Algas SDI Second Sun Installation, Operation & Maintenance Manual Download Page 1

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ASDI

Installation, Operation and Maintenance Manual

– SECOND SUN – P/N 51856

Second Sun

™

Flameless Tank Heater

Installation, Operation & Maintenance

Manual

151 South Michigan Street, Seattle, Washington, USA 98108

Tel: +1-206-789-5410

Fax: +1-206-789-5414

Web:

www.algas-sdi.com

...Innovative vaporizing and pressure building solutions

Summary of Contents for Second Sun

Page 1: ...SUN P N 51856 Second Sun Flameless Tank Heater Installation Operation Maintenance Manual 151 South Michigan Street Seattle Washington USA 98108 Tel 1 206 789 5410 Fax 1 206 789 5414 Web www algas sdi...

Page 2: ...any questions exist This equipment uses LPG a flammable fuel handled under pressure Inherent hazards exist and a thorough understanding of the equipment is required to allow safe operation and mainte...

Page 3: ...any way will not be accepted for return under warranty Algas SDI International LLC will not accept back charges for work performed by others upon or in conjunction with ASDI equipment unless prior au...

Page 4: ...bol indicates hazards or unsafe practices which can result in damage to the equipment or cause personal injury Use care and follow the instructions given FLAMMABLE GAS HAZARD This symbol indicates a p...

Page 5: ...ECOND SUN Temperature Switches Figure 4 Adjustable Heater Figure 5 Gas Regulator Assembly 3 Operation 11 12 General Requirements Operating Instructions Starting Instructions Stopping the Heater 4 Main...

Page 6: ...SDI Installation Operation and Maintenance Manual SECOND SUN P N 51856 Figure 11 Adjustable Pressure Switch Settings Page Appendix A Technical Information 21 23 Terminal Strip Drawing Spare Parts List...

Page 7: ...ASDI Installation Operation and Maintenance Manual SECOND SUN P N 51856 This page is left intentionally blank...

Page 8: ...ASDI Installation Operation and Maintenance Manual SECOND SUN P N 51856...

Page 9: ...sis the SECOND SUN may be used to boost the pressure in a container that has been over drawn and refrigerated The SECOND SUN tank heater is rated at 27 30 000 Btu hr and should only be placed on 1000...

Page 10: ...g the catalyst material The pilot heater is used to start the catalyzing process with a limited energy source such as a 12V car battery and to allow the heater to ramp down when main heat is not neces...

Page 11: ...and Maintenance Manual SECOND SUN P N 51856 3 Figure 1 SECOND SUN Starting instructions Over pressure safety switch High Temperature safety switches Gas safety valve Access holes to fuel inlet fittin...

Page 12: ...4 ASDI Installation Operation and Maintenance Manual SECOND SUN P N 51856 This page is left intentionally blank...

Page 13: ...for leaks using leak detection solution or device Eliminate all leaks prior to operation Install in accordance with NFPA 58 and local applicable codes and regulations as required Figure 2 Typical Seco...

Page 14: ...ater from making full contact with the tank 6 Tighten the top turn buckles while supporting the heater until there is about 1 5 inch space remaining between the top edge of heater and the turnbuckle a...

Page 15: ...hen the tank is empty and will shut off gas flow to both the pilot and main heater This will require a cold restart procedure once the tank has been refilled Activating opening the upper temperature s...

Page 16: ...N ITS ENCOLUSRE DEPENDING UPON THE SIZE OF TANK ITS PRESSURIZING A 1INCH SPACE SHOULD BE MAINTAINED BETWEEN THE HEATER FACE AND TANK SURFACE FOR PROPER VAPORIZATION Cover is slotted on both ends to ad...

Page 17: ...e on the tank 2 Ensure that the lines do not contain any low spots where liquid can accumulate without draining via gravity to the heater Open to adjust pressure to heater Connection to unregulated va...

Page 18: ...10 ASDI Installation Operation and Maintenance Manual SECOND SUN P N 51856 This page is left intentionally blank...

Page 19: ...wer section of the heater and the tank wall temperature rises above 125 o F the tank heater and pilot will shut down requiring manual restart 3 If the tank pressure rises to 160 psi the tank heater an...

Page 20: ...al on off ball valve on the outside of the heater cover The heater can also be turned off by closing the isolation valve on the propane tank NOTES 1 WHEN INSTALLING THE TANK HEATER MAKE SURE THE TEMPE...

Page 21: ...s from the cover inlet and exhaust louvers If the exhaust and or inlet louvers are plugged the heater will not operate correctly and may not reach optimum temperature IV Do not use high pressure air o...

Page 22: ...cing empty any fuel lines by shutting gas off from the fuel source After fuel lines have been emptied loosen gas fittings from the access holes on the back before attempting to remove the cover Access...

Page 23: ...VE ON PROPANE TANK AND ON OFF VALVE ON HEATER IS OPEN CONNECT 12V BATTERY CABLES AND FOLLOW STARTING INSTRUCTIONS GIVEN ON THE TANK HEATER COVER ALLOWED ADEQUATE TIME FOR PRE HEAT CHECK VOLTAGE ACROSS...

Page 24: ...FER TO HEATER DOES NOT START FLOW CHART AND FOLLOW PROCEDURE TO ESTABLISH PILOT TURN GAS VALVE POSITION TO ON AND ALLOW 30 MINUTES FOR HEATER TO COME UP TO TEMPERATURE PRESSURE IS ABOVE 57 PSI WHEN PR...

Page 25: ...EAKS IN HOSE OR TUBING LEADING TO HEATER WIRING HARNESS IS DISCONNECTED OR BROKEN CHECK ALL WIRES AND CONNECTIONS SOLDER ALL WIRING REPAIRS AND COVER REPAIR WITH HEAT SHRINK FOR ADDITIONAL PROTECTION...

Page 26: ...18 ASDI Installation Operation and Maintenance Manual SECOND SUN P N 51856 Figure 10 Wiring Diagram...

Page 27: ...0 degrees of clockwise rotation one wrench flat will decrease the pressure setting by 30 psi OUT OF ADJUSTMENT No threads exposed Rotate switch body counterclockwise until one thread is visible outsid...

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Page 29: ...ASDI Installation Operation and Maintenance Manual SECOND SUN P N 51856 21 APPENDIX A TECHNICAL INFORMATION...

Page 30: ...22 ASDI Installation Operation and Maintenance Manual SECOND SUN P N 51856 TERMINAL STRIP DRAWING FOR SECOND SUN...

Page 31: ...ssure switch 5 Temperature switch 6 Neoprene Temperature switch band 7 Fisher regulator 8 Heater engine 9 Heater engine cover 10 Control cover 11 Tank heater mounting band 12 Mounting clevis 13 Clevis...

Page 32: ...24 ASDI Installation Operation and Maintenance Manual SECOND SUN P N 51856...

Page 33: ...ASDI Installation Operation and Maintenance Manual SECOND SUN P N 51856 25...

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