4
WZ
3
1442
SYS-LINK Option Fitting Instructions AP5737
Step 7:
Plug in the IDC harnesses
Taking the six-connector end of harness AL5731,
Plug each connector, starting with the last, into
the RIGHT (CN2), LEFT (CN3), GROUP 4, 3, 2
and 1 (CN6) cards respectively.
Plug harness AL5732 into CN7 on the Left card.
Run both harnesses back through the console,
passing the unc onnected ends through the
second opening of the chassis connector.
Run both harnesses along and over the
connector card as shown above.
Plug harness AL5732 into the left connector on
the SYS-LINK card (marked CN3 – SYS IN). Plug
harness AL5731 into the right connector on the
SYS-LINK card (marked CN4 – SYS OUT).
Loosely cable tie both harnesses at points 2 and
3 as shown above.
Step 8:
Refit the clamp bracket
The clamp bracket securing nuts should
be tightened just enough to prevent excessive
movement of the IDC harnesses. Do not
overtighten as this may cause damage to the
harnesses.
Refit the clamp bracket using the five M3 nuts.
The positions of the IDC harnesses may need
adjusting to allow enough slack on either side
when the clamp is tightened.
Step 9:
Refit the connector panel
Check your work carefully and ensure that there
is no dirt or debris inside the connector pod.
Ensure that all IDC harnesses are correctly
inserted and positioned.
Carefully refit the connector panel to the console.
Replace the ten M3x6 Torx screws - six at the
rear of the connector panel and two at each side.
Step 10:
Refit the base
Check your work and that all harnesses are
correctly inserted and positioned, then carefully
replace the base panel and refit the four
underside base M3x6 Torx screws. Rotate the
connector pod and refit the three rear base fixing
screws. Rotate the pod again and secure it in
place with the two M4x8 flange Pozi screws.
Refit the side trims if required using the four
M4x10 Pozi screws.
Step 11:
Test
With all panels refitted, connect to the mains
supply. Power on and check for correct
operation
REFIT WITH 5x M3 NUTS - DO NOT OVERTIGHTEN
P2
P1
1
3
AL5731
AL5732
2
AL5732
AL5731
CN2
CN3
CN6
CN6
CN6
CN6
CN7
CONNECTOR
CARD
CN3
CN
4
SYS-IN
SYS-OUT
RUN IDC HARNESSES
THROUGH THIS OPENING
