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Table of Contents

Topic

Page

Safety Guidelines-Definitions   

 

 

 

 

 

4

Hazard Warnings 

 

 

 

 

 

 

 

5

Air Compressor                                                          

 

 

 

15

Precautions 

 

 

 

 

 

 

 

 

15

Basic Air Compressor Components 

 

 

 

 

 

16

Assembling the Air Compressor  

 

 

 

 

 

16

Compressor Controls   

 

 

 

 

 

 

18

Electrical Power Requirements   

 

 

 

 

 

19

Breaking In The Pump   

 

 

 

 

 

 

21

Operating Instructions   

 

 

 

 

 

 

21

Maintenance   

 

 

 

 

 

 

 

23

Storage  

 

 

 

 

 

 

 

 

24

Service  

 

 

 

 

 

 

 

 

24

Troubleshooting 

 

 

 

 

 

 

 

25

Glossary Terms  

 

 

 

 

 

 

 

29

Limited Warranty 

 

 

 

 

 

 

 

31

2

Air Compressor

Summary of Contents for APC4006

Page 1: ...3 5HP PEAK 5 GALLON TWIN TANK AIR COMPRESSOR TM APC4006 Owner s Manual READ AND SAVE THESE INSTRUCTIONS www allpoweramerica com...

Page 2: ...recautions 15 Basic Air Compressor Components 16 Assembling the Air Compressor 16 Compressor Controls 18 Electrical Power Requirements 19 Breaking In The Pump 21 Operating Instructions 21 Maintenance...

Page 3: ...cting and using compressor thoroughly inspect each air tool for damage Check entire tool assembly for any signs of damage or corrosion Check all assembly screws bolts and nuts and fasteners confirm th...

Page 4: ...AND PROPERTY DAMAGE READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT WHEN USING AIR TOOLS BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FLLOWED TO REDUCE THE RISK O...

Page 5: ...tank Drain the condensed water from the tank after each use to reduce rusting If a leak is detected in the tank replace the tank immediately Do not weld drill or modify the air tank of this compresso...

Page 6: ...the stream can cause injury Tool attachments can be become loose or break and fly apart propelling particles at the operator and others in the work area How to prevent it Always wear ANSI approved Z8...

Page 7: ...ools or accessories could cause an explosion resulting in serious injury How to prevent it Never operate tools near flammable substances such as gasoline cleaning solvents etc Work in a clean well ven...

Page 8: ...d cut off tools generate dust and abrasive materials which can be harmful to human lungs and respiratory system Some materials such as adhesives and tar contain chemicals whose vapors could cause resp...

Page 9: ...ed by accident during maintenance or tool changes Air tools can cause the work piece to move upon contact leading to injury Loss of control of the tool can lead to injury to self or others Poor qualit...

Page 10: ...use inflator nozzles for duster applications Remove air hose to lubricate or add grinding attachments sanding discs drills etc to the tool Never carry the tool by the hose Avoid unintentional startin...

Page 11: ...specific tools Maintain the tool with care Keep a cutting tool sharp and clean A properly maintained tool with sharp cutting edges reduces the risk of binding and is easier to control Check for misali...

Page 12: ...coning in contact with hidden electrical wiring could cause electrocution or death How to prevent it Never attach electrical wiring with energized tools Avoid body contact with grounded surfaces such...

Page 13: ...n become entangled in hair clothing jewelry and other loose objects resulting in injury How to prevent it Never wear loose fitting clothes or apparel that contains loose straps or ties etc which could...

Page 14: ...e capable of causing serious injury The pump and manifold generate high temperatures How to prevent it Keep the working part of the tool away from hands and body Do not touch the pump manifold or tran...

Page 15: ...15 Owner s Manual 125 86 3 5 5 120 13 5 1 APC4006 55dB...

Page 16: ...16 Owner s Manual Air Compressor Owners manual...

Page 17: ...ompressor must be at least 12 inches 31 cm from any wall or obstruction in a clean dry ventilated area to ensure sufficient air flow and cooling c In cold climates store portable compressors in a heat...

Page 18: ...alve will pop open automatically to prevent over pressurization To operate manually pull the ring on the valve to relieve air pressure in the tank Tank Pressure Gauge This gauge measures the pressure...

Page 19: ...es are on the same circuit the compressor may fail to start Low voltage or an overloaded circuit can result in sluggish starting that causes the motor overload protection system circuit breaker to tri...

Page 20: ...CAL POWER REQUIREMENTS cont d This product is for use on a nominal 110 volt circuit An outlet having the same configuration as the plug No adapter should be with this product Do not alter the plug to...

Page 21: ...h to the OFF position 6 Close the petcock Turn in the clockwise direction 7 Turn the power switch to the ON position The compressor will start and fill the tank to the kick out pressure and stop Note...

Page 22: ...URE DO NOT EXCEED OPERATING PRESSURE OF THE TOOL OR ACCESSORY BEING USED 5 Adjust the regulator to the working pressure of the tool never exceed 90 PSI Shut down 1 Turn the power switch to the OFF pos...

Page 23: ...sent in the pump upon receipt of the air compressor DO NOT ATTEMPT TO OPERATE THIS AIR COMPRESSOR WITHOUT FIRST ADDING OIL TO THE CRANKCASE Serious damage can result from even limited operation unless...

Page 24: ...bstantially reduce the performance of your air compressor If you suspect a leak spray a small amount of soapy water with spray bottle If bubbles appear repair or replace the faulty component Do not ov...

Page 25: ...not large enough for job Check air requirement of accessory If it is higher than CFM and pressure by compressor you need a larger compressor Most accessories are rated at 25 of actual CFM while runnin...

Page 26: ...ome applications Compressor not large enough If pressure drops too low adjust regulator while accessory is used Check air requirement of accessory it may be higher than CFM pressure supplied by compre...

Page 27: ...dequate power Defective pressure switch bleeder valve Replace pressure switch bleeder valve Pressure relief valve opens Tank pressure exceeded normal operating pressure Replace pressure switch Pressur...

Page 28: ...ns from circuit Operate compressor on a dedicated circuit Check valve stuck open Remove and clean or replace Pressure bleeder valve on pressure switch has not unloaded head pressure Bleed line by movi...

Page 29: ...a certain level Well ventilated A means of providing fresh air in exchange for dangerous exhaust or vapors ASME American Society of Mechanical Engineers Indicates that the components are manufactured...

Page 30: ...30 Owner s Manual Compressor Parts...

Page 31: ...l Power America with regard to this limited warranty shall be final This warranty gives you specific legal rights and you may also have other rights which vary from state to state RESPONSIBILITY OF OR...

Page 32: ...on and start up costs Expendable parts or accessories supplied with the product which are expected to become inoperative or unusable after a reasonable period of use Merchandise sold by All Power Amer...

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