Allen-Bradley 1606-XLS960E-3 Reference Manual Download Page 1

Reference Manual

Bulletin 1606 Switched Mode Power Supplies

Catalog Number: 1606-XLS960E-3

Index

• PE  and 

  symbol—

PE is the abbreviation for 

P

rotective 

E

arth and has the same meaning as the symbol 

.

• Earth,  Ground—

This document uses the term “earth” which is the same as the U.S. term “ground”.

• T.b.d.—

To be defined, value or description will follow later.

• AC 400V—

A figure displayed with the AC or DC before the value represents a nominal voltage with standard tolerances (usually ±15%) 

included. E.g.: DC 12V describes a 12V battery whether it is full (13.7V) or flat (10V)

• 400Vac

—A figure with the unit (Vac) at the end is a momentary figure without any additional tolerances included. 

• 50Hz vs. 60Hz

—As long as not otherwise stated, AC 230V parameters are valid at 50Hz mains frequency.

• may

—A key word indicating flexibility of choice with no implied preference.

• shall

—A key word indicating a mandatory requirement.

• should

—A key word indicating flexibility of choice with a strongly preferred implementation.

Terminology and Abbreviations

 

e

g

a

P

 

e

g

a

P

 
1.

 

Intended Use .......................................................3

 

2.

 

Installation Requirements...................................3

 

3.

 

AC-Input...............................................................4

 

4.

 

Input Inrush Current ...........................................5

 

5.

 

DC-Input...............................................................5

 

6

.

 

Output .................................................................

6

 

7.

 

Hold-up Time.......................................................8

 

8.

 

DC-OK Relay Contact ..........................................

9

 

9

.

 

Shut-down Input .................................................

9

 

10.

 

Remote Control of Output Volta

g

e .................10

 

11.

 

Internal Data Lo

gg

in

g

.......................................10

 

12.

 

Efficiency and Power Losses..............................11

 

13.

 

Relia

b

ility ...........................................................12

 

14.

 

Functional Dia

g

ram...........................................12

 

15.

 

Terminals and Wirin

g

........................................13

 

1

6

.

 

Front Side and User Elements...........................14

 

17.

 

EMC....................................................................15

 

18.

 

Environment ......................................................1

6

 

1

9

.

 

Protection Features ...........................................17

 

20.

 

Safety Features ..................................................17

 

21.

 

Dielectric Stren

g

th ............................................18

 

22.

 

Certifications .................................................. 18

 

23.

 

Physical Dimensions and Wei

g

ht .................... 1

9

 

24.

 

Accessories ....................................................... 20

 

24.1.

   

Wall mountin

g

 

b

racket - 1

6

0

6

-XLC......... 20

 

24.2.

 

Buffer module - 1

6

0

6

-XLSBUFFER24........ 20

 

24.3.

 

 1

6

0

6

-XLSRED80 - Redundancy Modules... 20

 

25.

 

Application Notes.............................................21

 

25.1.

 

Repetitive Pulse Loadin

g

..........................21

 

25.2.

 

Peak Current Capa

b

ility ...........................22

 

25.3.

 

External Input Protection.........................22

 

25.4.

 

Usin

g

 only 2 Le

g

s of a 3-Phase System ....23

 

25.5.

 

Char

g

in

g

 Batteries

...............................24

 

25.

6

.

 

Output Circuit Breakers............................24

 

25.7.

 

Parallel Use to Increase Output Power....25

 

25.8.

 

Parallel Use for Redundancy ....................25

 

25.

9

.

 

Series Operation .......................................2

6

 

25.10.

 

Inductive and Capacitive Loads................2

6

 

25.11.

 

Back-feedin

g

 Loads ..................................2

6

 

25.12.

 

Use in a Ti

g

htly Sealed Enclosure ............2

6

 

25.13.

 

Mountin

g

 Orientations ............................27

 

Summary of Contents for 1606-XLS960E-3

Page 1: ...y and Abbreviations e g a P e g a P 1 Intended Use 3 2 Installation Requirements 3 3 AC Input 4 4 Input Inrush Current 5 5 DC Input 5 6 Output 6 7 Hold up Time 8 8 DC OK Relay Contact 9 9 Shut down In...

Page 2: ...saves space and money High immunity to transients and power surges as well as low electromagnetic emission allow the use of these power supplies in nearly every environment The integrated output powe...

Page 3: ...25 13 This device is designed for convection cooling and does not require an external fan Do not obstruct airflow and do not cover ventilation grid e g cable conduits by more than 30 Keep the followin...

Page 4: ...ymmetrical phase voltages see Fig 3 3 Power factor typ 0 88 0 90 at 24V 40A see Fig 3 4 Start up delay typ 500ms 600ms see Fig 3 2 Rise time typ 35ms 35ms at 24V 40A resistive load 0mF see Fig 3 2 typ...

Page 5: ...input current is usually smaller than the steady state input current 3AC 400V 3AC 480V Inrush current max 6Apeak 6Apeak over entire temperature range typ 4 5Apeak 4 5Apeak over entire temperature ran...

Page 6: ...put power nom 960W continuously available at 24 28V nom 1440W short term available BonusPower at 24 28V BonusPower time typ 4s duration until the output voltage dips see Fig 6 3 BonusPower recovery ti...

Page 7: ...Current Factory setting A B A B A B Short term 4s BonusPower Continuously available Fig 6 3 Bonus time vs output power Fig 6 4 Dynamic overcurrent capability typ max Bonus Time 0 100 120 130 140 150 1...

Page 8: ...0ms at 24V 20A see Fig 7 1 min 40ms 40ms at 24V 20A see Fig 7 1 typ 25ms 25ms at 24V 40A see Fig 7 1 min 20ms 20ms at 24V 40A see Fig 7 1 Curves and figures for operation on only 2 legs of a 3 phase s...

Page 9: ...d Isolation voltage See Dielectric Strength table in section 21 Fig 8 1 DC ok relay contact behavior 250ms 0 9 VADJ 1ms 10 open VOUT VADJ open closed closed 1ms 9 Shut down Input This feature allows a...

Page 10: ...a Logging A protected microcontroller inside the power supply acquires and stores operating data during the life of the unit The data can be downloaded with a small tool and special software by Rockwe...

Page 11: ...r 25 of the time 50 of the nominal load for another 25 of the time 75 of the nominal load for another 25 of the time and with 100 of the nominal load for the rest of the time Efficiencies when using o...

Page 12: ...the electrolytic capacitors only guarantees a maximum life of up to 15 years 131 400h Any number exceeding this value is a calculated theoretical lifetime which can be used to compare devices MTBF st...

Page 13: ...d to open the spring Recommended tightening torque 1Nm 9lb in 2 3Nm 20 5lb in Not applicable Instructions a Use appropriate copper cables that are designed for minimum operating temperatures of 60 C f...

Page 14: ...ter Open the flap to set the output voltage Factory set 24 1V at full output current Single Use mode E DC OK LED green On when the voltage on the output terminals is 90 of the adjusted output voltage...

Page 15: ...s Criterion A Criterion A Criterion A Criterion A Voltage interruptions EN 61000 4 11 0Vac 5000ms Criterion C Voltage sags SEMI F47 0706 dips on two phases according to section 7 2 of the SEMI F47 sta...

Page 16: ...8 2 27 Altitude 0 to 2000m 0 to 6 560ft no restrictions 2000 to 6000m 6 560 to 20 000ft reduce output power or ambient temperature see Fig 18 2 IEC 62103 EN 50178 overvoltage category II Altitude de r...

Page 17: ...mm e g screws small parts Over temperature protection yes Output shut down with automatic restart Input transient protection MOV Metal Oxide Varistor Internal input fuse included not user replaceable...

Page 18: ...4 1 we recommend that either the pole the pole or any other part of the output circuit shall be connected to the protective earth system This helps to avoid situations in which a load starts unexpecte...

Page 19: ...14 19 Bulletin 1606 Switched Mode Power Supplies 23 Physical Dimensions and Weight Weight 1500g 3 3lb DIN rail Use 35mm DIN rails according to EN 60715 or EN 50022 with a height of 7 5 or 15mm The DIN...

Page 20: ...d circuit at any given point Buffer units can be added in parallel to increase the output ampacity or the hold up time 1606 XLSRED80 Redundancy Module Input 1 Input 2 Output 24V 40A Load Failure Monit...

Page 21: ...al shut down after a period of time Use the maximum duty cycle curve Fig 25 2 to check if the average output current is below the nominal current d The duty cycle must be below 0 75 Fig 25 1 Repetitiv...

Page 22: ...t circuits The extra current peak current is supplied by the power converter and the built in large sized output capacitors of the power supply The capacitors get discharged during such an event which...

Page 23: ...e EMC performance hold up time losses and output ripple differ from a three phase operation Therefore check suitability of your individual application Such use is not included in the UL approval Addit...

Page 24: ...ircuits If the ampere value and the characteristics of the MCB are adapted to the wire size that is used the wiring is considered as thermally safe whether the MCB opens or not To avoid voltage dips a...

Page 25: ...t leakage current EMI inrush current harmonics will increase when using multiple power supplies 25 8 Parallel Use for Redundancy Power supplies can be paralleled for redundancy to gain higher system a...

Page 26: ...nd Capacitive Loads The unit is designed to supply any kind of load including capacitive and inductive loads 25 11 Back feeding Loads Loads such as decelerating motors and inductors can feed voltage b...

Page 27: ...Curve A2 Max allowed output current results in approximately half the lifetime expectancy of A1 Fig 25 10 Mounting Orientation A Standard orientation Power Supply OUTPUT INPUT Output Current 0 10 20 3...

Page 28: ...your product up and running New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility Ho...

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