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6                                                            

ASDI 

Installation, Operation and Maintenance Manual 

– SECOND SUN – P/N 51856 

 

1.  Attach the provided tank heater mounting bands on to the tank at 

63.5

 

inch centers as shown in Figure 2.  

 

2.  Level tank straps such that lower turnbuckle assemblies are as low on the tank as possible while still 

allowing heater to clear the ground. Do not allow the heater lower edge to cover the tank invert (lowest 
line of the tank bottom). 
 

3.  Ensure that the neoprene band holding the temperature switches is folded upward against the side of 

heater and not under the edge of the heater since it will prevent the temperature switches from contacting 
the tank surface properly. 
 

4.  Hook the bottom edge of the heater cover in to J-hooks and tighten the turnbuckles only enough so they 

stay hooked into the cover. Insert the top J-hooks into the mounting holes on the upper side of the cover.    
 

5.  Make certain the heater side skirt extends outwards from the heater to seal against the outside of the 

tank. Do not allow it to fold under the heater since it will prevent the heater from making full contact with 
the tank.  

 

6.  Tighten the top turn buckles while supporting the heater until there is about 1.5 inch space remaining 

between the top edge of heater and the turnbuckle assembly on the mounting band.  
 

7.  Connect the regulator assembly to the multi-valve (on top of the tank) that is connected to the vapor 

space of the tank being heated. 

 

8.  Connect the high pressure line to the lower fitting on the 

heater marked “

High Pressure Tank 

Connection

”.  

 

9.  Connect the output of the regulator to the upper fitting on the side of the h

eater cover marked “

Low 

Pressure Regulator Connection

”.   

 

10.  Close the on-off valve, located outsid

e the control cover, marked as “Low Pressure Regulator 

Connection

”.  

 

11.  Open the isolation valve on the propane tank and check the installed plumbing for leaks. 

 

12.  Open the heater on-off valve and check for leaks in the remaining gas train. 

 

13.  Repair any leaks before proceeding with the installation. 

 

14.  Check both temperature switches for proper contact with the tank surface by looking from the side of the 

controls cover.  
 

15.  The temperature switches should be in close contact over the full surface of the switch. Loosen the 

turnbuckle on the control cover side for an easier inspection of the switches.  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for Second Sun

Page 1: ...SUN P N 51856 Second Sun Flameless Tank Heater Installation Operation Maintenance Manual 151 South Michigan Street Seattle Washington USA 98108 Tel 1 206 789 5410 Fax 1 206 789 5414 Web www algas sdi...

Page 2: ...any questions exist This equipment uses LPG a flammable fuel handled under pressure Inherent hazards exist and a thorough understanding of the equipment is required to allow safe operation and mainte...

Page 3: ...any way will not be accepted for return under warranty Algas SDI International LLC will not accept back charges for work performed by others upon or in conjunction with ASDI equipment unless prior au...

Page 4: ...bol indicates hazards or unsafe practices which can result in damage to the equipment or cause personal injury Use care and follow the instructions given FLAMMABLE GAS HAZARD This symbol indicates a p...

Page 5: ...ECOND SUN Temperature Switches Figure 4 Adjustable Heater Figure 5 Gas Regulator Assembly 3 Operation 11 12 General Requirements Operating Instructions Starting Instructions Stopping the Heater 4 Main...

Page 6: ...SDI Installation Operation and Maintenance Manual SECOND SUN P N 51856 Figure 11 Adjustable Pressure Switch Settings Page Appendix A Technical Information 21 23 Terminal Strip Drawing Spare Parts List...

Page 7: ...ASDI Installation Operation and Maintenance Manual SECOND SUN P N 51856 This page is left intentionally blank...

Page 8: ...ASDI Installation Operation and Maintenance Manual SECOND SUN P N 51856...

Page 9: ...sis the SECOND SUN may be used to boost the pressure in a container that has been over drawn and refrigerated The SECOND SUN tank heater is rated at 27 30 000 Btu hr and should only be placed on 1000...

Page 10: ...g the catalyst material The pilot heater is used to start the catalyzing process with a limited energy source such as a 12V car battery and to allow the heater to ramp down when main heat is not neces...

Page 11: ...and Maintenance Manual SECOND SUN P N 51856 3 Figure 1 SECOND SUN Starting instructions Over pressure safety switch High Temperature safety switches Gas safety valve Access holes to fuel inlet fittin...

Page 12: ...4 ASDI Installation Operation and Maintenance Manual SECOND SUN P N 51856 This page is left intentionally blank...

Page 13: ...for leaks using leak detection solution or device Eliminate all leaks prior to operation Install in accordance with NFPA 58 and local applicable codes and regulations as required Figure 2 Typical Seco...

Page 14: ...ater from making full contact with the tank 6 Tighten the top turn buckles while supporting the heater until there is about 1 5 inch space remaining between the top edge of heater and the turnbuckle a...

Page 15: ...hen the tank is empty and will shut off gas flow to both the pilot and main heater This will require a cold restart procedure once the tank has been refilled Activating opening the upper temperature s...

Page 16: ...N ITS ENCOLUSRE DEPENDING UPON THE SIZE OF TANK ITS PRESSURIZING A 1INCH SPACE SHOULD BE MAINTAINED BETWEEN THE HEATER FACE AND TANK SURFACE FOR PROPER VAPORIZATION Cover is slotted on both ends to ad...

Page 17: ...e on the tank 2 Ensure that the lines do not contain any low spots where liquid can accumulate without draining via gravity to the heater Open to adjust pressure to heater Connection to unregulated va...

Page 18: ...10 ASDI Installation Operation and Maintenance Manual SECOND SUN P N 51856 This page is left intentionally blank...

Page 19: ...wer section of the heater and the tank wall temperature rises above 125 o F the tank heater and pilot will shut down requiring manual restart 3 If the tank pressure rises to 160 psi the tank heater an...

Page 20: ...al on off ball valve on the outside of the heater cover The heater can also be turned off by closing the isolation valve on the propane tank NOTES 1 WHEN INSTALLING THE TANK HEATER MAKE SURE THE TEMPE...

Page 21: ...s from the cover inlet and exhaust louvers If the exhaust and or inlet louvers are plugged the heater will not operate correctly and may not reach optimum temperature IV Do not use high pressure air o...

Page 22: ...cing empty any fuel lines by shutting gas off from the fuel source After fuel lines have been emptied loosen gas fittings from the access holes on the back before attempting to remove the cover Access...

Page 23: ...VE ON PROPANE TANK AND ON OFF VALVE ON HEATER IS OPEN CONNECT 12V BATTERY CABLES AND FOLLOW STARTING INSTRUCTIONS GIVEN ON THE TANK HEATER COVER ALLOWED ADEQUATE TIME FOR PRE HEAT CHECK VOLTAGE ACROSS...

Page 24: ...FER TO HEATER DOES NOT START FLOW CHART AND FOLLOW PROCEDURE TO ESTABLISH PILOT TURN GAS VALVE POSITION TO ON AND ALLOW 30 MINUTES FOR HEATER TO COME UP TO TEMPERATURE PRESSURE IS ABOVE 57 PSI WHEN PR...

Page 25: ...EAKS IN HOSE OR TUBING LEADING TO HEATER WIRING HARNESS IS DISCONNECTED OR BROKEN CHECK ALL WIRES AND CONNECTIONS SOLDER ALL WIRING REPAIRS AND COVER REPAIR WITH HEAT SHRINK FOR ADDITIONAL PROTECTION...

Page 26: ...18 ASDI Installation Operation and Maintenance Manual SECOND SUN P N 51856 Figure 10 Wiring Diagram...

Page 27: ...0 degrees of clockwise rotation one wrench flat will decrease the pressure setting by 30 psi OUT OF ADJUSTMENT No threads exposed Rotate switch body counterclockwise until one thread is visible outsid...

Page 28: ...20 ASDI Installation Operation and Maintenance Manual SECOND SUN P N 51856 This page is left intentionally blank...

Page 29: ...ASDI Installation Operation and Maintenance Manual SECOND SUN P N 51856 21 APPENDIX A TECHNICAL INFORMATION...

Page 30: ...22 ASDI Installation Operation and Maintenance Manual SECOND SUN P N 51856 TERMINAL STRIP DRAWING FOR SECOND SUN...

Page 31: ...ssure switch 5 Temperature switch 6 Neoprene Temperature switch band 7 Fisher regulator 8 Heater engine 9 Heater engine cover 10 Control cover 11 Tank heater mounting band 12 Mounting clevis 13 Clevis...

Page 32: ...24 ASDI Installation Operation and Maintenance Manual SECOND SUN P N 51856...

Page 33: ...ASDI Installation Operation and Maintenance Manual SECOND SUN P N 51856 25...

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