ALLEN & HEATH XONE:92 Service Manual Download Page 48

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ALLEN

HEATH

Xone:92 parts identification inc storm grey Issue 3 Page 3 of 9

X-fader & filters

Black knob
small
AI5386

DATA, MIDI
pot
AI8004

Black button
AI5325

Black knob
large
AI5387

Large switch cap
AJ4251

LFO DEPTH
pot
AI8003

RESONANCE
pot
AI8007

FREQ pot
AI8003

Xone x-fader
knob
AJ4251

Xfade curve
very small
black knob
AJ5558

X-fader
002-719

Fader plate
storm grey
AA7492

Summary of Contents for XONE:92

Page 1: ...SERVICE MANUAL Publication AP5296 ...

Page 2: ...oduct development Additional Resources Allen Heath web site www allen heath com Product information Technical downloads Distribution contacts Company contacts Technical support support allen heath com See web for local contact Xone 92 user guide AP5345 Operating instructions Performance specification User jumper link options Xone 92 Service Information Issue status xone92_ap5296_3 doc Print date 0...

Page 3: ...move the mains power cord before opening the equipment Ensure all power supply covers and safety shields are in place before applying power with the unit open for diagnostic fault finding Closing the unit Before finishing check the quality and accuracy of the service work carried out Remove any dirt or debris as this may cause equipment failure in the future Ensure all assemblies harnesses and con...

Page 4: ... Stereo Input PCB Assembly xone92_003 137_stereo_3 pdf Filter 1 2 PCB Assembly iss 2 xone92_003 138_143_filter_2 pdf Filter 1 2 PCB Assembly iss 3 xone92_003 138_143_filter_3 pdf Master PCB Assembly xone92_003 139_master_2 pdf Crossfader PCB Assembly xone92_003 140_xfade_2 pdf Slave PCB Assembly xone92_003 141_slave_2 pdf Connector PCB Assembly xone92_003 142_connector_1 pdf Linear Fader PCB Assem...

Page 5: ... the right to make changes in the interest of further product development Assembly Description From Serial Number Date Change Note Number 003 138 143 Filter 1 Filter 2 iss 1 PCB mod 11 03 04 984 003 138 143 003 141 Filter value change diode addition 060507 25 02 04 993 003 233 IEC Mains Filter with Nutserts 29 03 04 998 003 139 Master PCB output level change 063122 21 04 04 1018 003 141 Slave PCB ...

Page 6: ...t edge of the top panel until the two filter PCBs are clear of the chassis and then pull the top panel gently forward and up until access can be gained to unplug the power cable from the power supply located on the right hand side of the chassis Continue to lift the front edge of the top panel up until it is possible to unplug the two harnesses from the rear connector PCB Lift the top panel clear ...

Page 7: ...03 140 Slave PCB 003 141 Connector PCB 003 142 Filter 2 PCB 003 143 Linear Fader PCB 003 144 Rotary Fader PCB 003 145 Mains PSU PCB 003 233 Spare P G Crossfader Assy 002 719 XONE 92 Chassis assembly Front view AL3822 SHIELD PSU PCB 003 233 CONNECTOR PCB 003 142 AL3822 LINEAR FADER PCBs 003 144 XONE 92 Front Panel assembly Front view SLAVE PCB 003 141 AL5322 SLAVE PCB 003 141 AL3822 AL3817 STEREO I...

Page 8: ...LED AE3743 14MM 20KKx2 POT AI8007 14MM 20KBx2 C D POT AI8006 14MM 20KBx2 C D POT AI8006 14MM 20KBx2 C D POT AI8006 14MM 20KBx2 C D POT AI8006 8MM BLACK BUTTON AJ4251 LATCHING SWITCH AL0162 3MM RED LED AE5145 TOGGLE SWITCH AL5327 GREEN RED LED AE3743 SCREW M2x4 AB3818 SCREW M3x8 AB3820 KNOB BLACK FADER AJ4310 FADER 60MM 10KAx2 AI3661 8MM BLACK BUTTON AJ4251 4 POLE LATCHING SWITCH AL0333 SKIRTED BLA...

Page 9: ... DC CLEANFEED MIX LR MIX TAP X2 ON RESONANCE VCF to XFADER HPF BPF LPF FREQ ON MAX RES LIMIT DISABLE FILTER FILTER 1 LFO DEPTH TAP X2 ON RESONANCE VCF to XFADER HPF BPF LPF FREQ ON MAX RES LIMIT DISABLE FILTER FILTER 2 VCF LINK 2 1 Y XFADE CURVE FILTER 1 MIX FILTER 2 MIX LR MIX CLEANFEED MIX LR CF 4dBu BAL 2 2 OUT MIX 1 R L MIX 1 MIX 1 2dBu OUT R MIX 2 L BOOTH 2dBu OUT R BOOTH L MONO MUTE 10dBV MU...

Page 10: ...GE TITLE DRG No ISSUE SHEET OF ISSUE BY DATE FILE C4268_3 13 31 15 21 Sep 2004 ALLEN HEATH Tel Fax PRINTED A B C D E F G H a b c d e R1 47K R2 47K 1 2 3 4 5 CN1 SIL 5 M 90 DEG LCK 1 3 2 VR1A FADER ALPS 60MM 10KA X 2 S 4 6 5 VR1B FADER ALPS 60MM 10KA X 2 S 7 8 BRKT VR1C FADER ALPS 60MM 10KA X 2 S 29 11 01 ARJ AAT 3 002 684 iss 3 ...

Page 11: ...002 684 iss 3 ...

Page 12: ...0KB C31 1N0 0805 R19 8K2 1 5 6 7 U3B TL072D SMD R46 47K 1 C10 15P R45 47K 1 R37 100K R54 27K R53 27K C34 22N C35 22N 2 5 3 VR7B 20KB 2 5 3 VR5B 20KB 5 6 7 U4B TL072D SMD R48 47K 1 C11 15P R47 47K 1 R56 27K R55 27K C37 330N R59 3K3 1 R60 3K3 1 R62 1K8 C40 2N2 C41 2N2 5 6 7 U5B TL072D SMD R70 22K 1 C20 47 25 C21 47 25 C27 100N C28 100N R66 18K 1 R75 10K 1 R76 10K 1 C43 100P R25 100K 1 R74 10K 1 C22 ...

Page 13: ...003 136 iss 2 ...

Page 14: ...0_S R108 22K C68 4 7 20T_S D8 14 D9 15 GND 6 VREF1 2 VIN 3 VIN 4 OUT 5 VREF2 16 VCC 1 D1 7 D2 8 D3 9 D4 10 D5 11 D6 12 D7 13 U10 LB1409 SMD MTR_GND MTR_GND MTR_GND MTR_GND R111 680R R103 100K1 R104 100K1 C65 1 50_S 1 2 4 5 3 U8A 74HC4052D 11 12 14 15 13 U8B 74HC4052D C17 100N R39 15K R37 15K R40 15K R38 15K R42 15K R44 15K R43 15K R41 15K PRE_L PRE_R POST_EQ_R POST_EQ_L PRE_L PRE_R POST_EQ_R POST_...

Page 15: ...UX_1_L AUX_1_R 1 6 4 VR2A 20K 2 5 3 VR2B 20K 2 1 3 SW2A 5 4 6 SW2B POST_EQ_L POST_FADE_L_A POST_FADE_R_A POST_EQ_R AUX_2_L AUX_2_R R123 9K1 R124 9K1 R125 9K1 R126 9K1 C20 100N 5V R6 47K V 4 V 8 U2C TL072D SMD V 4 V 8 U3C TL072D SMD V 4 V 8 U1C TL072D SMD V 4 V 8 U7C TL072D SMD V 4 V 8 U4C TL072D SMD V 4 V 8 U5C TL072D SMD V 4 V 8 U6C TL072D SMD R128 10R PF R129 10R PF R127 10R PF R130 10R PF C33 1...

Page 16: ...003 137 iss 3 ...

Page 17: ...20KK 3 7 VREF_C R34 470R D6 LL4148 D5 LL4148 BP_DC HP_DC BP_DC HP_DC LOW PASS BAND PASS HIGH PASS FREQUENCY CONTROL 5 4 6 SW5B 2 1 3 SW5A 5 4 6 SW4B 2 1 3 SW4A FILTER_XFADER VA VA VA VA LFO ON LFO DEPTH CROSSFADER CONTROL TO FILTER LINK VCF 2 CONTROL TO 1 FILTER1_DC FILTER_DC_S FILTER1_DC FILTER 2 ONLY V 4 V 8 U2C TL072D SMD V 4 V 8 U3C TL072D SMD V 4 V 8 U4C TL072D SMD C26 100 25 C27 100 25 R72 1...

Page 18: ... 10K R14 10K R18 10K R19 10K R17 10K R20 10K R21 10K MIX_L MIX_R FILTER_L FILTER_R R61 47K 0805 R62 47K 0805 HP_DC_CNTRL BP_DC_CNTRL LP_DC_CNTRL HP_DC_CNTRL BP_DC_CNTRL LP_DC_CNTRL R6 10K Q6 MMBFJ111 Q5 MMBFJ111 Q7 MMBFJ111 Q8 MMBFJ111 Q12 MMBFJ111 Q13 MMBFJ111 Q11 MMBFJ111 Q14 MMBFJ111 Q10 MMBFJ111 Q9 MMBFJ111 Q3 BC848B Q4 BC856A 9 8 14 U7C LM2901 SMD 5 4 2 U7A LM2901 SMD R76 4K7 1 0805 R75 4K7 1...

Page 19: ...16 BC848B Q15 BC848B R108 220R R109 220R R93 10K 1 R94 1K0 1 R105 20K 1 R102 27K 1 C34 100N 3 2 1 U11A TL072D SMD VCF_MIDI R106 20K 1 R103 27K 1 C35 100N 5 6 7 U11B TL072D SMD MIDI_FILT1 R107 20K 1 C36 100N 3 2 1 U12A TL072D SMD FILTER_XFADER 5 6 7 U12B TL072D SMD TEMPO_MIDI R96 4K7 1 R97 4K7 1 R99 4K7 1 1 2 3 4 5 6 CN3 5 4 6 SW10B 2 1 3 SW10A R101 4K7 1 R92 470R LD15 GN LD16 GN R100 4K7 1 1 2 3 4...

Page 20: ...003 138 003 143 iss 2 ...

Page 21: ...R D6 LL4148 D5 LL4148 BP_DC HP_DC BP_DC HP_DC LOW PASS BAND PASS HIGH PASS FREQUENCY CONTROL 5 4 6 SW5B 2 1 3 SW5A 5 4 6 SW4B 2 1 3 SW4A FILTER_XFADER_2 VA VA VA VA LFO ON LFO DEPTH CROSSFADER CONTROL TO FILTER LINK VCF 2 CONTROL TO 1 FILTER1_DC FILTER_DC_S FILTER1_DC FILTER 2 ONLY V 4 V 8 U2C TL072D SMD V 4 V 8 U3C TL072D SMD V 4 V 8 U4C TL072D SMD C26 100 25 C27 100 25 R72 10R PF RAD R71 10R PF ...

Page 22: ... 10K R18 10K R19 10K R17 10K R20 10K R21 10K MIX_L MIX_R FILTER_L FILTER_R R61 47K 0805 R62 47K 0805 HP_DC_CNTRL BP_DC_CNTRL LP_DC_CNTRL HP_DC_CNTRL BP_DC_CNTRL LP_DC_CNTRL R6 10K Q6 MMBFJ111 Q5 MMBFJ111 Q7 MMBFJ111 Q8 MMBFJ111 Q12 MMBFJ111 Q13 MMBFJ111 Q11 MMBFJ111 Q14 MMBFJ111 Q10 MMBFJ111 Q9 MMBFJ111 Q3 BC848B Q4 BC856A 9 8 14 U7C LM2901 SMD 5 4 2 U7A LM2901 SMD R76 4K7 1 0805 R75 4K7 1 0805 R7...

Page 23: ...R106 20K 1 R103 27K 1 C35 100N 5 6 7 U11B TL072D SMD MIDI_FILT1 R107 20K 1 C36 100N 3 2 1 U12A TL072D SMD FILTER_XFADER 5 6 7 U12B TL072D SMD TEMPO_MIDI R96 4K7 1 R97 4K7 1 R99 4K7 1 1 2 3 4 5 6 CN3 5 4 6 SW10B 2 1 3 SW10A R101 4K7 1 R92 470R LD15 GN LD16 GN R100 4K7 1 1 2 3 4 5 6 7 8 CN4 SW DIP4 R98 4K7 1 1 3 2 VR4A POT11 20KB C D P4 P3 V 4 V 8 U11C TL072D SMD V 4 V 8 U12C TL072D SMD VA VA C38 10...

Page 24: ...003 138 003 143 iss 3 ...

Page 25: ...X_LEFT BOOTH_LEFT BOOTH_RIGHT MIX2_L_OUT MIX2_R_OUT 3 2 1 U5A TL072D C26 100P_S C29 100P_S C28 100P_S C27 100P_S 5 6 7 U5B TL072D R33 10K 1 R36 10K 1 R34 10K 1 R35 10K 1 R49 2K2 1 R50 2K2 1 R45 47R R46 47R 3 2 1 U6A TL072D C32 100P_S C35 100P_S C34 100P_S C33 100P_S 5 6 7 U6B TL072D R37 10K 1 R40 10K 1 R38 10K 1 R39 10K 1 R51 2K2 1 R52 2K2 1 R47 47R R48 47R MIX1L_OUT_ MIX1L_OUT_ MIX1R_OUT_ MIX1R_O...

Page 26: ...2R0 C8 100N D2 LL4148 D1 LL4148 2 5 3 VR4B 20KK 7 6 8 9 U12B LA6515 2 1 3 SW4A R83 10R R85 2R0 C9 100N D3 LL4148 D4 LL4148 T R CN2 T R CN1 R127 22R R126 22R R125 22R R124 22R HEADPHONE_GND HEADPHONE_GND METER_R METER_L 20 20 1 1 19 19 2 2 18 18 3 3 17 17 4 4 16 16 5 5 15 15 6 6 14 14 7 7 13 13 8 8 12 12 9 9 11 11 10 10 CN5 METER_R_LMT GND_MTR C51 47 25 R54 2K2 1 R53 2K2 1 5 6 7 U10B TL072D SMD C23...

Page 27: ...003 139 iss 2 ...

Page 28: ... SLAVE PCB 3 7 VREF_C 3 2 1 U14A TLC072D R94 100K 1 R65 10K 1 R92 4K7 1 1 6 4 VR1A 20KK R96 330R 1 D9 LL4148 3 7 VREF_C 5 6 7 U14B TLC072D R95 100K 1 R66 10K 1 R93 4K7 1 2 5 3 VR1B 20KK R97 330R 1 D10 LL4148 3 7 VREF_C Y_DC_C X_DC_C LD1 GN LD2 GN LD3 GN LD4 GN R98 5K6 R99 5K6 R100 5K6 R101 5K6 V 4 V 8 U14C TLC072D SMD R89 10R PF RAD R90 10R PF RAD 15V_C 15V_C VC VC 0 7V 3 7 VREF_C CROSSFADER CROSS...

Page 29: ...003 140 iss 2 ...

Page 30: ...3 5V 5V CUE_NO XFD_SND_3 X_DC Y_DC 1 1 2 2 3 3 4 4 16 16 5 5 15 15 6 6 14 14 7 7 13 13 8 8 12 12 9 9 11 11 10 10 CN5 PRE_L_4 PRE_R_4 PST_L_4 PST_R_4 NC_4 5V 5V CUE_NO XFD_SND_4 X_DC Y_DC 3 2 1 U7A TL072D SMD R46 10K1 R49 10K1 R47 10K1 C22 100N 5 6 7 U7B TL072D SMD R58 10K1 R50 10K1 R48 10K1 C23 100N R9 470R R11 470R XFD_SND_1 WIPER 1 WIPER 2 CH_1_VCA CH_2_VCA 3 7 VREF 3 7 VREF 3 2 1 U5A TL072D SMD...

Page 31: ...SLCT 1 1 2 2 3 3 4 4 16 16 5 5 15 15 6 6 14 14 7 7 13 13 8 8 12 12 9 9 11 11 10 10 CN14 MIX_L MIX_R 5V FILT_2_L 15V 15V FILT_2_R 5V 1 1 2 2 3 3 4 4 16 16 5 5 15 15 6 6 14 14 7 7 13 13 8 8 12 12 9 9 11 11 10 10 CN12 MIX_L MIX_R FILT_1_L 5V 15V 15V 5V FILT_1_R 1 1 2 2 3 3 4 4 16 16 5 5 15 15 6 6 14 14 7 7 13 13 8 8 12 12 9 9 11 11 10 10 CN10 MIC RTN 1 MIC RTN 2 MASTER FILTER 1 FILTER 2 STEREO 1 STER...

Page 32: ...003 141 iss 2 ...

Page 33: ...T_R TO MASTER PCB 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 CN15 MIC1_ MIC1_ LINE1_L LINE1_R TO MIC RETURN DISTRIBUTION CARD MIC2_ MIC2_ LINE2_L LINE2_R T R CN12 JACK V5M T R CN2 JACK V3M LINE2_L LINE2_R MIC1_ MIC1_ MIC2_ MIC2_ R1 47R R2 47R R9 47R R10 47R BOOTH_LEFT BOOTH_RIGHT T R CN4 JACK V3M T R CN8 JACK V3M R3 47R R4 47R R11 47R R12 47R MIX2_L_OUT MIX2_R_OUT T R CN5 JACK V3M T R CN9 JACK V3M ...

Page 34: ...003 142 iss 1 ...

Page 35: ... 1 XONE 92 LINEAR FADER PCB C5610 1 1 PAGE TITLE DRG No ISSUE SHEET OF ISSUE BY DATE FILE AG5610 LINEAR FADER ISSUE 1 Sch 11 24 23 21 Sep 2004 A3 ALLEN HEATH Tel Fax PRINTED A B C D E F G H a b c d e 1 3 2 VR1A FADER ALPHA 60MM AI5326 1 2 3 4 CN1 SIL 4 M 90 DEG LCK 1 ARJ 07 11 03 003 144 iss 1 ...

Page 36: ...003 144 iss 1 ...

Page 37: ...ADER OPTION C5611 1 1 PAGE TITLE DRG No ISSUE SHEET OF ISSUE BY DATE FILE AG5611 ISSUE 2 Sch 11 12 39 21 Sep 2004 A3 ALLEN HEATH Tel Fax PRINTED A B C D E F G H a b c d e 1 2 3 4 CN1 SIL 4 M 90 DEG LCK 4 6 5 VR1B 1 3 2 VR1A POT18 20KB X2 R1 2K7 1 ARJ 07 11 03 AI1 HOLE AI AI2 HOLE AI 2 ARJ 30 04 04 003 145 iss 2 ...

Page 38: ...003 145 iss 2 ...

Page 39: ...75V L_GND P1 PIN 1 2 3 5 8 9 10 11 12 7 PRIMARY BIAS TX1 XFRMR E 30 15 7A WIZ L2 4 7uH 15VP 15VP TO PSU 10VM_PSU R105 6K8 1 0805 R104 100K 1 R103 1K0 1 C59 150P C46 100N ISEN 3 VFB 2 COMP 1 OUT 6 VREF 8 RT CT 4 VCC 7 GND 5 U17 UC3842D1 Q7 STB4NC80ZT4 C65 470 25 LESR C67 470 25 LESR C64 470 25 LESR C66 470 25 LESR D12 BYG80G D14 BYG80G D11 BYG80G L3 4 7uH L5 4 7uH L4 4 7uH L6 4 7uH D13 BYG80G C61 1...

Page 40: ...003 233 iss 2 ...

Page 41: ...s 2 Date March 11th 2004 Reason EMC emission reduction Details of change Assy 003 138 003 143 PCB AG5300 issue 2 See below This modification was carried out on issue 2 PCBs from March 11th 2004 until the introduction of the issue 3 PCBs Cut track here Short pin 11 to ground plane ECN 984 ...

Page 42: ...der with filters to crossfader selected crossfader response on max and resonance on max Details of change On filter 1 and 2 AG5300 issue 1 resistor R55 needs to change from 27K to 39K On the slave card AG5303 a diode AE3914 needs to be soldered from pin 12 to ground on both connectors CN10 and CN12 This change was applied to issue 1 PCBs from serial no 060507 until the introduction of the issue 2 ...

Page 43: ...4 Reason To improve assembly of IEC to Chassis Details of change The IEC Mains Filter AL3458 now has nutserts eliminating the need to fit two nyloc nuts AB0102 and two screws AB0078 The new screws required are AB5564 x 2 under head pips This change was applied to issue 1 PCBs onwards from March 2004 ECN 998 ...

Page 44: ...SISTOR VALUE CHANGES Assy 003 139 PCB AG5301 iss 1 Change R25 to R32 inclusive from AC5017 8K2 to AC3062 4K7 R19 R20 from AC5036 10K to AC5628 30K R22 R24 from AC4754 6K8 to AC5038 4K7 Melf R70 R71 from AC3039 8K2 to AC5108 2K7 These resistor values were fitted on issue 1 PCBs from serial no 063122 until the introduction of the issue 2 PCBs ECN 1018 ...

Page 45: ... 2004 Reason Easier to select multiple channel cues Details of change CAPACITOR VALUE CHANGE Assy 003 141 PCB AG5303 iss 1 Change capacitor C17 from 1 63 AF0210 to 10 50 AF0214 This capacitor was fitted to issue 1 PCBs from serial no 063515 until the introduction of the issue 2 PCBs ECN 1020 ...

Page 46: ...tor in your territory A list of international distributors can be viewed at http www allen heath com UK distributors asp UK parts must be ordered through an appointed A H dealer or service centre A list of UK service centres can be viewed at http www allen heath com UK service_centres asp ALLEN HEATH Parts identification sheet Xone 92 ...

Page 47: ...GREY Screw AB3819 fader x fader SILVER Screw AB0070 fader x fader STORM GREY POTS FADERS KNOBS MIC RTN channel Knob small black AJ5386 Large switch cap AJ4251 Small switch cap AJ5388 MIC RTN fader knob AJ4310 Aux pot AI8007 Level pot AI8007 EQ HI MID1 MID2 LO AI8006 Fader screw AJ4251 MIC RTN fader 002 684 Front panel Silver AA5319 Storm grey AA7581 AB3329 ...

Page 48: ...lters Black knob small AI5386 DATA MIDI pot AI8004 Black button AI5325 Black knob large AI5387 Large switch cap AJ4251 LFO DEPTH pot AI8003 RESONANCE pot AI8007 FREQ pot AI8003 Xone x fader knob AJ4251 Xfade curve very small black knob AJ5558 X fader 002 719 Fader plate storm grey AA7492 ...

Page 49: ...ssue 3 Page 4 of 9 Stereo channel Black knob small AI5386 Black knob large AI5387 Large switch cap AJ4251 Small switch cap AJ5388 Line fader 003 144 Xone fader knob AJ5320 1 2 X Y Toggle switch AI5328 EQ HI MID1 MID2 LO AI5317 Aux pot AI8007 Level pot AI8006 ...

Page 50: ...rm grey Issue 3 Page 5 of 9 Monitor section Black knob small AI5386 Large switch cap AJ4251 Small switch cap AJ5388 MIX 1 2 AI8007 Booth pot AI8007 CUE ADD MIX AI8003 Headphone level AI8007 Large headphone socket AL0328 Small headphone socket AL5323 ...

Page 51: ...m grey Issue 3 Page 6 of 9 XLR male AL2411 Fuse holder AL3178 Fuse AL3534 Switch AL3338 Button AJ2887 XLR female AL2410 RCA phono AL3753 RCA Phono AL4977 Jack AL3410 MIDI AL3962 Ground post AL8106 AC inlet AL3458 Jack AL3407 Phono shorting plug AL4396 ...

Page 52: ...ALLEN HEATH Xone 92 parts identification inc storm grey Issue 3 Page 7 of 9 INTERIOR PARTS Stereo fader 002 684 Linear fader 003 144 Rotary fader 003 145 92R Mic Stereo Return 003 136 Stereo 003 137 ...

Page 53: ...ALLEN HEATH Xone 92 parts identification inc storm grey Issue 3 Page 8 of 9 Filter 003 138 Master 003 139 Meter snap off Xfade 003 140 ...

Page 54: ...ALLEN HEATH Xone 92 parts identification inc storm grey Issue 3 Page 9 of 9 Slave 003 141 Connector 003 142 ...

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