Allen-Bradley 1606-XLS960BUFFER Reference Manual Download Page 5

Rockwell Automation Publication 1606-RM105A-EN-P - July 2020

5

Terminology and 
Abbreviations

Product Overview

The 1606-XLS960 buffer module is a supplementary device for regulated DC 
24V power supplies, which can be used for various purposes:

Deliver DC-power to bridge failures of the DC voltage supply system.

Extend the hold-up time after loss of the AC power.

Deliver extra short-term peak current above the current rating of the 
power supply.

The buffer module uses service-free electrolytic capacitors for storing the 
energy, which allows usage even at ambient temperatures up to +70 °C (158 °F).

The buffer module does not require any control wiring. It can be added in 
parallel to the load circuit at any given point.

Buffer modules can be connected in parallel to increase the output ampacity or 
the hold-up time.

Product features:

Buffering with electrolytic capacitors instead of lead acid batteries

Buffering of 24V loads

Minimum hold-up time 0.16 seconds at 40 A, longer hold-up time at 
lower loads

Clear status indication by LED status indicator and signaling terminals

Extra large screw terminals

Terminology

Descriptions

Power supply mode

Describes a condition where the supply voltage is in the rated supply voltage range and the 
supplying power supply can deliver enough current for the buffer module and the load. This 
mode can also be called “Normal mode”.

Buffer mode

Describes a condition where the input voltage is below the transfer threshold level, the unit 
is running on capacitors (buffering), and the output is loaded within the allowed limits. The 
mode can also be called “Capacitor mode”.

Inhibit mode

Describes a condition where buffering is disabled on purpose (for example: for service 
actions).

DC 24V

A value that is displayed with the AC or DC before the value represents a nominal voltage 
with standard tolerances included. For example: DC 12V describes a 12V battery 
disregarding whether it is full (13.7V) or flat (10V).

24V DC

A value with the unit (V DC) at the end is a momentary value without any additional 
tolerances included.

nom

Indicates a nominal value.

typ

Indicates a typical value.

— (alone in table 
cell)

A single dash alone in a table cell indicates there is no information to be included in that 
cell.

Summary of Contents for 1606-XLS960BUFFER

Page 1: ...Buffer Module 24V 40 A 160 ms Catalog Number 1606 XLS960BUFFER Reference Manual Original Instructions...

Page 2: ...utomation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of R...

Page 3: ...iable Mode 9 Buffer Time 10 Charging Time 10 Operating Diagrams 11 Active Signal 11 Ready Signal 11 Inhibit Input 12 Efficiency and Power Losses 12 Lifetime Expectancy and Mean Time Between Failure 12...

Page 4: ...4 Rockwell Automation Publication 1606 RM105A EN P July 2020 Table of Contents Notes...

Page 5: ...tus indication by LED status indicator and signaling terminals Extra large screw terminals Terminology Descriptions Power supply mode Describes a condition where the supply voltage is in the rated sup...

Page 6: ...ging time 34 s typ Current consumption 80 mA typ Stand by mode 600 mA max During charging Power dissipation 1 9 W Stand by mode Buffer time 160 ms min At 22 5V 40 A 320 ms min At 22 5V 20 A 250 ms typ...

Page 7: ...whole Extend Hold up Time Once mains power fails or is switched off the buffer unit continues to provide the load current for a defined period Process data can be saved and processes can be terminated...

Page 8: ...charging of the capacitors Max 600 mA During charging of the capacitors Power dissipation Typ 1 9 W When capacitor is fully charged Buffer current Min 40 A Buffer current overload behavior Electronica...

Page 9: ...e is kept at this level Fixed mode is recommended in the following situations when power supplies other than bulletin 1606 XL S power supplies are used with back feeding loads when the buffer module i...

Page 10: ...Min 160 ms At 22 5V 40 A Min 320 ms At 22 5V 20 A Typ 250 ms At 22 5V 40 A Typ 500 ms At 22 5V 20 A Typ 62 s At 22 5V 0 1 A Figure 5 Buffer Time typ Figure 6 Buffer Time for Small Buffer Currents typ...

Page 11: ...er low ohmic Optocoupler low ohmic V Mains t V Buffer Capacitor t V out t Charging Mode LED t Buffer Mode Hold up Time Power Supply Standby Mode 10 Hz 1 25 Hz 8 Ready 7 Active 6 5 1V 3 mA 9 Inhibit Bu...

Page 12: ...icates the minimum operating hours service life This lifetime expectancy is determined by the lifetime expectancy of the built in electrolytic capacitors Lifetime expectancy is specified in operationa...

Page 13: ...nrush Limiter Buffer Capacitor Buffer Capacitor Discharger Status LED 7 Active 6 Ready Monitor Active Monitor 8 Ready 9 Inhibit Opto coupler Buffer Capacitor Shut Down Input Output Voltage Monitor Bac...

Page 14: ...2V ON Capacitors are fully charged Slow flashing 1 25 Hz Capacitors are getting charged Fast flashing 10 Hz Capacitors are getting discharged 4 Back up Threshold Jumper Option 1 Fixed mode Jumper in p...

Page 15: ...kV Criterion A Surge voltage on inhibit input active signal and ready signal EN 61000 4 5 Not applicable since the specified length of the signal wire is shorter than 30 m 98 ft Conducted disturbance...

Page 16: ...77 1 not conductive LABS compatibility The unit does not release any silicone or other LABS critical substances and is suitable for use in paint shops Attributes Values Notes Electrical protection Ele...

Page 17: ...wing isolation tests were performed Figure 12 Dielectric Strength Approvals Test or Setting Time A B C Type test 60 s 500V AC 500V AC 500V AC Factory test 5 s 500V AC 500V AC 500V AC Field test 5 s 50...

Page 18: ...epth to calculate the total required installation depth Weight 1040 g 2 3 lb DIN rail Use 35 mm 1 38 in DIN rails according to EN 60715 or EN 50022 with a height of 7 5 mm or 15 mm 0 30 in or 0 59 in...

Page 19: ...to mount the buffer module Wall Mounting Bracket 1606 XLC This bracket is used to mount the buffer module on a wall without using a DIN rail To mount a unit on a wall or a panel the two Zinc plated s...

Page 20: ...The two aluminum brackets and the black plastic slider of the unit have to be detached so that the steel brackets can be mounted For sideway DIN rail mounting the removed aluminum brackets and the bla...

Page 21: ...Module Back up Threshold Status Active Ready Inhibit 9 8 7 6 Power Supply DC 24V L N PE Output Input L N PE Inhibit Active Relay lamp or signal Ready Relay lamp or signal External Voltage Source Load...

Page 22: ...22 Rockwell Automation Publication 1606 RM105A EN P July 2020 Notes...

Page 23: ...nd dispose of equipment Industrial Components Preventive Maintenance Enclosures and Contact Ratings Specifications publication IC TD002 Provides a quick reference tool for Allen Bradley industrial aut...

Page 24: ...Access Knowledgebase articles rok auto knowledgebase Local Technical Support Phone Numbers Locate the telephone number for your country rok auto phonesupport Literature Library Find installation inst...

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