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ALL POWER AMERICA APG3002, Owner'S Manual

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ALL POWER AMERICA APG3002 Owner'S Manual Download Page 16

Owner’s Manual 

General Parts Listing (cont’d) 

#                  Item                    Qty.                      #              Item                    Qty. 

1            Bolt w/Lock                9                        19        Bolt M4x16              3 

Washer M6x12                                             

2      Engine Power      1            20   Cable Sheath      1 

Switch 

3      AC Protector       2            21   Bolt M8x242      1 

4      Voltage-on button   1            22   Bolt M6x172      4 

5            DC outlet                    1                        23      Bolt M5x20                4 

6      120/240V Outlet    1            24   ConnectionBoard  1 

7      V-leg support      2             25   Nut (M5)          4 

8            V-leg cushion            2                          26      Stator                        1 

9      Wheel Axle        2             27   Rotor            1 

10     Locknut           4             28   Cooling Fan      1 

11        Shock Absorber          4                          29      Insulation Board      1 

12    Shock Absorber     4             30   Fuel Tank         1 

Foot

13    Lock Washer Nut    4             31   Fuel Filter         1 

14      Stator Cover                  1                          32      Seal Ring                  1 

15   Alternator Back       1             33   Fuel Tank cap     1 

Cover 

16   Capacitor            1             34   Fuel Gauge       1 

17      Bolt M5x16                    4                          35      Bolt M6x12              2 

18      Rectifier                          1                          36      Lock Bolt M6x12    4

16

Summary of Contents for APG3002

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Page 3: ...SONAL INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED CAUTION CAUTIONS INDICATE A POSSIBILITY OF EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT FOLLOWED Note Notes give helpful information WARNING IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT WHEN USING AIR TOOL...

Page 4: ...mediately Dispose of fluids and cleaning materials as per any local state or federal codes and regulations Store oily rags in a covered metal container Never store fuel or other flammable materials near the generator WARNING THE EXHAUST CONTAINS POISONOUS CARBON MONOXIDE GAS THAT CAN CAUSE LOSS OF CONSCIOUSNESS AND MAY LEAD TO DEATH WARNING GASOLINE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE UNDER CE...

Page 5: ...E AND EXHAUST SYSTEM PARTS BECOME VERY HOT AND REMAIN HOT FOR SOME TIME AFTER THE ENGINE IS RUN WEAR INSULATED GLOVES OR WAIT UNTIL THE ENGINE AND EXHAUST SYSTEM HAVE COOLED BEFORE HANDLING THESE PARTS CAUTION ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT NIKOTA USA IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT ...

Page 6: ...body is grounded Do not expose generator to rain or wet conditions Water entering a generator will increase the risk of electric shock Do not abuse the power cord Keep power cords away from heat oil sharp edges or moving parts Replace damaged power cords immediately Damaged power cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A ...

Page 7: ...ear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Make sure the power switch is in its OFF position and disconnect the spark plug wWire when not in use Remove adjusting keys or wrenches before turning the generator on A wrench or a key that is left atta...

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Page 9: ...des If the generator is installed outdoors it must be weatherproofed and should be soundproofed It should not be run outdoors without protection to the generator and wiring conduit The generator s weight is very heavy Two or more people should assist when moving or lifting this product without using the wheels Never lift the Generator using the engine or alternator lifting lugs Connect lifting equ...

Page 10: ...e Generator is running do not attempt to reach around the safety guard for maintenance or any other reason Keep hands arms long hair loose clothing and jewelry away from moving parts Be aware that when engine parts are moving fast they cannot be seen clearly Keep access doors on enclosures closed and locked when access is not required When working on or around the generator always wear protective ...

Page 11: ...d length according to the following table NameplateAmps Cord Lengths full load 0 50 50 100 100 150 150 200 0 5 16 16 12 12 5 1 8 16 14 10 8 1 12 14 12 12 1 15 12 10 15 20 10 10 Assembly Wheel and Handle Assembly Confirm that the following sub assembly components are included z 2 Heavy Duty Wheels z 6 V Leg Mounting Bolts Nuts M6 z 1 Handle z 1 Handle Rubber Mount z 2 V Leg Cushions z 2 spring wash...

Page 12: ...bly Perform the following tasks to install the handle onto the generator frame s see Fig 1 1 Insert mounting bolt M8 completely through handle and bracket 2 Install a mounting nut onto bolt and tighten making sure handle can swivel V Leg Support Assembly Perform the following tasks to install the V leg support bracket s see Fig 4 1 Place V leg support with mounting holes aligned with the mounting ...

Page 13: ...le 1Handle Mounting Bolt Nut M8 Fig2 sub assembly components 2 Wheel Axles 2 spring washer ï16 Fig4 sub assembly components 2 Support V Legs 4 V Leg Mounting Bolts Nuts M6 Fig3 sub assembly components 2 Heavy Duty Wheels 2 Wheel Axle Mounting Nuts M16 ...

Page 14: ...UNDED NE 6 TWIST AND LOCK SPRING GROUNDED ELECTRICAL URRENT OUTPUT 6 ASOLINE ENGINE ORSEPOWER 0 4YPE CYCLE 6 AIR COOLED RECOIL START ISPLACEMENT CC IL CAPACITY QUART LITER 0 APPROVED YES UEL 4YPE UNLEADED GASOLINE APACITY GALLONS LITERS 2UNNING TIME HOUR FULL LOAD APPROX UEL GAUGE INCLUDED 7EIGHT PPROXIMATE WEIGHT LBS ...

Page 15: ...General Parts Listing Fig A This list is provided for reference purposes only All repairs and part replacement should be performed by a qualified technician Some parts may not be available as single replacements 15 50 ...

Page 16: ...120 240V Outlet 1 24 ConnectionBoard 1 7 V leg support 2 25 Nut M5 4 8 V leg cushion 2 26 Stator 1 9 Wheel Axle 2 27 Rotor 1 10 Locknut 4 28 Cooling Fan 1 11 Shock Absorber 4 29 Insulation Board 1 12 Shock Absorber 4 30 Fuel Tank 1 Foot 13 Lock Washer Nut 4 31 Fuel Filter 1 14 Stator Cover 1 32 Seal Ring 1 15 Alternator Back 1 33 Fuel Tank cap 1 Cover 16 Capacitor 1 34 Fuel Gauge 1 17 Bolt M5x16 4...

Page 17: ...t d Item Qty Item Qty 37 Spacer 4 44 120V outlet 1 38 Rub Washer 4 45 Indicator 1 39 Bushing 4 46 Grounding bolt 1 40 Fuel Valve 1 47 Wheel 2 41 Frame 1 48 Handle grip 1 42 Contol board 1 49 Rubber mount 1 43 Engine 1 50 Voltage selector 1 17 ...

Page 18: ...Engine Parts Listing Fig B This list is provided for reference purposes only All repairs and part replacement should be performed by a qualified technician Some parts may not be available as individual replacements 18 ...

Page 19: ...ead Cover 1 17 Air Cleaner 1 5 Lock Nut 2 18 Air Cleaner Cover 1 6 Adjusting Screw 2 19 Air Cleaner Element 1 7 Rocker Arm 3 20 Bolt M6 Separator 4 8 Rocker Arm Bolt 2 21 Choke Lever 1 9 Valve Push Rod Guiding Board 1 22 Carburetor Packing 1 10 Valve Push Rod 2 23 Stud Bolt M6 109 2 11 Cylinder Head 1 24 Intake Valve 1 12 Carburetor Shield 1 25 Exhaust Valve 1 13 Carburetor Packing 1 26 Cylinder H...

Page 20: ...het 2 32 Valve Stem Protector 2 47 Friction Plate Screw 1 33 Cylinder Head Cover Packing 1 48 Cover 1 34 Governor Spring 1 49 Starter Pulley 1 35 Bolt 1 50 Cooling Fan 1 36 High Tension Line 1 51 Flywheel Magneto 1 37 Ignition Coil 1 52 Cylinder Block 1 38 Nut Special 14mm 1 53 Speed Control Lever 1 39 Starter Ratchet Spring 2 54 Governor Arm 1 40 Start Rope 1 55 Governor Spring 1 41 Start Handle ...

Page 21: ...al 2 62 Bolt M6 2 74 Connecting Rod Bolt 2 63 Crankshaft 1 75 Connecting Rod Cap 1 64 Crankshaft Gear 1 76 Connecting Rod 1 65 Oil Dipstick 2 77 Piston 1 66 Oil Dipstick Seal Ring 2 78 Compression Ring I 1 67 Gear Casing 1 79 Compression Ring II 1 68 Bolt M8x35 6 80 Oil Scraper Ring 1 69 Gear Case Packing 2 81 Piston P in 1 70 Bearing 2 82 Piston Pin Circlip 2 ...

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Page 23: ...Attach the frame to the concrete slab using 3 8 diameter expansion anchor bolts not supplied Grounding Connect a 6 AWG grounding wire not included from the ground connector 8 on the generator to a grounding rod not included that has been driven at least 24 inches deep into the earth The grounding rod must be an earth driven copper or brass rod electrode which can adequately ground the generator No...

Page 24: ...RKED LINE ON THE DIPSTICK THEN SCREW THE DIPSTICK BACK INTO THE OIL FILL HOLE Before Starting the Generator 1 Check that the engine power switch is in its OFF position see diagram on next page FUEL TANK CAP 2 Before the first use remove the fuel tank cap and fill the fuel tank with unleaded gasoline When fueling be sure tha the fuel strainer is in place Replace the fuel tank cap FUEL STRAINER Ther...

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