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Rockwell Automation Publication 5069-IN019C-EN-P - October 2018

7

CompactLogix 5480 Controller

This example uses the following conditions:

• All sides of the enclosure transfer heat.

• Only the CompactLogix 5480 controller is installed.

• Ambient temperature = 20 °C (68 °F).

Dimensions

The controller dimensions are as follows.

Ground Considerations

You must ground DIN rails according to the Industrial Automation 
Wiring and Grounding Guidelines, publication 

1770-4.1

 

You can use the following DIN rails: 

• EN50022 - 35 x 7.5 mm (1.38 x 0.30 in.)

• EN50022 - 35 x 15 mm (1.38 x 0.60 in.)

System Power Considerations

The CompactLogix 5480 controller provides power to a 
CompactLogix 5480 system via RTBs that are connected to external 
power supplies and installed on the controller. 

The RTBs provide the following power to the system.

IMPORTANT

If any of the following conditions exist, the enclosure 

must 

be larger

:

• Any sides of the enclosure cannot transfer heat.
• More equipment is included in the system.
• Ambient temperature is higher than 20 °C (68 °F)

130.21 mm

(5.13 in.)

166.20 mm

(6.54 in.)

126.54 mm

(4.98 in.)

120.02 mm

(4.73 in.)

133.66 mm

(5.26 in.)

160.00 mm

(6.30 in.)

ATTENTION: 

This product is grounded through the DIN rail to 

chassis ground. Use zinc plated chromate-passivated steel DIN rail 
to assure proper grounding. The use of other DIN rail materials (for 
example, aluminum or plastic) that can corrode, oxidize, or are poor 
conductors, can result in improper or intermittent grounding. 
Secure DIN rail to mounting surface approximately every 200 mm 
(7.8 in.) and use end-anchors appropriately. Be sure to ground the 
DIN rail properly. See Industrial Automation Wiring and Grounding 
Guidelines, Rockwell Automation publication 1770-4.1 for more 
information.

Power Type

Description

MOD Power

System-side power that is used to operate the CompactLogix 5480 system. 
MOD power is provided through the MOD power RTB and passed across the 
MOD power bus. 
• The total continuous current draw across the MOD power bus must not be 

more than 

10 A, max, at 18...32V DC

.

You must calculate the total MOD power that the controller and all local 

Compact 5000 I/O modules draw to make sure that no more than 10 A of 
MOD power is drawn.

(1)

• Confirm that the external MOD power supply is adequately sized for the 

total MOD power bus current draw in the system, including the MOD 
power inrush current requirements.

(1)

If you connect external power to both sets of MOD power RTB terminals, however, the local Compact 5000 
I/O modules can draw a maximum of 10 A in addition to the current the controller draws.

SA Power

Field-side power that is used to power field-side devices. SA power is 
provided through the SA power RTB and passed across the SA power bus.
• SA power is only required if your application includes local Compact 5000 

I/O modules that are connected to devices that use SA power.

• If you are using 

DC voltage

 for SA power, the total continuous current 

draw across the MOD power bus must not be more than 

10 A, max at 

18…32V DC

.

• If you are using 

AC voltage

 for SA power, the total continuous current 

draw across the MOD power bus must not be more than 

10 A, max at 

18…240V AC

.

• You can use a 5069-FPD field potential distributor to establish additional 

SA power buses in a CompactLogix 5480 system.
If your system includes AC and DC modules that require SA power, you 
must use a 5069-FPD field potential distributor to establish a new SA 
power bus.

You separate the module types by SA power bus. For example, install DC 

module on the first SA power bus in the system and install the AC 
modules on the second SA power bus in the system.

• Confirm that the external SA power supply is sized adequately for the 

total SA power current draw in the system. 

UPS Control

Control signals from an external UPS that let the controller save the state of 
the program if power is lost. The external UPS provides the power that is 
required to save the program via the MOD power RTB. A UPS is not required 
for controller operation

Summary of Contents for 5069-L46ERMW

Page 1: ...the COS on the controller including One Gigabit Ethernet port as a dedicated OS network interface An integrated DisplayPort for high definition monitor connectivity Two USB 3 0 ports for OS peripheral...

Page 2: ...o effettuare interventi di manutenzione su di esso leggere il presente documento ed i documenti elencati nella sezione Altre risorse riguardanti l installazione la configurazione ed il funzionamento d...

Page 3: ...lable Store the equipment in appropriate static safe packaging when not in use ATTENTION In case of malfunction or damage no attempts at repair should be made The controller should be returned to the...

Page 4: ...ans if necessary 13 Controller status indicators Show the state of the controller in multiple respects 14 Top fan Helps regulate controller temperature Controller ships with fans installed You can rep...

Page 5: ...de power to the CompactLogix 5480 system IMPORTANT SA power is only required if your application includes local Compact 5000 I O modules that are connected to devices that use SA power For more inform...

Page 6: ...heat dissipation is 72 W that is the sum of all components in the enclosure In the following equation T 40 and Q 72 In this example the enclosure must have a minimum exterior surface of 0 386 m2 If a...

Page 7: ...d passed across the MOD power bus ThetotalcontinuouscurrentdrawacrosstheMODpowerbusmustnotbe more than 10 A max at 18 32V DC You must calculate the total MOD power that the controller and all local Co...

Page 8: ...pactLogix 5480 controllers do not have an embedded power supply that powers the system The system is powered by external power supplies via connections to the various power RTBs on the controller We r...

Page 9: ...ect an external power source to the MOD power RTB make sure that the MOD power source is properly sized 1 Verify that the external power supply is not powered 2 Strip 12 mm 0 47 in of insulation from...

Page 10: ...wer source is properly sized For more information o n SA power see SA Power on page 7 1 Confirm that MOD power and SA power sources are turned off 2 Strip 12 mm 0 47 in of insulation from the wires th...

Page 11: ...not powered on 2 Strip 12 mm 0 47 in of insulation from the wires that you connect to the RTB 3 Insert the wire from the L1 AC connection on the external power supply into the first SA terminal on the...

Page 12: ...06 switched mode uninterruptible power supplies from Rockwell Automation with a CompactLogix 5480 controller for example the 1606 XLS240 UPS power supply For more information on Bulletin 1606 uninterr...

Page 13: ...must be greater than 85 charged to be ready The letter R indicates the RTB terminal for this signal Buffering B An input signal from the UPS to the controller that indicates the UPS battery is provid...

Page 14: ...l on the UPS and a second wire 4 Connect one wire to each terminal on the MOD power RTB a Insert the wire into the terminal b Turn the screwdriver to close the terminal on the wire The screw torque is...

Page 15: ...wire from the Inhibit 8 connection on the UPS to the Inhibit terminal on the UPS control RTB a Insert the wire into the terminal b Turn the screwdriver to close the terminal on the wire The screw torq...

Page 16: ...Compact 5000 I O modules see the installation instructions available with each Compact 5000 I O module catalog number InstalltheEndCap You must install an end cap on the right side of the last module...

Page 17: ...ng tool version 3 02 00 or later RSLinx Classic software version 4 10 00 or later FactoryTalk Linx Enterprise version 6 10 00 or later Logix Designer application version 32 00 00 or later For more inf...

Page 18: ...ide power that is provided by the controller is removed If SA power that is provided via a 5069 FPD field potential distributor the system does not lose SA power to the right of the field potential di...

Page 19: ...n project you can use the Minor Faults tab on the Controller Properties dialog box to monitor for these faults Major fault Triggered if both fans fail and the controller goes over the maximum operatin...

Page 20: ...he fan out of the slot at the top of the controller InstalltheTopReplacementFan 1 Insert the top replacement fan into the slot at the top of the controller Make sure the tabs at the back of the fan ar...

Page 21: ...fan out of the slot at the bottom of the controller InstalltheBottomReplacementFan 1 Insert the bottom replacement fan into the slot at the bottom of the controller Make sure the tabs at the back of t...

Page 22: ...ionType USB ports and DisplayPort to MOD Power 300V continuous Double InsulationType USB ports and DisplayPort to SA Power No isolation between Ethernet ports Type tested at 1500V AC for 60 s Wire siz...

Page 23: ...mpactLogix 5380 Compact GuardLogix 5380 and CompactLogix 5480 Controller Specifications Technical Data publication 5069 TD002 Provides specifications and other technical data for CompactLogix 5380 Com...

Page 24: ...ments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at http literature rockwellautomation com idc gr...

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