18: ...ide power that is provided by the controller is removed If SA power that is provided via a 5069 FPD field potential distributor the system does not lose SA power to the right of the field potential di...

Page 19: ...n project you can use the Minor Faults tab on the Controller Properties dialog box to monitor for these faults Major fault Triggered if both fans fail and the controller goes over the maximum operatin...

Page 20: ...he fan out of the slot at the top of the controller InstalltheTopReplacementFan 1 Insert the top replacement fan into the slot at the top of the controller Make sure the tabs at the back of the fan ar...

Page 21: ...fan out of the slot at the bottom of the controller InstalltheBottomReplacementFan 1 Insert the bottom replacement fan into the slot at the bottom of the controller Make sure the tabs at the back of t...

Page 22: ...ionType USB ports and DisplayPort to MOD Power 300V continuous Double InsulationType USB ports and DisplayPort to SA Power No isolation between Ethernet ports Type tested at 1500V AC for 60 s Wire siz...

Page 23: ...mpactLogix 5380 Compact GuardLogix 5380 and CompactLogix 5480 Controller Specifications Technical Data publication 5069 TD002 Provides specifications and other technical data for CompactLogix 5380 Com...

Page 24: ...ments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at http literature rockwellautomation com idc gr...

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