manualshive.com logo in svg

ALL POWER AMERICA APG3002, Owner'S Manual

Share
Download
ALL POWER AMERICA APG3002 Owner'S Manual Download Page 21

3.5KW Generator

21

Engine Parts Listing (cont’d)

#

Item

Qty.

#

Item

Qty.

59

Plug M10x15

2

71

Camshaft Assy.

1

60

Plug Washer

2

72

Locating Pin

4

61

Oil Alert

1

73

Oil Seal

2

62

Bolt (M6)

2

74

Connecting Rod
Bolt

2

63

Crankshaft

1

75

Connecting Rod
Cap

1

64

Crankshaft Gear

1

76

Connecting Rod

1

65

Oil Dipstick

2

77

Piston

1

66

Oil Dipstick Seal
Ring

2

78

Compression
Ring I

1

67

Gear Casing

1

79

Compression
Ring II

1

68

Bolt (M8x35)

6

80

Oil Scraper Ring

1

69

Gear Case
Packing

2

81

Piston

P

in

1

70

Bearing

2

82

Piston Pin Circlip

2

Summary of Contents for APG3002

Page 1: ... ÛN8KKÛ E I8KFI N K ÛDF9 C KPÛB K 70 8G Fof j kÛDYfmYd ...

Page 2: ...EOH RI RQWHQWV 7RSLF 3DJH 6DIHW XLGHOLQHV HILQLWLRQV HQHUDO 3UHFDXWLRQV VVHPEO 6SHFLILFDWLRQV HQHUDO 3DUWV LVWLQJ QJLQH 3DUWV LVWLQJ QVWDOODWLRQ 2SHUDWLRQ QVSHFWLRQ OHDQLQJ DQG 0DLQWHQDQFH RPSOLDQFH LPLWHG DUUDQW ...

Page 3: ...SONAL INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED CAUTION CAUTIONS INDICATE A POSSIBILITY OF EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT FOLLOWED Note Notes give helpful information WARNING IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT WHEN USING AIR TOOL...

Page 4: ...mediately Dispose of fluids and cleaning materials as per any local state or federal codes and regulations Store oily rags in a covered metal container Never store fuel or other flammable materials near the generator WARNING THE EXHAUST CONTAINS POISONOUS CARBON MONOXIDE GAS THAT CAN CAUSE LOSS OF CONSCIOUSNESS AND MAY LEAD TO DEATH WARNING GASOLINE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE UNDER CE...

Page 5: ...E AND EXHAUST SYSTEM PARTS BECOME VERY HOT AND REMAIN HOT FOR SOME TIME AFTER THE ENGINE IS RUN WEAR INSULATED GLOVES OR WAIT UNTIL THE ENGINE AND EXHAUST SYSTEM HAVE COOLED BEFORE HANDLING THESE PARTS CAUTION ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT NIKOTA USA IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT ...

Page 6: ...body is grounded Do not expose generator to rain or wet conditions Water entering a generator will increase the risk of electric shock Do not abuse the power cord Keep power cords away from heat oil sharp edges or moving parts Replace damaged power cords immediately Damaged power cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A ...

Page 7: ...ear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Make sure the power switch is in its OFF position and disconnect the spark plug wWire when not in use Remove adjusting keys or wrenches before turning the generator on A wrench or a key that is left atta...

Page 8: ...DFFLGHQWV DUH FDXVHG E SRRUO PDLQWDLQHG JHQHUDWRUV 8VH RQO DFFHVVRULHV WKDW DUH UHFRPPHQGHG E WKH PDQXIDFWXUHU IRU RXU PRGHO FFHVVRULHV WKDW PD EH VXLWDEOH IRU RQH JHQHUDWRU PD EHFRPH KD DUGRXV ZKHQ XVHG RQ DQRWKHU JHQHUDWRU 6HUYLFLQJ 0DLQWDLQ ODEHOV DQG QDPH SODWHV RQ WKH JHQHUDWRU DQG HQJLQH 7KHVH FDUU LPSRUWDQW LQIRUPDWLRQ I XQUHDGDEOH RU PLVVLQJ FRQWDFW 32 5 0 5 LPPHGLDWHO IRU D UHSODFHPHQW HQ...

Page 9: ...des If the generator is installed outdoors it must be weatherproofed and should be soundproofed It should not be run outdoors without protection to the generator and wiring conduit The generator s weight is very heavy Two or more people should assist when moving or lifting this product without using the wheels Never lift the Generator using the engine or alternator lifting lugs Connect lifting equ...

Page 10: ...e Generator is running do not attempt to reach around the safety guard for maintenance or any other reason Keep hands arms long hair loose clothing and jewelry away from moving parts Be aware that when engine parts are moving fast they cannot be seen clearly Keep access doors on enclosures closed and locked when access is not required When working on or around the generator always wear protective ...

Page 11: ...d length according to the following table NameplateAmps Cord Lengths full load 0 50 50 100 100 150 150 200 0 5 16 16 12 12 5 1 8 16 14 10 8 1 12 14 12 12 1 15 12 10 15 20 10 10 Assembly Wheel and Handle Assembly Confirm that the following sub assembly components are included z 2 Heavy Duty Wheels z 6 V Leg Mounting Bolts Nuts M6 z 1 Handle z 1 Handle Rubber Mount z 2 V Leg Cushions z 2 spring wash...

Page 12: ...bly Perform the following tasks to install the handle onto the generator frame s see Fig 1 1 Insert mounting bolt M8 completely through handle and bracket 2 Install a mounting nut onto bolt and tighten making sure handle can swivel V Leg Support Assembly Perform the following tasks to install the V leg support bracket s see Fig 4 1 Place V leg support with mounting holes aligned with the mounting ...

Page 13: ...le 1Handle Mounting Bolt Nut M8 Fig2 sub assembly components 2 Wheel Axles 2 spring washer ï16 Fig4 sub assembly components 2 Support V Legs 4 V Leg Mounting Bolts Nuts M6 Fig3 sub assembly components 2 Heavy Duty Wheels 2 Wheel Axle Mounting Nuts M16 ...

Page 14: ...UNDED NE 6 TWIST AND LOCK SPRING GROUNDED ELECTRICAL URRENT OUTPUT 6 ASOLINE ENGINE ORSEPOWER 0 4YPE CYCLE 6 AIR COOLED RECOIL START ISPLACEMENT CC IL CAPACITY QUART LITER 0 APPROVED YES UEL 4YPE UNLEADED GASOLINE APACITY GALLONS LITERS 2UNNING TIME HOUR FULL LOAD APPROX UEL GAUGE INCLUDED 7EIGHT PPROXIMATE WEIGHT LBS ...

Page 15: ...General Parts Listing Fig A This list is provided for reference purposes only All repairs and part replacement should be performed by a qualified technician Some parts may not be available as single replacements 15 50 ...

Page 16: ...120 240V Outlet 1 24 ConnectionBoard 1 7 V leg support 2 25 Nut M5 4 8 V leg cushion 2 26 Stator 1 9 Wheel Axle 2 27 Rotor 1 10 Locknut 4 28 Cooling Fan 1 11 Shock Absorber 4 29 Insulation Board 1 12 Shock Absorber 4 30 Fuel Tank 1 Foot 13 Lock Washer Nut 4 31 Fuel Filter 1 14 Stator Cover 1 32 Seal Ring 1 15 Alternator Back 1 33 Fuel Tank cap 1 Cover 16 Capacitor 1 34 Fuel Gauge 1 17 Bolt M5x16 4...

Page 17: ...t d Item Qty Item Qty 37 Spacer 4 44 120V outlet 1 38 Rub Washer 4 45 Indicator 1 39 Bushing 4 46 Grounding bolt 1 40 Fuel Valve 1 47 Wheel 2 41 Frame 1 48 Handle grip 1 42 Contol board 1 49 Rubber mount 1 43 Engine 1 50 Voltage selector 1 17 ...

Page 18: ...Engine Parts Listing Fig B This list is provided for reference purposes only All repairs and part replacement should be performed by a qualified technician Some parts may not be available as individual replacements 18 ...

Page 19: ...ead Cover 1 17 Air Cleaner 1 5 Lock Nut 2 18 Air Cleaner Cover 1 6 Adjusting Screw 2 19 Air Cleaner Element 1 7 Rocker Arm 3 20 Bolt M6 Separator 4 8 Rocker Arm Bolt 2 21 Choke Lever 1 9 Valve Push Rod Guiding Board 1 22 Carburetor Packing 1 10 Valve Push Rod 2 23 Stud Bolt M6 109 2 11 Cylinder Head 1 24 Intake Valve 1 12 Carburetor Shield 1 25 Exhaust Valve 1 13 Carburetor Packing 1 26 Cylinder H...

Page 20: ...het 2 32 Valve Stem Protector 2 47 Friction Plate Screw 1 33 Cylinder Head Cover Packing 1 48 Cover 1 34 Governor Spring 1 49 Starter Pulley 1 35 Bolt 1 50 Cooling Fan 1 36 High Tension Line 1 51 Flywheel Magneto 1 37 Ignition Coil 1 52 Cylinder Block 1 38 Nut Special 14mm 1 53 Speed Control Lever 1 39 Starter Ratchet Spring 2 54 Governor Arm 1 40 Start Rope 1 55 Governor Spring 1 41 Start Handle ...

Page 21: ...al 2 62 Bolt M6 2 74 Connecting Rod Bolt 2 63 Crankshaft 1 75 Connecting Rod Cap 1 64 Crankshaft Gear 1 76 Connecting Rod 1 65 Oil Dipstick 2 77 Piston 1 66 Oil Dipstick Seal Ring 2 78 Compression Ring I 1 67 Gear Casing 1 79 Compression Ring II 1 68 Bolt M8x35 6 80 Oil Scraper Ring 1 69 Gear Case Packing 2 81 Piston P in 1 70 Bearing 2 82 Piston Pin Circlip 2 ...

Page 22: ...211 7 2 67 1 6 72 7 5 0 2 7 1 5 725 HQHUDO RFDWLRQ 0DNH VXUH WR ORFDWH DQG LQVWDOO WKH JHQHUDWRU RXWGRRUV ZKHUH FRROLQJ DLU LV UHDGLO DYDLODEOH QVWDOO WKH JHQHUDWRU VR WKDW WKH DLU LQOHWV DQG RXWOHWV DUH QRW EORFNHG E REVWUXFWLRQV VXFK DV EXVKHV WUHHV RU VQRZ GULIWV RFDWLQJ LW LQ WKH SDWK RI KHDY ZLQGV RU VQRZGULIWV PD UHTXLUH WKH SODFHPHQW RI D EDUULHU IRU SURWHFWLRQ Q QRUPDO ZHDWKHU FRQGLWLRQV W...

Page 23: ...Attach the frame to the concrete slab using 3 8 diameter expansion anchor bolts not supplied Grounding Connect a 6 AWG grounding wire not included from the ground connector 8 on the generator to a grounding rod not included that has been driven at least 24 inches deep into the earth The grounding rod must be an earth driven copper or brass rod electrode which can adequately ground the generator No...

Page 24: ...RKED LINE ON THE DIPSTICK THEN SCREW THE DIPSTICK BACK INTO THE OIL FILL HOLE Before Starting the Generator 1 Check that the engine power switch is in its OFF position see diagram on next page FUEL TANK CAP 2 Before the first use remove the fuel tank cap and fill the fuel tank with unleaded gasoline When fueling be sure tha the fuel strainer is in place Replace the fuel tank cap FUEL STRAINER Ther...

Page 25: ...WDWXV ZLWKRXW YROWDJH RXWSXW 5HPRYH HTXLSPHQW SUHVV WKH EXWWRQ WKH JHQHUDWRU ZLOO UHEXLOG YROWDJH WR RXWSXW 9 3OXJ 8VHG IRU 9 EDWWHU UHFKDUJLQJ RQO 9 9 RFNLQJ 3OXJ 8VH XQGHU 9 RU 9 ZLWK IXOO SRZHU RXWSXW 9 XSOH 3OXJ 8VH XQGHU 9 RU 9 ZLWK IXOO SRZHU RXWSXW LUFOH UHDNHU 5HVHW KHQ WKH JHQHUDWRU RYHUORDGV WKH JHQHUDWRU LV HTXLSHG ZLWK D FLUFXLW EUHDNHU 5HPRYH DQ HTXLSPHQW FRQQHFWHG WR JHQHUDWRU WKHQ S...

Page 26: ...QJLQH SRZHU VZLWFK WR LWV 21µ SRVLWLRQ ROG WKH VWDUW KDQGOH LJ ORRVHO DQG SXOO LW VORZO VHYHUDO WLPH WR DOORZ WKH JDVROLQH WR IORZ LQWR WKH QJLQH V FDUEXUHWRU 7KHQ KROG WKH VWDUW KDQGOH ILUPO DQG SXOO WKH URSH KDUG DQG IDVW 3XOO WKH URSH DOO RI WKH ZD RXW XVLQJ WZR KDQGV LI QHFHVVDU I QHFHVVDU SXOO WKH URSH VHYHUDO WLPHV XQWLO WKH HQJLQH VWDUWV OORZ WKH HQJLQH WR UXQ IRU VHYHUDO VHFRQGV 7KHQ RSHQ ...

Page 27: ...6KRXOG DQ RYHUORDG RFFXU WKH 95 ZLOO VKXW RII RXWOHW FDXVLQJ WKH HQHUDWRU WR DXWRPDWLFDOO VKXW GRZQ Q WKLV FDVH UHIHU WR 6WHS DERYH LQ WKLV VHFWLRQ 7KHQ UHVHW WKH FLUFXLWU V VWHP E SUHVVLQJ WKH 92 7 21 EXWWRQ 5HVWDUW WKH HQHUDWRU DQG FRQWLQXH SRZHULQJ WKH UHPDLQLQJ WRROV DQG HTXLSPHQW KHQ ILQLVKHG XVLQJ WKH JHQHUDWRU WXUQ WKH HQJLQH SRZHU VZLWFK WR LWV 2 µ SRVLWLRQ 7XUQ WKH IXHO YDOYH WR LWV 2 µ S...

Page 28: ...O KROH DQG RU ILOO WKH IXHO WDQN HIRUH HDFK XVH UHPRYH DOO GHEULV ZLWK D VRIW EUXVK UDJ RU YDFXXP XEULFDWH DOO PRYLQJ SDUWV XVLQJ D SUHPLXP TXDOLW OLJKWZHLJKW PDFKLQH RLO YHU KRXUV RI XVH GUDLQ WKH ROG HQJLQH RLO DQG UHSODFH ZLWK DSSUR LPDWHO ï TXDUW RI D KLJK TXDOLW 6 JUDGH HQJLQH RLO YHU KRXUV RI XVH KDYH D TXDOLILHG FHUWLILHG WHFKQLFLDQ SHUIRUP WKRURXJK PDLQWHQDQFH RQ WKH JHQHUDWRU DQG HQJLQH R...

Page 29: ...LILFDWH RI FRQIRUPLW GRHV QRW FRYHU VPDOO QRQ URDG HQJLQHV LPSRUWHG SULRU WR WKH HIIHFWLYH GDWH RI WKH FHUWLILFDWH 7KLV FHUWLILFDWH RI FRQIRUPLW LV FRQGLWLRQDO XSRQ FRPSOLDQFH RI VDLG PDQXIDFWXUHU ZLWK WKH DYHUDJLQJ EDQNLQJ DQG WUDGLQJ SURYLVLRQV RI 5 3DUW 6XESDUW ERWK GXULQJ DQG DIWHU PRGHO HDU SURGXFWLRQ DLOXUH WR FRPSO ZLWK WKHVH SURYLVLRQV PD UHQGHU WKLV FHUWLILFDWH YRLG DE LQLWLR 7KH 12 IDPLO...

Page 30: ...GHFLVLRQV RI 32 5 0 5 ZLWK UHJDUG WR WKLV OLPLWHG ZDUUDQW VKDOO EH ILQDO 7KLV ZDUUDQW JLYHV RX VSHFLILF OHJDO ULJKWV DQG RX PD DOVR KDYH RWKHU ULJKWV ZKLFK YDU IURP VWDWH WR VWDWH 5 63216 7 2 25 1 385 6 5 LQLWLDO 8VHU 7R SURFHVV D ZDUUDQW FODLP RQ WKLV SURGXFW 2 127 UHWXUQ LWHP WR WKH UHWDLOHU 7KH SURGXFW PXVW EH HYDOXDWHG E DQ XWKRUL HG DUUDQW 6HUYLFH HQWHU RU WKH ORFDWLRQ RI WKH QHDUHVW XWKRUL H...

Page 31: ...WHUPLQHG QRW WR EH GHIHFWLYH RVWV DVVRFLDWHG ZLWK DVVHPEO UHTXLUHG RLO DGMXVWPHQWV RU RWKHU LQVWDOODWLRQ DQG VWDUW XS FRVWV SHQGDEOH SDUWV RU DFFHVVRULHV VXSSOLHG ZLWK WKH SURGXFW ZKLFK DUH H SHFWHG WR EHFRPH LQRSHUDWLYH RU XQXVDEOH DIWHU D UHDVRQDEOH SHULRG RI XVH 0HUFKDQGLVH VROG E 32 5 0 5 ZKLFK KDV EHHQ PDQXIDFWXUHG E DQG LGHQWLILHG DV WKH SURGXFW RI DQRWKHU FRPSDQ VXFK DV JDVROLQH HQJLQHV 7KH...

Page 32: ... VWDWHV GR QRW DOORZ WKH H FOXVLRQ VR LW PD QRW DSSO WR RX 03 55 17 6 1 8 1 7 26 2 0 5 17 7 25 71 66 25 3 57 8 5 385326 5 0 7 72 21 5 520 7 7 2 25 1 385 6 6RPH VWDWHV GR QRW DOORZ OLPLWDWLRQV RQ KRZ ORQJ DQ LPSOLHG ZDUUDQW ODVWV VR WKH DERYH OLPLWDWLRQV PD QRW DSSO WR RX OO 3RZHU PHULFD DOH YH LW 2I QGXVWU ZZZ DOOSRZHUDPHULFD FRP DOO ULJKWV UHVHUYHG ...

Reviews:

No comments

Brands by name

Popular brands

Load more brands