Allen-Bradley 1606-XLS960BUFFER Reference Manual Download Page 2

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Rockwell Automation Publication 1606-RM105A-EN-P - July 2020

Buffer Module - 24V, 40 A, 160 ms Reference Manual

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and 
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize 
themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to 
be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be 
impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use 
or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and 
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for 
actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software 
described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is 
prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Labels may also be on or inside the equipment to provide specific precautions.

WARNING: 

Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may 

lead to personal injury or death, property damage, or economic loss.

ATTENTION: 

Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or 

economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT

Identifies information that is critical for successful application and understanding of the product.

SHOCK HAZARD: 

Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may 

be present.

BURN HAZARD: 

Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach 

dangerous temperatures.

ARC FLASH HAZARD: 

 Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc 

Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements 

for safe work practices and for Personal Protective Equipment (PPE).

Summary of Contents for 1606-XLS960BUFFER

Page 1: ...Buffer Module 24V 40 A 160 ms Catalog Number 1606 XLS960BUFFER Reference Manual Original Instructions...

Page 2: ...utomation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of R...

Page 3: ...iable Mode 9 Buffer Time 10 Charging Time 10 Operating Diagrams 11 Active Signal 11 Ready Signal 11 Inhibit Input 12 Efficiency and Power Losses 12 Lifetime Expectancy and Mean Time Between Failure 12...

Page 4: ...4 Rockwell Automation Publication 1606 RM105A EN P July 2020 Table of Contents Notes...

Page 5: ...tus indication by LED status indicator and signaling terminals Extra large screw terminals Terminology Descriptions Power supply mode Describes a condition where the supply voltage is in the rated sup...

Page 6: ...ging time 34 s typ Current consumption 80 mA typ Stand by mode 600 mA max During charging Power dissipation 1 9 W Stand by mode Buffer time 160 ms min At 22 5V 40 A 320 ms min At 22 5V 20 A 250 ms typ...

Page 7: ...whole Extend Hold up Time Once mains power fails or is switched off the buffer unit continues to provide the load current for a defined period Process data can be saved and processes can be terminated...

Page 8: ...charging of the capacitors Max 600 mA During charging of the capacitors Power dissipation Typ 1 9 W When capacitor is fully charged Buffer current Min 40 A Buffer current overload behavior Electronica...

Page 9: ...e is kept at this level Fixed mode is recommended in the following situations when power supplies other than bulletin 1606 XL S power supplies are used with back feeding loads when the buffer module i...

Page 10: ...Min 160 ms At 22 5V 40 A Min 320 ms At 22 5V 20 A Typ 250 ms At 22 5V 40 A Typ 500 ms At 22 5V 20 A Typ 62 s At 22 5V 0 1 A Figure 5 Buffer Time typ Figure 6 Buffer Time for Small Buffer Currents typ...

Page 11: ...er low ohmic Optocoupler low ohmic V Mains t V Buffer Capacitor t V out t Charging Mode LED t Buffer Mode Hold up Time Power Supply Standby Mode 10 Hz 1 25 Hz 8 Ready 7 Active 6 5 1V 3 mA 9 Inhibit Bu...

Page 12: ...icates the minimum operating hours service life This lifetime expectancy is determined by the lifetime expectancy of the built in electrolytic capacitors Lifetime expectancy is specified in operationa...

Page 13: ...nrush Limiter Buffer Capacitor Buffer Capacitor Discharger Status LED 7 Active 6 Ready Monitor Active Monitor 8 Ready 9 Inhibit Opto coupler Buffer Capacitor Shut Down Input Output Voltage Monitor Bac...

Page 14: ...2V ON Capacitors are fully charged Slow flashing 1 25 Hz Capacitors are getting charged Fast flashing 10 Hz Capacitors are getting discharged 4 Back up Threshold Jumper Option 1 Fixed mode Jumper in p...

Page 15: ...kV Criterion A Surge voltage on inhibit input active signal and ready signal EN 61000 4 5 Not applicable since the specified length of the signal wire is shorter than 30 m 98 ft Conducted disturbance...

Page 16: ...77 1 not conductive LABS compatibility The unit does not release any silicone or other LABS critical substances and is suitable for use in paint shops Attributes Values Notes Electrical protection Ele...

Page 17: ...wing isolation tests were performed Figure 12 Dielectric Strength Approvals Test or Setting Time A B C Type test 60 s 500V AC 500V AC 500V AC Factory test 5 s 500V AC 500V AC 500V AC Field test 5 s 50...

Page 18: ...epth to calculate the total required installation depth Weight 1040 g 2 3 lb DIN rail Use 35 mm 1 38 in DIN rails according to EN 60715 or EN 50022 with a height of 7 5 mm or 15 mm 0 30 in or 0 59 in...

Page 19: ...to mount the buffer module Wall Mounting Bracket 1606 XLC This bracket is used to mount the buffer module on a wall without using a DIN rail To mount a unit on a wall or a panel the two Zinc plated s...

Page 20: ...The two aluminum brackets and the black plastic slider of the unit have to be detached so that the steel brackets can be mounted For sideway DIN rail mounting the removed aluminum brackets and the bla...

Page 21: ...Module Back up Threshold Status Active Ready Inhibit 9 8 7 6 Power Supply DC 24V L N PE Output Input L N PE Inhibit Active Relay lamp or signal Ready Relay lamp or signal External Voltage Source Load...

Page 22: ...22 Rockwell Automation Publication 1606 RM105A EN P July 2020 Notes...

Page 23: ...nd dispose of equipment Industrial Components Preventive Maintenance Enclosures and Contact Ratings Specifications publication IC TD002 Provides a quick reference tool for Allen Bradley industrial aut...

Page 24: ...Access Knowledgebase articles rok auto knowledgebase Local Technical Support Phone Numbers Locate the telephone number for your country rok auto phonesupport Literature Library Find installation inst...

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